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ANALISIS PENGENDALIAN KUALITAS DENGAN MENGGUNAKAN METODE LEAN SIX SIGMA DI PT. XYZ Ahmad Fauzi; Moch Tutuk Safirin
Tekmapro : Journal of Industrial Engineering and Management Vol 16 No 2 (2021): TEKMAPRO
Publisher : UPN Veteran Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/tekmapro.v16i2.195

Abstract

XYZ is a company that produces Medical Devices. One of the products produced is 16x16 hydrophilic sterile gauze. One of the factors that affect the quality of a product is the presence of defects in the product and waste which results in a longer lead time for a product. The investigative stages used in this study are using tools: seven tools, Big Picture Mapping, Value Stream Analysis (VALSAT) and then analyzing the causes of defects using the Ishikawa diagram (fishbone chart) where the output of this study is a proposed improvement using the FMEA method ( Failure Mode Effect and Analysis) to eliminate defects and waste that occur. Based on the research results, it is known that the type of waste identified by the calculation of Value Stream Activity and obtained Value Added with a percentage of 84.4%, Non Value Added by 1.0% and Necessary Non Value Added by 14.5%. From the results of production output in December 2019 to November 2020 amounting to 2,650,200 boxes, the number of defects is 1,316 boxes with an average sigma level of 5.16, while in FMEA it is known that the largest defects are spots with an RPN value of 504 and a suggestion for improvement is to place Experienced operators who have gone through the recruitment and training stages on superior qualifications on one machine according to their skills who understand SOPs and operators are given good comfort in the production process. Keywords: Lean Six Sigma, Seven Waste, DMAIC, FMEA, kasa steril hidrofil 16x16.
MODEL SISTEM DINAMIS UNTUK MENINGKATKAN SISTEM PERAWATAN MESIN PADA KONVEKSI XYZ Siti Alfiyah; Dwi Donoriyanto; Tutuk Safirin
Tekmapro : Journal of Industrial Engineering and Management Vol 17 No 1 (2022): TEKMAPRO
Publisher : UPN Veteran Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/tekmapro.v17i1.246

Abstract

Pakaian merupakan kebutuhan dasar manusia, Konveksi XYZ adalah salah satu UMKM yang memproduksi pakaian berjenis kemeja. Untuk mendukung kegiatan produksinya Konveksi XYZ memiliki 17 mesin produksi dengan kondisi bekas dan usia mencapai dua puluh tahun. Permasalahan yang dialami UMKM adalah mesin yang digunakan membutuhkan perawatan yang lebih intensif karena faktor usia serta tidak adanya tindakan preventif dalam menanggulangi permasalahan perawatan mesin. Hal ini menimbulkan waktu menunggu berlebihan dan meningkatkan waktu downtime mesin yang mengganggu kegiatan produksi. Berdasarkan permasalahan tersebut dibutuhkan kebijakan perawatan mesin, penelitian ini membangun model sistem penjadwalan penggantian komponen kritis khususnya pada mesin kancing dan mesin jahit dengan pendekatan sistem dinamis. Simulasi sistem dinamis yang dilaksanakan memberikan dampak positif dimana pada mesin kancing dapat menurunkan nilai downtime sebesar 6,20% dari 2,9 jam menjadi 2,72 jam dengan biaya perawatan sebesar 93.600 Rupiah dengan periode penggantian komponen jarum setiap 14,9 jam. Pada mesin jahit memiliki biaya perawatan mengalami penurunan sebesar 16,12% dari sebelumnya 46.500 Rupiah menjadi 39.000 Rupiah dengan periode penggantian komponen jarum setiap 35,2 jam. Kata Kunci: Sistem Dinamis, Sistem Perawatan, Stella
PENJADWALAN FLOW SHOP MENGGUNAKAN PENDEKATAN CROSS ENTROPY-GENETIC ALGORITHM UNTUK MEMINIMASI MAKESPAN DI PT. XYZ Arnan Jinawi; Budi Santoso; Tutuk Safirin
Tekmapro : Journal of Industrial Engineering and Management Vol 17 No 1 (2022): TEKMAPRO
Publisher : UPN Veteran Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/tekmapro.v17i1.250

Abstract

ABSTRACT Pandemic era is obviously forcing every elements of society, especially the industrial sectors, to adapt into the current situation. PT. XYZ is one of it that operate the flow shop packaging industry. Such as other industry, this industry had to restrict amount of employees that cause some certain change to the production scheduling. To operate it’s processess, this industry has to provide a schedule to minimize the makespan. This research is done to compare a LPT method used by the industry and CEGA method. CEGA method used to sequence any job due to its priority to be done sequentially. CEGA provide better maksepan that is 129,621 hours or 15,51% different to the current method. This method would save 20,13 hours or more efficeint 13,44% by the method used in prior method. CEGA method is ran with Matlab to support any optimal calculation done.
ANALISIS NON VALUE ADDING ACTIVITY DAN DEFECT DENGAN PENDEKATAN LEAN SIX SIGMA DI PT. INDUSTRI KEMASAN SEMEN GRESIK - TUBAN MT Safirin
Matrik : Jurnal Manajemen dan Teknik Industri Produksi Vol 7 No 2 (2009)
Publisher : Prodi Teknik Industri Universitas Muhammadiyah Gresik

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1439.179 KB) | DOI: 10.30587/matrik.v7i2.369

Abstract

PT. Industri Kemasan Semen Gresik ( IKSG ) adalah perusahaan yang memproduksikemasan semen jenis jahit. Dalam proses produksnya masih ditemui adanya aktivitasyang tidak bernilai tambah (non value adding activity) atau pemborosan (waste).Beberapa pemborosan gtersebut antara lain adalah waiting delay, motion daninspection, serta lead time yang panjang, sehingga dapat mempengaruhi kepuasankonsumen. Oleh karena itu, diperlukan perbaikan dan peningkatan kualitas secara terusmenerus pada proses-proses tersebut sehingga mampu dihasilkan produk yangberkualitas sesuai dengan spesifikasi atau kebutuhan pelanggan.Untuk memecahkan masalah tersebut, digunakan Metode Lean Six sigma yaitu suatumetode yang bertujuan untuk mereduksi non value added activity dan mengurangijumlah defect. Dari hasil penelitian dapat disimpulkan : a) Cacat yang paling dominanadalah cacat jahitan tidak sempurna. b) Hasil perbaikan lean produksi mampumengurangi: Pemborosan (waste) berkurang dari sebesar 669 menit menjadi 513,45menit, Production lead time berkurang dari sebesar 533 menit (9,28 jam) menjadi499 menit ( 8,32 jam) dan Prosentase Non Value Adding Activity berkurang dari91,26% menjadi 88,90% dan c). Kapabilitas proses pada kemasan semen jenis jahitsebesar 4,50.
Pendekatan Linear Programming Untuk Persoalan Pemotongan Stok (Pola Pemotongan Satu Dimensi) M Tutuk Safirin; sartin sartin
Matrik : Jurnal Manajemen dan Teknik Industri Produksi Vol 9 No 1 (2010)
Publisher : Prodi Teknik Industri Universitas Muhammadiyah Gresik

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (381.835 KB) | DOI: 10.30587/matrik.v9i1.476

Abstract

In this study, one-dimensional cutting pattern is discussed. This includes fulfilling demands for some items with different lengths by cutting some stocks of standard length available. In this problem, the patterns – the way the standard length is cut – is obtained in such an optimal ways that the trim loss becomes as minimum as possible. The decision variables are the amount of the standard lengths cut according to certain patterns. Then the problem is formulated into a linear programming model. Due to very large number of the variables and restriction to integers, the problem is the type of large scale linear integer programming. For simplicity, restriction to integer is dropped. Then the very large number of the variables is handled by considering only the favorable cutting patterns; list of all possibleways in which a standard stock may be cut is not needed. The favorable cutting pattern is then generated by using column generation technique by solving auxiliary problem in the form of a knapsack problem. The integer optimal solution is obtained by rounding it upward
Kajian Kinerja Industri Kecil dan Desa Kerajinan dengan Metode Balance Score Card (BSC) dan Analytical Hierarchy Process (AHP) (Studi Kasus di Beberapa Sentra Industri Kecil di Kabupaten Sidoarjo, Pasuruan, Mojokerto dan Gresik) Mochamad Tutuk Safirin
Jurnal Aplikasi Manajemen Vol 8, No 2 (2010)
Publisher : Jurusan Manajemen Fakultas Ekonomi dan Bisnis Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (711.814 KB)

Abstract

The small industry and handycraft villages is the one of important thing on the economical structure, because of capability absorbing the human resources and exploiting the huge potential natural resources in Indonesia. The large amount of the small industry, but on the balance with the high performance. Thus, the development of the industry is low and get the difficulty competing toward the advance industry and imported product. The Metod which is used are Balanced Scorecard (BSC), and Analytical Hierarchy Process (AHP. The Balanced Scorecard was used to measure business/industry performance with 4 perspectives, i. e.: financial perspective, market. Perspective, internal business process perspective and study and development process perspective. The Analytical Hierarchy Process (AHP) method was used to measuring the weighted of the every perspective and every critical success factor. The result of the research indicate that the small industrial performance averages amount of 2.06 (medium category), The critical success factor influence much enough the low of the small industry performances are : ROI, TATO, MAPE and ROE. The map of the small industry and handycraft villages, based on the performance as followes: 23% small industry are on the low category, 62 % small industry are on the medium category, and only 15% industry are on the advance category.Keywords: Balanced Scorecard, Critical Succes Factors, Analytical Hierarchy Process (AHP)
Kajian Kinerja Industri Kecil Dengan Metode Balance Score Card Dan Analytical Hierarchy Process MT Safirin
Jurnal Teknik Industri Vol. 11 No. 1 (2010): Februari
Publisher : Department Industrial Engineering, University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (206.044 KB) | DOI: 10.22219/JTIUMM.Vol11.No1.15-20

Abstract

Small industry is one important component in national economic structure, because it can absorb a lot of manpower and a lot of exploiting the potential of natural resources abundant in Indonesia. The number of small industries in Indonesia is quite a lot, but has not been matched by much higher performance. Therefore the number of small industries which are so muchslower average growth and is difficult to compete with large industrial products and imported products. Industry performance is one of the criteria used to measure industry growth. With performance measurement-performance small industry and handicraft villages can be foundin different areas of industry map homeland. During the performance measurement industry is based only on financial aspects. Performance measurement of the financial aspect is important, but still there are other aspects that are also important and need attention because theyaffect the performance of the industry, namely: aspects of customer (market), internal business processes and learning and growth. Therefore it is necessary for measuring the performance of various aspects of small scale industries so that their performance can be evaluated and formulated a model maintenance and development of small industries and handicraft villages are more comprehensive. The method used is the Balanced Scorecard (BSC) and Analytical Hierarchy Process (AHP). The Balanced Scorecard measures the performance of the business / industry with 4 perspective, financial, customer, business process within the company, and the process of learning and growth. Method of Analytical Hierarchy Process (AHP) is used to embobot each perspective and each Critical Success Factor. Research results showed that the average performance of small industries in Trowulan Pasuruan Stone Statue of 2083 (category enough). There are 2 perspectives of a very large weight on the performance of a stone statue of a small industry of financial and customer. Moderate success factors have great influence on both perspectives is the total asset turn over the tattoo and the number of new customers.
Analisis Korelasi Manajemen Waktu dengan Tingkat Beban Kerja Mental pada Mahasiswa Teknik Industri UPN “Veteran” Jawa Timur Siti Wahyu Nida; MT Safirin; Tranggono Tranggono
JUMINTEN Vol 2 No 6 (2021): Juminten: Jurnal Manajemen Industri dan Teknologi
Publisher : UPN Veteran Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (314.213 KB) | DOI: 10.33005/juminten.v2i6.349

Abstract

Perguruan tinggi senantiasa melakukan pembenahan berkelanjutan untuk memperbaiki kualitas mahasiswa. Pembenahan secara berkelanjutan ini mengharuskan mahasiswa beradaptasi dengan tuntutan akademik yang berubah mengikuti perkembangan zaman.Perubahan model pembelajaran ini mempengaruhi kondisi mental mahasiswa. Ditandai dengan munculnya indikasi beban mental seperti rasa lelah, cemas bahkan stres. Dalam beberapa penelitian, terjadinya beban kerja mental diduga dipengaruhi oleh faktor kemampuan mahasiswa dalam melakukan manajemen waktu. Tujuan penelitian ini adalah untuk mengetahui korelasi antara manajemen waktu dengan tingkat beban kerja mental pada model perkuliahan luring dan model perkuliahan daring. Penelitian ini menggunakan sampel sebanyak 76 orang mahasiswa program studi teknik industri UPN Veteran Jawa Timur angkatan 2018 dan 2019. Teknik analisis yang digunakan adalah uji korelasi dan uji beda. Untuk hasil uji beda dengan uji wilcoxon dan tingkat kepercayaan 95% ditemukan bahwa terdapat perbedaan yang signifikan antara kinerja manajemen waktu pada model perkuliahan tatap muka (luring) dengan manajemen waktu pada model perkuliahan jarak jauh (daring). Berdasarkan hasil analisis korelasi Spearsman’s diperoleh koefisien korelasi sebesar -0,365 yang menunjukan adanya korelasi lemah antara manajemen waktu pada perkuliahan luring (XL) dan tingkat beban kerja mental (Y). Sedangkan koefisien korelasi sebesar -0,752 menunjukkan adanya korelasi yang kuat antara manajemen waktu pada perkuliahan daring (XD) dengan tingkat beban kerja mental (Y) Nilai koefisien korelasi negatif memiliki arti bahwa terdapat hubungan tidak searah yang signifikan antara variabel bebas dengan variabel terikat, dimana semakin menurunnya kinerja manajemen waktu (X) maka tingkat beban kerja mental (Y) akan semakin meningkat begitu pula sebaliknya.
Analysis of Workload Measurement Using Cardiovascular Load (CVL) and Bourdon Wiersma at PT. XYZ Sunardi; Mochamad Tutuk Safirin; Isna Nugraha; Nico Aliffian Vollytanio Putra
Nusantara Science and Technology Proceedings 2nd International Conference Eco-Innovation in Science, Engineering, and Technology
Publisher : Future Science

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Many companies still do not prioritize occupational health and safety, causing a large workload to be borne both physically and mentally. It affects the workers ' fatigue and will affect performance. Work fatigue is a symptom associated with decreased work efficiency, skills, boredom, and increased anxiety. PT. XYZ is a manufacturing company, which produce refractory stone from clay as the main raw material. The production process uses human-machine power, lack of rest time, overtime to achieve production targets, repetitive and standing work, and a long-distance between milling stations and raw material processing. A few people only carry out the final part of the process. With this problem, this study uses Cardiovascular Load and Bourdon Wiersma to slow down worker fatigue and is expected to help measure worker fatigue to provide a solution in slowing down worker fatigue. The number of samples used as many as 20 workers. The results obtained from the analysis of this work system are shift one and shift two have different levels of fatigue, namely shift one high category and shift two low categories, as well as the mental load shift one is low while shift two is high, therefore shift one needs to be the improvement in his physical load while shift two needs to improve his mental load. Corrective actions that can be taken in shift one are to increase the rest time from 45 minutes to 60 minutes, implement a worker rolling system, and improve workplace conditions to make it more ergonomic. Corrective actions that can be taken in shift two are providing music, arranging work shifts such as rolling shifts, and adding rest periods.
Penerapan Digital Marketing dan Peningkatan Strategi Pemasaran HPS (Himpunan Pengusaha Sumberrejo) Kemado Muhamad Tutuk Safirin; Radissa Dzaky Issafira; Teguh Priyatna; Geby Hotmauli Malau; Intan Normania Rahma
Abdi-mesin: Jurnal Pengabdian Masyarakat Teknik Mesin Vol. 2 No. 1 (2022): Abdi-Mesin
Publisher : Program Studi Teknik Mesin Universitas Pembangunan Nasional "Veteran" Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Marketing digital ialah suatu sistem sosial dimana keinginan tiap pihak terpilih akan bertemu secara virtual untuk melakukan kegiatan transaksi jual beli. Himpunan Pengusaha Sumberrejo (HPS) Kemado adalah salah satu organisasi yang ada di Desa Sumberrejo dengan anggota para pemilik UMKM Desa Sumberrejo dan belum menerapkan digital marketing sehingga mengalami kendala dalam pemasaran produknya. Hal tersebut yang mendasari kami melakukan penerapan digital marketing dan peningkatan strategi pemasaran HPS (Himpunan Pengusaha Sumberrejo) Kemado. Tujuan dalam kegiatan ini adalah meningkatkan pengetahuan dan wawasan masyarakat mengenai digital marketing sehingga lebih mudah dalam memasarkan produk. Metode yang digunakan pelatihan dengan beberapa tahapan, yaitu identifikasi masalah, persiapan, pelatihan, evaluasi, dan monintoring. Dalam pelaksanaannya, terdapat 5 UMKM anggota HPS Kemado yang dapat kami capai untuk kegiatan tersebut, yaitu Keripik Ol-El, KRIPIK 86, Sari Nande, Kopi Kutjur, dan Krinnies. Dengan adanya kegiatan ini, UMKM HPS Kemado dapat mengenalkan produk terhadap konsumen atau calon konsumen lebih mudah, efektif, dan efisien serta jangkauan pasar produk semakin luas sehingga diharapkan tingkat penjualan dapat meningkat.