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Rancang Bangun Alat Pelebur Sampah Plastik Jenis PET Berbahan Bakar Oli Bekas Hata, Achmad; Azmy, Ilham; Adityo, Hilman Dwi; Murhaban, Murhaban
Jurnal Mekanova : Mekanikal, Inovasi dan Teknologi Vol 9, No 2 (2023): Oktober
Publisher : universitas teuku umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jmkn.v9i2.6825

Abstract

Bertambahnya jumlah populasi manusia di dunia cenderung menambah jumlah produksi sampah yang dihasilkan. Sampah yang belum dapat diolah dikarenakan beberapa keterbatasan, tentunya menyebabkan timbunan sampah di Tempat Pembuangan Akhir (TPA) semakin meningkat. Berdasarkan data pada tahun 2020 tercatat 67,8 juta ton timbunan sampah yang ada di Indonesia. Sampah yang dihasilkan memiliki waktu terurai yang cukup lama, khususnya sampah anorganik. Sampah anorganik yang paling banyak digunakan ialah sampah plastik jenis Polietilena Tereftalat (PET). Untuk mengurangi timbunan sampah plastik PET tersebut, maka pada penelitian ini dilakukan proses rancang bangun alat pelebur sampah plastik jenis PET. Metode untuk proses rancang bangun tersebut menggunakan teknik perancangan yang dilanjutkan dengan proses pembuatan alat pelebur sampah plastik PET. Hasil dari penelitian ini berupa alat pelebur sampah jenis PET yang memiliki dimensi 553 x 565 x 886 milimeter yang menggunakan limbah oli bekas sebagai bahan bakar utamanya. Alat ini dapat bekerja dari hasil pembakaran oli bekas dan uap jenuh yang dihasilkan dari proses pendidihan air.  Kalor yang dihasilkan dari pembakaran oli bekas memiliki nilai 182,2 kJ dan uap jenuh 141,512 J/s. Uap jenuh yang dihasilkan dari pendidihan air akan meningkatkan tekanan dan suhu dari proses pembakaran oli pada pipa keluaran api yang secara langsung memanaskan ruang peleburan. Dengan demikian, alat pelebur sampah plastik PET ini diharapkan akan dapat mengurangi jumlah timbunan sampah plastik yang ada di lingkungan sekitar.
ANALISIS HASIL PENGECORAN PASIR RODA GIGI LURUS BERBAHAN ALUMINIUM 1100 DAN 6063 TERHADAP SIFAT MEKANIK Azmy, Ilham; Rachmadi, Dinar Dwi
Scientific Journal of Mechanical Engineering Kinematika Vol 9 No 2 (2024): SJME Kinematika Desember 2024 (ongoing -Full)
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v9i2.310

Abstract

Spur gear is a toothed-shaped machine component which works by friction each other to transmit high efficiency rotational movement on shafts. This requires spur gear to possess robust mechanical properties. The sand-casting technique is widely known as a simple manufacturing process to produce high quality mechanical products with less failure. Moreover, aluminium is an alloy which owns good mechanical properties, corrosion resistance and castability. Hence, the research aims to conduct manufacturing process of spur gear using sand-casting technique made from 1100 and 6063 aluminium which followed by comparing mechanical characteristics of hardness and wear resistance. The casting process initially begins by designing and fabricating patterns, then preparing the mold and silica sand along with the aluminium melting process at temperature 600oC in a furnace, which ends by pouring the molten aluminium into the sand mold. After the spur gear was obtained, mechanical testing was examined to evaluate its hardness and wear resistance values. From the results, it was clearly found that spur gear product made from aluminium 6063 possess high hardness value (58.4 HV) and the lowest wear rate reduction (0.000827 mm3/minute). Thus, spur gear made from 6063 aluminium has the best mechanical characteristics which affects long lifespan.
Optimization of Machining Parameters CNC Milling Process of Austenitic and Martensitic Stainless Steels on Surface Roughness Mulyana, Deni; Yahya, Thoriq Zulham; Hata, Achmad; Widiatmoko, Rudy Yuni; Azmy, Ilham
International Journal of Mechanics, Energy Engineering and Applied Science (IJMEAS) Vol. 2 No. 2 (2024): IJMEAS - May
Publisher : Yayasan Ghalih Pelopor Pendidikan (Ghalih Foundation)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/ijmeas.v2i2.244

Abstract

Stainless steel (SS), specifically AISI 304 and 420, was classified as austenitic and martensitic stainless steels which garnered excellent corrosion resistance (up to 650 oC) and easily to enhance mechanical properties by heat treatment. However, the machinability of these materials has not been widely studied. CNC milling process was defined as cutting process of workpiece using a rotating cutting tool which considered to improve productivity in manufacture industries. Machining parameters during CNC milling process such as cutting speed, feed rate, and depth of cut play an important role to achieve desired product with high quality. In addition, surface roughness was evaluated as pivotal factor to analyze resulted machining products of workpiece which subsequently used for direct application in vary industries. In order to study machinability of AISI 304 and 420 stainless steels, the optimization of machining parameters during CNC milling process was performed to determine their surface roughness values. The research data were analyzed by using Taguchi statistical method of S/N ratio and ANOVA. Furthermore, the results show that significant influence of machining parameters on AISI 304 austenitic stainless steel was feed rate of 82,29 %, then spindle speed of 3,75 % and depth of cut 0,63 %. Besides, for AISI 420 martensitic stainless steel, the feed rate still remains important in machining parameters of 72,93 %, then depth of cut 14.98% and spindle speed of 8.09 %. Thus, the result of this research endows more insights to know the machineability of AISI 304 and AISI 420 stainless steels.
Perancangan Alat Press Baglog Untuk Penanaman Jamur Tiram Ilham Azmy; Agung Prasetiya; Petrus Londa
Jurnal Teknik AMATA Vol. 4 No. 1 (2023)
Publisher : Politeknik Amamapare

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55334/jtam.v4i1.55

Abstract

Jamur tiram merupakan salah satu jenis jamur yang banyak dikonsumsi oleh masyarakat berdasarkan kandungan nilai gizinya yang tinggi. Dalam proses budidaya jamur tiram, para petani masih mendapatkan kesulitan dalam proses penyiapan media tanam (baglog) sehingga berakibat pada kurang produktifnya hasil budidaya jamur tiram. Maka dari itu, pada penelitian ini dilakukan perancangan alat press baglog jamur tiram dengan melibatkan beberapa tahapan seperti perencanaan konsep alat, perancangan komponen alat, dan penggabungan (assembly) alat press baglog jamur tiram. Perancangan komponen alat terdiri dari komponen rangka bagian atas dan bawah, poros, piringan penumbuk, batang penumbuk bagian atas dan bawah, serta alat penjepit baglog. Setelah itu, dilakukan proses penggabungan (assembly) komponen alat hingga menjadi alat press baglog jamur tiram. Alat press baglog jamur tiram yang telah berhasil dirancang dan memililiki dimensi 450 x 250 x 1060 milimeter. Alat tersebut menggunakan sistem transmisi sabuk V dan puli penggerak yang digerakkan oleh motor 0,18 kW dengan kecepatan 1800 rpm sehingga menghasilkan gaya tekan pada penumbuk sebesar 197,4 N/mm2. Sistem mekanik dari alat press baglog ini dapat mengakomodir untuk proses pemadatan media tanam (baglog) jamur tiram supaya homogen dan sempurna. Dengan demikian, rancangan alat press baglog jamur tiram ini dapat menjadi solusi untuk meningkatkan kapasitas produksi dan kualitas budidaya jamur tiram di masa mendatang.
Optimasi Penanganan Geram Melalui Compaction pada Mesin Pres Hidrolik Londa, Petrus; Bintoro, Waluyo M.; Azmy, Ilham; Maulana, Irfan; Hore, Duran
Jurnal Rekayasa Mesin Vol. 19 No. 3 (2024): Volume 19, Nomor 3, Desember 2024
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v19i3.5928

Abstract

Geram adalah serpihan material dari suatu produk atau benda kerja pada proses pemesinan. Bentuk geram sangat bervariasi tergantung kepada jenis material benda kerja, geometri alat potong dan kondisi pemotongan. Dalam jumlah banyak, geram masih dapat diproses lebih lanjut sebagai bahan baku pada pengecoran logam atau sebagai bahan aditif pada produk lainya. Keterbatasan tempat penyimpanan dan bentuk geram yang bervariasi serta laju penghasilan geram yang sangat tinggi akan menimbulkan persoalan, oleh sebab itu perlu ada suatu usaha sehingga geram dapat disimpan dalam bentuk padatan yang kuat dan beraturan atau pun dalam bentuk serpihan yang lebih kecil. Hal ini dapat dicapai melalui proses compaction. Studi ini mengevaluasi geram dari tiga jenis material yang berbeda, yaitu St 37, stainlees steel dan S45C masing-masing ditekan di dalam sebuah square hole dengan ukuran 70 mm x 70 mm x 235 mm pada tekanan 4 ton. Metode ini dapat menghasilkan pemadatan untuk St 37 sampai dengan 81.26%, stainlees steel 79.72%, dan S45C 97.64% dari volume penyimpanan awal.  Kata kunci: aditif; densitas; geram; material; pemadatan
Investigasi Sifat Mekanik terhadap Perbedaan Media Pendingin pada Proses Induction Hardening Baja AISI 1015 Azmy, Ilham; Adhitya Muhamadika , Chandra
INTEK: Jurnal Penelitian Vol 12 No 1 (2025): April 2025
Publisher : Politeknik Negeri Ujung Pandang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31963/intek.v12i1.5322

Abstract

AISI 1015 steels have been vigorously used to numerous automotive parts. Unfortunately, it has several mechanical shortcomings due to poor hardness, wear resistance, and strength. To tackle its crucial problem, the AISI 1015 steels have been treated by induction hardening treatment at 850 oC which subsequently cooling to the ambient temperature using different cooling media of water, salt bath, and oil. The as-prepared AISI 1015 steels were then investigated its mechanical properties involving spectrometry, microstructure observation, hardness, wear, and tensile test. The AISI 1015 treated steels after induction hardening in water cooling media exhibited intriguing microstructure of vast pearlite encircle ferrite matrix. The sample also garnered significant enhancements of hardness, wear resistance, and tensile properties. These superior mechanical characteristics are believed to be catered for the induction treatment using water cooling media which boost crystalline structure transformation deliberately. Therefore, this research affords significant promise for improved mechanical properties of the AISI 1015 steels.
Penerapan Teknologi Mesin Penggiling (Grinder) Biji Kopi pada LMDH Hurip Raharja di Desa Cikahuripan Kabupaten Sumedang Prasetyo, Prasetyo; Widiantoro, Heri; Azmy, Ilham; Bintoro, Waluyo Musiono; Hata, Achmad
Jurnal Mandala Pengabdian Masyarakat Vol. 6 No. 1 (2025): Jurnal Mandala Pengabdian Masyarakat
Publisher : Progran Studi Farmasi Universitas Mandala Waluya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35311/jmpm.v6i1.591

Abstract

Komunitas petani kopi Lembaga Masyarakat Desa Hutan (LMDH) Hurip Raharja berada pada wilayah Desa Cikahuripan Kabupaten Sumedang yang memiliki lahan perkebunan kopi seluas 15 hektar dengan kapasitas hasil perkebunan kopi 30 ton per tahun. Saat ini, proses pengolahan biji kopi hasil panen hanya melibatkan beberapa teknologi mesin sehingga hasil panen biji kopinya masih berbentuk biji kopi kering dan bernilai jual rendah. Selain itu, proses penggilingan biji kopi kering masih menggantungkan pada pihak lain sehingga mitra LMDH Hurip Raharja belum dapat mendapatkan keuntungan yang optimal dari penjualan hasil panen kopi. Padahal produk olahan kopi yang bernilai tinggi yang banyak beredar di pasar yaitu berupa kopi bubuk. Pengolahan biji kopi kering menjadi kopi bubuk memerlukan proses penghancuran dengan melibatkan aktivitas mekanik dengan bantuan alat/mesin. Pada kegiatan pengabdian kepada masyarakat ini dilakukan penerapan teknologi mesin penggiling (grinder) biji kopi yang dapat meningkatkan produktivitas dan nilai ekonomi kopi. Kegiatan ini meliputi identifikasi permasalahan mitra, pembuatan dan penerapan mesin penggiling (grinder) biji kopi bersama mitra LMDH Hurip Raharja, serta evaluasi dan monitoring pelaksanaan kegiatan PkM. Kegiatan PkM ini menghasilkan mesin penggiling (grinder) yang mampu untuk mengolah biji kopi kering menjadi kopi bubuk dengan kapasitas 50 kg/jam yang beraroma rasa yang harum serta memberikan peningkatan pada harga jualnya. Mesin penggiling (grinder) ini sangat dirasakan membantu mitra LMDH Hurip Raharja dalam pengolahan biji kopi sehingga kualitas dan nilai ekonomi yang dihasilkan menjadi lebih tinggi. Mesin penggiling (grinder) hasil kegiatan pengabdian masyarakat ini memiliki kapasitas 50 kg/jam sehingga dapat menjadi solusi untuk paningkatan aspek produksi, ekonomi dan sosial bagi mitra LMDH Hurip Raharja.
PERANCANGAN ALAT PEMBELAH KELAPA DENGAN DUA MATA PISAU Zainuddin; Azmy, Ilham; Fhaisol, Muhammad Iqbal; Londa, Petrus
ELEMEN : JURNAL TEKNIK MESIN Vol. 11 No. 1 (2024)
Publisher : POLITALA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34128/je.v11i1.272

Abstract

Coconut is massively consumed by people due to its high nutrition. The coconut splitting process usually conventionally performed by empty-handed which tends to high time-consumed and less safety. In this work, coconut splitter was successfully designed by involving tool concept planning, part elements designation, and tool assembly. Tool concept planning consists of design formulation, calculation and selection of machine elements such as frame, splitting cutter, belt, pulley, shaft, and prime motor. The design process was carried out by using computer-aided design Solidworks. The design result has dimension of 860x760x700 mm with two cutters feature using circular saw and wheel which inserted to transmission system V-belt and pulley driven by motor of 2,6 kW with velocity of 332 rpm to achieve 600 pieces coconut splitting per hour. The design of coconut splitter is highly expected to enhance productivity and safety while coconut splitting process.
THE EFFECT OF VARIATIONS SPEED OF THE CONDENSER FAN WITH CONTROL FREQUENCY INVERTER ON THE ICE SLUSH MACHINE APPLICATION Muliawan, Rizki; Septyansah, Septyansah; Khakim, Nur; YP, Bowo; Falahuddin F, MA; Azmy, Ilham
AUSTENIT Vol. 14 No. 2 (2022): AUSTENIT: October 2022
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v14i2.4955

Abstract

The condenser is one of the main components in the ice slush machine system that functions to removed heat from the system to the environment. In this system, the condenser is equipped with a fan whose rotation speed is modified using an inverter that aims to determine the system performance and condenser capacity at each fan rotation variation of the ice slush machine. There are 3 variations of frequency settings in this system 50 Hz, 40 Hz, and 30 Hz, with equivalent velocity air 3.6, 2.9, and 1.9 m/s respectively. In this study, the performance of the ice slush machine with various condenser fan speed settings was studied including, how long the product temperature is reached, condenser capacity, actual COP, efficiency, and electrical power. The test results show that the fastest product temperature is reached when using a fan speed setting of 1397 rpm, which is 145 minutes with a condenser capacity of 42.36 kW. The highest actual COP is obtained from the fan speed set at 1397 rpm of 2.58 with an efficiency of 57.5% and electrical power consumption of 269.64 W. The fan speed setting at 1090 rpm has a condenser capacity of 33.78 kW, COPactual of 2.46 with an efficiency of 56.2%, and electric power consumption of 272.09 W. The fan speed setting at 711 rpm has a condenser capacity of 21.73 kW, an actual CO of 2.15 with an efficiency of 49.2%, and electric power consumption of 312.71 W.
The Analysis of Current Variations on Mechanical Properties and Microstructure of ASS 316L Welded Joints by TIG Welding Riswanda; Wahyudin, Faris Khoiri; Azmy, Ilham; Mulyana, Deni; Saragih, Albert Daniel
Piston: Journal of Technical Engineering Vol. 8 No. 2 (2025)
Publisher : Program Studi Teknik Mesin Universitas Pamulang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32493/pjte.v8i2.48941

Abstract

Stainless steel 316L pipe welding joints are widely used in industry, especially in the Bio-Medical field. In order to develop research on this field, the Gas Tungsten Arc Welding (GTAW) process was carried out on the butt joint of ASS 316L. In this study, the ASS 316L pipe of 89 mm (3.5 inches), a thickness of 2.6 mm, and a length of 100 mm was investigated. The effect of current variations of 30, 40, and 50A with shielding gas and Argon backing gas were analyzed. ER316L have been selected as filler metal for GTAW process. The results of microstructural observations for all currents showed the formation of dendritic and widmanstanten structures in the weld metal and austenitic phases in the base metal. The mechanical tests has been conducted to find out the ultimate tensile strength and and hardness as well as observations of the macro structure in the weld metal (WM), heat affected zone (HAZ), and base metal (BM) areas. Visual observation of the 40A current showed more stable surface and penetration results compared to the 30 and 50A currents. Observations of the macro structure were correlated with the results of visual observations of the 40A current, indicating good fusion and no defects exceeding the standard. The highest tensile strength test results were obtained in specimens with a current of 50A of 659 MPa, followed by a current of 40A of 651 MPa, and a current of 30A of 649.3 MPa. However, the highest elongation was found in specimens with a current of 40A, which was 45.3%, while specimens with currents of 30A and 50A had the same elongation value of 39.3%. The general distribution of hardness in the weld metal area was greater than in the heat affected zone and base metal areas.