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Permanent Magnet Generator Design With Stable Output Under Variable Speed: Desain Generator Magnet Permanen dengan Output Stabil pada Kecepatan Variabel Mochamad Aldhy Saputro Alamsyah; A’rasy Fahruddin; Mulyadi; Edi Widodo
Indonesian Journal of Innovation Studies Vol. 27 No. 1 (2026): January
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v27i1.2081

Abstract

General Background: Electrical energy demand continues to increase, requiring reliable generation systems with efficient performance. Specific Background: Permanent magnet synchronous generators are widely used due to their simplicity and ability to operate at low speeds. Knowledge Gap: Previous studies have not fully explored optimal design parameters for achieving stable output under varying rotational conditions. Aims: This study aims to design and analyze a permanent magnet generator to evaluate its electrical output characteristics. Results: The generator produces measurable voltage, current, and power under different rotational speeds, demonstrating consistent performance trends across testing conditions. The output increases proportionally with rotational speed, indicating stable operational behavior. Novelty: The study presents a practical implementation of generator design with systematic testing under variable speed conditions. Implications: The results provide a reference for developing small-scale power generation systems with stable electrical output for various applications. Keywords: Permanent Magnet Generator, Electrical Energy, Generator Design, Output Voltage, Rotational Speed Key Findings Highlights Electrical output shows proportional relationship with rotational variation System testing confirms consistent behavior across multiple operating conditions Prototype demonstrates feasibility for small scale energy conversion applications
Steam Turbine Performance Variation Based on Operational Parameters: Variasi Kinerja Turbin Uap Berdasarkan Parameter Operasional A’rasy Fahruddin; Muhammad Iqbal Nur Fadillah; Mulyadi; Rachmat Firdaus
Indonesian Journal of Innovation Studies Vol. 27 No. 1 (2026): January
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v27i1.2086

Abstract

This study evaluates the performance characteristics of a steam turbine under varying operational conditions in a power generation system. General Background: Steam turbines are essential components in power plants, converting thermal energy into mechanical energy for electricity generation. Specific Background: Turbine performance is influenced by parameters such as steam flow rate, blade configuration, and operating conditions, which determine efficiency and output power. Knowledge Gap: Previous studies have examined turbine performance, yet detailed evaluation under specific parameter variations in practical systems remains limited. Aims: This research aims to analyze turbine performance by examining the relationship between operational parameters and efficiency. Results: The findings show that variations in steam flow and operational parameters result in measurable differences in turbine efficiency, with certain conditions producing higher performance compared to others. Novelty: The study provides a focused analysis of turbine behavior under controlled parameter variations within a practical framework. Implications: The results provide useful insights for optimizing turbine operation in power plants to achieve improved energy conversion and system performance. Keywords: Steam Turbine, Performance, Efficiency, Power Plant, Operational Parameters Key Findings Highlights Parameter variation produces distinct operational characteristics Certain configurations yield higher system performance levels Measured results show consistent trends across testing conditions
Automatic Garlic Peeling Machine Design and Performance Evaluation: Desain dan Evaluasi Kinerja Alat Pengupas Kulit Bawang Putih Otomatis Achmad Basori; Mulyadi
Academia Open Vol. 8 No. 2 (2023): December
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/acopen.8.2023.3626

Abstract

General Background the increasing demand for automation in the food processing industry requires the development of efficient technologies that can enhance productivity and ensure food safety. Specific Background the peeling of garlic is a time-consuming and labor-intensive process, often leading to contamination, thus highlighting the need for innovative solutions in garlic processing. Knowledge Gap existing peeling methods are less automated, creating a gap in the availability of efficient technology for garlic peeling that maintains hygiene standards. Aims this research aims to design and develop an automatic garlic peeler that effectively integrates mechanical, pneumatic, and electrical components to optimize the peeling process. Results experimental findings show that at a minimum pressure of 1 bar, this tool can peel an average of 28.6 grams of garlic from 812 grams, while at a maximum pressure of 5 bars, it can peel 240.6 grams. PNovelty the use of stainless steel 316 in the design provides corrosion resistance, ensuring food safety during the peeling process, which is a new approach in the context of automatic food processing technology. Implications this research contributes to advancements in food processing automation, offering insights into the integration of pneumatic systems that can enhance efficiency in culinary practices and improve hygiene standards in food handling. Highlights: The design integrates mechanical, pneumatic, and electrical components for optimal performance. Peak peeling efficiency achieved at 4 bar pressure, processing 241.3 grams of garlic in 15 seconds. Use of stainless steel 316 ensures corrosion resistance and maintains food safety standards. Keywords: Automatic Peeler, Garlic Processing, Pneumatic System, Food Safety, Efficiency
Optimization of Friction Stir Welding Parameters for AA6061-T651 Aluminum Alloy: Defect Analysis and Process Improvement: Optimalisasi Parameter Pengelasan Gesekan Aduk untuk Paduan Aluminium AA6061-T651: Analisis Cacat dan Peningkatan Proses Mulyadi; Rachmat Firdaus; Rahmania Sri Untari
Academia Open Vol. 8 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/acopen.8.2023.6665

Abstract

Friction Stir Welding (FSW) is an eco-friendly process known for high-quality joints without filler metal. This study investigated the physical properties of FSW-welded joints in AA6061-T651 aluminum alloy by varying the concave shoulder angle. Optimal process parameters were determined through Taguchi optimization using an Orthogonal Array design. Macro and micro testing revealed overlap defects, kissing bond defects, and wormholes in some samples. Systematic experimentation identified key parameters to avoid defects, including tool rotation speed, welding speed, tool tilt angle, tool indentation angle, and shoulder depth. Visual inspection and microstructural analysis played a crucial role in assessing weld quality. Optimizing welding parameters, such as rotational speed, welding speed, temperature, and tool geometry, was highlighted as crucial for defect-free joints. The study offers valuable insights for researchers and professionals in the field, promoting the advancement and application of FSW in aluminum alloy welding. Highlight: FSW: An environmentally friendly welding process with good joint quality. Defect Analysis: Identification of overlap defects, kissing bond defects, and wormholes in welded joints. Process Optimization: Determination of optimal parameters to avoid defects, including tool rotation speed, welding speed, tool tilt angle, tool indentation angle, and shoulder depth. Keyword: Friction Stir Welding, AA6061-T651 Aluminum Alloy, Welded Joint Analysis, Process Optimization, Defect Prevention
Design and Testing of a Shock Absorber Disassembly Installation Tool: Perancangan dan Pengujian Alat Pemasangan untuk Pembongkaran Peredam Kejut Akhmad Akhirudin; Mulyadi; Rachmat Firdaus; Iswanto
Indonesian Journal of Innovation Studies Vol. 26 No. 2 (2025): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i2.2174

Abstract

General Background: Shock absorbers are critical components in heavy vehicle suspension systems, functioning to reduce vibration and absorb kinetic energy generated by uneven road surfaces. Specific Background: Maintenance procedures involving shock absorber disassembly and installation commonly require substantial force, extended working time, and present safety risks when performed using conventional manual methods. Knowledge Gap: Existing approaches for servicing shock absorbers lack a dedicated tool that combines operational simplicity, time efficiency, and safer handling during both removal and installation processes. Aims: This study aimed to design, manufacture, and evaluate a tracker-based tool for shock absorber disassembly and installation. Results: The proposed tool was designed using SolidWorks Professional 2018 and fabricated from AISI 1035 steel through cutting, drilling, and assembly processes. Testing results showed the fastest shock absorber spring removal time of 1 minute 25 seconds with an average of 1 minute 29 seconds, while the fastest installation time was 2 minutes 2 seconds with an average of 2 minutes 6 seconds. Spring analysis produced a constant of 71.42 kg/cm² under a 250 kg load and 20 kg/cm² under a 70 kg load. Novelty: The study presents a multifunctional tracker-based mechanical tool specifically developed to support both disassembly and installation of heavy-vehicle shock absorbers while incorporating structural design and numerical simulation evaluation. Implications: The developed tool provides a practical solution for reducing work duration and supporting safer maintenance operations in shock absorber servicing applications.Highlights: Tracker-based equipment completed spring removal within an average of 89 seconds. Assembly procedures required approximately 126 seconds across repeated trials. Structural evaluation and load calculations confirmed operational suitability for maintenance tasks. Keywords: Shock Absorber; Mechanical Tool Design; Suspension Maintenance; Numerical Simulation; Spring Constant
Manufacturing Planning and Production Cost of a Potato Cutting Machine: Perencanaan Produksi dan Biaya Produksi Mesin Pemotong Kentang Muhammad Fiky Dharmawan; Mulyadi
Indonesian Journal of Innovation Studies Vol. 26 No. 2 (2025): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i2.2175

Abstract

General Background: Manufacturing engineering integrates product design, machining processes, and production system management to transform raw materials into functional products. Specific Background: Potato cutting machines are utilized to support the processing of potatoes into uniform stick-shaped products, requiring appropriate manufacturing planning to ensure proper machine construction and operation. Knowledge Gap: Limited information is available regarding detailed manufacturing process planning and production cost estimation for a potato cutting machine driven by an electric motor. Aims: This study aims to determine suitable machining processes for manufacturing a potato cutting machine and to estimate the production cost required for its fabrication. Results: The planned manufacturing sequence consists of material cutting, welding, grinding, drilling, and assembly processes. The machine comprises a frame, electric motor, gearbox, pulleys, shafts, and cutting blades with specific operational functions. Manufacturing time is estimated at 15–23 hours, while the total material cost is Rp 2,518,500 and the production cost is Rp 3,453,125 per unit. Novelty: This study provides an integrated manufacturing planning framework that combines machining process identification, production time estimation, component specification, and production cost calculation for a stick-shaped potato cutting machine. Implications: The findings can serve as a reference for manufacturing planning, production budgeting, cost evaluation, and pricing decisions for small-scale machine fabrication projects.Highlights: Five fabrication stages were identified, including cutting, welding, grinding, drilling, and assembly. Total processing duration was estimated at 15–23 working hours for one unit. Material expenditure reached Rp 2,518,500, while unit fabrication cost was calculated at Rp 3,453,125. Keywords: Manufacturing Planning; Potato Cutting Machine; Machining Process; Production Cost; Electric Motor
Bread Dough Mixer Design with Safe Structural Performance: Desain Mesin Pengaduk Adonan Roti dengan Kinerja Struktur yang Aman Arif Rachmandani; Mulyadi
Indonesian Journal of Innovation Studies Vol. 26 No. 3 (2025): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i3.2179

Abstract

General Background: Bread dough mixing equipment is an essential component in food production processes and is required to support efficient and practical operations in small-scale and home industries. Specific Background: Many bread producers still rely on manual mixing methods, creating a need for machine-based solutions capable of processing dough with appropriate capacity and structural reliability. Knowledge Gap: Limited information is available regarding the conceptual design and structural simulation of a bread dough mixer specifically developed for a 3 kg dough capacity using a systematic design approach. Aims: This study aimed to develop a bread dough mixer design with a 3 kg dough capacity and evaluate the structural performance of its frame through static loading simulation. Results: Using the morphological chart method, two design concepts were generated and Concept B was selected for further development. The designed system employed a 0.5 HP AC motor and a bowl capacity of 14.7 liters. Static simulations under loads of 170 N, 200 N, and 370 N showed that the highest load produced a maximum von Mises stress of 5.97 MPa, maximum displacement of 0.02459 mm, maximum strain of 1.97 × 10⁻⁵, and a minimum safety factor of 41.9. Novelty: The study presents a structured combination of morphological concept selection, mechanical component planning, and numerical structural assessment for a 3 kg bread dough mixer design. Implications: The findings indicate that the proposed design fulfills structural safety requirements and provides a feasible reference for future realization of bread dough mixing equipment for home industry applications.Highlights: Concept B was selected through systematic concept evaluation and proceeded to detailed development. The planned machine utilized a 0.5 HP AC motor and a 14.7-liter mixing container. Structural assessment under 370 N loading produced a minimum safety factor of 41.9, indicating secure frame conditions. Keywords: Bread Dough Mixer; Mechanical Design; Morphological Chart; Static Load Simulation; Structural Safety
Pemberdayaan Siswa SMA melalui Pelatihan Pemasaran Digital di Era Industri 4.0 di Sidoarjo Edi Widodo; Mulyadi Mulyadi; Rahmat Firdaus
Dharmakayana Vol 2 No 2 (2025): November : Dharmakayana: Journal of scientists, engineers, educators and scientif
Publisher : Program Studi Teknik Mesin, Fakultas Teknik Universitas Bengkulu

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33369/dk.v2i2.44171

Abstract

Mastery of design technology and digital marketing is a crucial skill in the era of Industry 4.0. These competencies are especially important for the younger generation to support product development and foster entrepreneurial mindsets. This community engagement program aimed to provide training on digital marketing strategies to senior high school and vocational school students in Sidoarjo Regency. Three schools actively participated in the program: SMK Muhammadiyah 3 Ngoro, SMK Trisakti Sidoarjo, and SMK Krian. The activities included the provision of training modules, program socialization, intensive training sessions, and continued mentoring. The training materials focused on content planning, utilization of social media, business account management, and digital promotion strategies tailored to student-created products. The results of the program indicated an increased understanding among participants of both the concepts and practices of digital marketing, as well as the emergence of student-led initiatives to build school-based brands and digital promotional accounts.
Bamboo slicing machine design to increase skewer production Erwin Yuli Susanto; Mulyadi Mulyadi; Arasy Fahruddin; Iswanto Iswanto
TURBO [Tulisan Riset Berbasis Online] Vol 11 No 1 (2022): TURBO: Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v11i1.1944

Abstract

Sate is one of the Indonesian specialties whose demand is increasing, so the need for skewers is also getting higher. For this reason, innovation is needed to be able to meet these needs. Because when using skewers in a traditional/manual production method, the quality of the skewers produced is not good and the production capacity is also low. Meanwhile, the existing skewer making machine still has some drawbacks. So in this study, a bamboo cutting machine was designed to increase the production of skewers with innovations to cover the shortcomings of existing machines. In this study, the skewer making machine was designed to have a slicing section, a shavings section (making skewers), and a sharpening section. The skewers produced have a diameter between 2.5 mm to 3 mm and a length of 210 mm with a production capacity of 3000 skewers per hour.
Pengaruh parameter proses friction stir welding dengan material aluminium alloy AA6061-T651 terhadap distorsi dan kekerasan Mulyadi Mulyadi; Rachmat Firdaus; Iswanto Iswanto; Mochammad Nur Rizki
TURBO [Tulisan Riset Berbasis Online] Vol 11 No 2 (2022): TURBO : Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v11i2.2171

Abstract

Welding is a process of uniting two or more materials into a form of connection using heat energy. Friction Stir Welding (FSW) is a solid-state welding method that can produce high-quality welding joints for some materials with low weldability such as aluminum. The research objective was to determine the effect of process parameters on the distortion and resistance of aluminum AA6061-T651 material through the Brinell hardness test. The FSW tool used has a hexagonal pin geometry. The experimental design used the Taguchi method. This study uses 4 factors and each factor has 4 levels, the elements used are tool rotation speed, welding speed, tool tilt angle, and concave shoulder angle. The responses analyzed are distortion and hardness of the welded joint material. The effect of process parameters on the response was analyzed using ANOVA. The results of ANOVA on distortion obtained the value of Brinell hardness in the weld metal area, and in the TMAZ area. Specimen 13 with tool rotation speed parameters of 3022 rpm, welding speed of 43 mm/min, tool tilt angle of 3.5°, and concave shoulder angle of 2° with a distortion value of 0.117°. Then we get the results of the Brinell hardness of the weld metal which is close to the target of the base metal with the parameter tool rotation speed of 3022 rpm, welding speed of 90 mm/min, tool tilt angle of 2.5°, and concave shoulder angle of 8° with a Brinell hardness value of 75. 7 BHN, and the Brinell hardness value at TMAZ with tool rotation speed parameters of 1208 rpm, welding speed of 65 mm/min, tool tilt angle of 2.5°, and concave shoulder angle of 2° with a Brinell hardness value of 74.7 BHN.