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WORKING POSTURE ANALYSIS AND DESIGN USING RULA (RAPID UPPER LIMB ASSESSMENT) METHOD IN PRODUCTION PROCESS AT PT. INDANA PAINT Djiono, Yongky Kusnandar; Noya, Sunday
Jurnal Ilmiah Teknik Industri Vol. 12, No. 2, Desember 2013
Publisher : Universitas Muhammadiyah Surakarta

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Working posture can affect the comfort and productivity of labor in doing manual work. In this study, RULA method is used to determine the risk level of musculoskeletal disorders (MSDs) injury in the production process at PT. Indana Paint (consists of mixing and packaging steps for water-based paint, solvent-based paint, and base paint production), and then given proposed improvements to reduce the risk level. Method used in this research is direct observation and video recording of every work element to determine some awkward postures that will be assessed using RULA method. Thirty awkward postures are found, there are 7 working posture (23.3%) have low risk level, 11 working posture (36.7%) have medium risk level, and 12 working posture (40%) have high risk level. Proposed improvements given is to brief the workers on appropriate lifting technique and working methods, adding mechanical aids for handling drums, and working position height adjustment.

OPTIMASI LINI PRODUKSI DENGAN VALUE STREAM MAPPING DAN VALUE STREAM ANALYSIS TOOLS Fernando, Yosua Caesar; Noya, Sunday
Jurnal Ilmiah Teknik Industri Vol. 13, No.2, Desember 2014
Publisher : Universitas Muhammadiyah Surakarta

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Meminimalkan pemborosan dalam proses produksi adalah salah satu tujuan dari suatu perusahaan. Lean adalah metode yang dapat meminimalkan pemborosan dalam proses produksi. Dalam penelitian ini, metode yang digunakan untuk meminimalkan limbah di PT. Bonindo Abadi adalah Value Stream Analysis Tools (VALSAT) dan Value Stream Mapping (VSM). VSM digunakan untuk melihat kondisi peta keadaan pada perusahaan. Pengurangan pemborosan dilakukan dengan menggunakan salah satu alat dari VALSAT yaitu Process Activity Mapping (PAM). Jumlah non value added (NVA) yang ditemukan dalam proses produksi PT. X adalah 90,17% diikuti oleh necessary but non value added (NNVA) dengan jumlah 9,79% dan value added (VA) sebesar 0,04%. Usulan perbaikan yang diberikan adalah dengan mengurangi jumlah waktu aktivitas NVA atau menghilangkannya.

PERANCANGAN ULANG TATA LETAK FASILITAS DENGAN PENDEKATAN LEAN MANUFACTURING Prasetya, Alexander; Noya, Sunday Alexander Theophilus
Jurnal Ilmiah Teknik Industri Vol. 14, No. 2, Desember 2015
Publisher : Universitas Muhammadiyah Surakarta

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One of the big investment in a business is facility design. It is a long-term investment due to great value. In its development, PT. Dwi Putra Sakti faced some problems related to facility layout. Problems that can be identified, such as work in process that has accumulated on the production floor, as well as the anorganizad facility layout. Therefore, it is necessary to redesign the layout for the production process more effective and efficient. This study uses a lean manufacturing approach to redesign facility layout. It used value stream mapping, seven waste, cellular manufacturing and 5S principle. Analysis of the implementation result is used to design the layout of the new facility. Level layout that will be examined are the macro-and micro-layout layout. Results of macro-layout design is decreasing production cycle time of trousers. While the micro-layout design is decreasing in material handling displacement.

Application of FTA and SPAR-H Method to Control Work Accident at PG. Krebet Baru Wijaya, Yedija Prasetya; Noya, Sunday Alexander Theophilus
Jurnal Ilmiah Teknik Industri Vol. 15, No. 1, Juni 2016
Publisher : Universitas Muhammadiyah Surakarta

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This research is conducted because a high number of accidents occured during the workplace in PG. Krebet Baru. There were about 45 accidentsin 2013 and 32 out of 45 accidentscame from the Maintenance Division. Â This research is needed for the purpose of decreasing the number of accidents. The methods used in this research are hierarchycal task analysis (HTA), standarized plant risk analysishuman reliability assessment (SPAR-H), and fault tree analysis (FTA). In this research, there are 4 stations. They are milling station, purification, maturation, and spinning. Based on this research, there are 5 accidents. They are damaged muscle, damaged bone, graze, damaged eye, and injuries from a fall. Based on this research, it can be concluded that the workplace conditions and the lack of worker awareness on the importance of protective equipment usage are the main causes of these work accidents. Based on these causes, the suitable solution is to change several work methods and instruct the workers about using protective equipment.

PERANCANGAN ULANG TATA LETAK FASILITAS DENGAN PENDEKATAN LEAN MANUFACTURING Prasetya, Alexander; Noya, Sunday Alexander Theophilus
Jurnal Ilmiah Teknik Industri Vol. 14, No. 2, Desember 2015
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v14i2.1112

One of the big investment in a business is facility design. It is a long-term investment due to great value. In its development, PT. Dwi Putra Sakti faced some problems related to facility layout. Problems that can be identified, such as work in process that has accumulated on the production floor, as well as the anorganizad facility layout. Therefore, it is necessary to redesign the layout for the production process more effective and efficient. This study uses a lean manufacturing approach to redesign facility layout. It used value stream mapping, seven waste, cellular manufacturing and 5S principle. Analysis of the implementation result is used to design the layout of the new facility. Level layout that will be examined are the macro-and micro-layout layout. Results of macro-layout design is decreasing production cycle time of trousers. While the micro-layout design is decreasing in material handling displacement.

Application of FTA and SPAR-H Method to Control Work Accident at PG. Krebet Baru Wijaya, Yedija Prasetya; Noya, Sunday Alexander Theophilus
Jurnal Ilmiah Teknik Industri Vol. 15, No. 1, Juni 2016
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v15i1.778

This research is conducted because a high number of accidents occured during the workplace in PG. Krebet Baru. There were about 45 accidentsin 2013 and 32 out of 45 accidentscame from the Maintenance Division. Â This research is needed for the purpose of decreasing the number of accidents. The methods used in this research are hierarchycal task analysis (HTA), standarized plant risk analysishuman reliability assessment (SPAR-H), and fault tree analysis (FTA). In this research, there are 4 stations. They are milling station, purification, maturation, and spinning. Based on this research, there are 5 accidents. They are damaged muscle, damaged bone, graze, damaged eye, and injuries from a fall. Based on this research, it can be concluded that the workplace conditions and the lack of worker awareness on the importance of protective equipment usage are the main causes of these work accidents. Based on these causes, the suitable solution is to change several work methods and instruct the workers about using protective equipment.

OPTIMASI LINI PRODUKSI DENGAN VALUE STREAM MAPPING DAN VALUE STREAM ANALYSIS TOOLS Fernando, Yosua Caesar; Noya, Sunday
Jurnal Ilmiah Teknik Industri Vol. 13, No.2, Desember 2014
Publisher : Muhammadiyah University Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v13i2.630

Meminimalkan pemborosan dalam proses produksi adalah salah satu tujuan dari suatu perusahaan. Lean adalah metode yang dapat meminimalkan pemborosan dalam proses produksi. Dalam penelitian ini, metode yang digunakan untuk meminimalkan limbah di PT. Bonindo Abadi adalah Value Stream Analysis Tools (VALSAT) dan Value Stream Mapping (VSM). VSM digunakan untuk melihat kondisi peta keadaan pada perusahaan. Pengurangan pemborosan dilakukan dengan menggunakan salah satu alat dari VALSAT yaitu Process Activity Mapping (PAM). Jumlah non value added (NVA) yang ditemukan dalam proses produksi PT. X adalah 90,17% diikuti oleh necessary but non value added (NNVA) dengan jumlah 9,79% dan value added (VA) sebesar 0,04%. Usulan perbaikan yang diberikan adalah dengan mengurangi jumlah waktu aktivitas NVA atau menghilangkannya.

WORKING POSTURE ANALYSIS AND DESIGN USING RULA (RAPID UPPER LIMB ASSESSMENT) METHOD IN PRODUCTION PROCESS AT PT. INDANA PAINT Djiono, Yongky Kusnandar; Noya, Sunday
Jurnal Ilmiah Teknik Industri Vol. 12, No. 2, Desember 2013
Publisher : Muhammadiyah University Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v12i2.639

Working posture can affect the comfort and productivity of labor in doing manual work. In this study, RULA method is used to determine the risk level of musculoskeletal disorders (MSDs) injury in the production process at PT. Indana Paint (consists of mixing and packaging steps for water-based paint, solvent-based paint, and base paint production), and then given proposed improvements to reduce the risk level. Method used in this research is direct observation and video recording of every work element to determine some awkward postures that will be assessed using RULA method. Thirty awkward postures are found, there are 7 working posture (23.3%) have low risk level, 11 working posture (36.7%) have medium risk level, and 12 working posture (40%) have high risk level. Proposed improvements given is to brief the workers on appropriate lifting technique and working methods, adding mechanical aids for handling drums, and working position height adjustment.

Perumusan Strategi Pengembangan Industri Kecil Menengah Topeng Malangan Noya, Sunday; Hidayat, Khoirul; Melany, M
Jurnal Teknik Industri Vol 15, No 1 (2014): Februari
Publisher : Department Industrial Engineering, University of Muhammadiyah Malang

Topeng Malangan is one of potential cultural products developed to preserve culture and bring revenue for stakeholder in Malang. This study aims to identify internal and external factors affecting the existence ofÂ small medium enterprise (SME) Topeng Malangan and formulate its development strategy. The identificationÂ of problem and factors is done by focus group discussions (FGD) involving businessmen, cultural observer,Â academician, regional government and researchers. The results of FGD is then analyzed and developedÂ by using SWOT matrix in order to determine formula of SME development strategies. To sharpen theÂ strategy more effective in implementation, the analysis using IFAS and EFAS matrix is conducted. TheÂ result is final formula for SME Topeng Malangan development strategy that is more focused on strategyÂ SO (Strength - Opportunities); which is the utilization of strength organization of SME Topeng Malangan for taking advantage of opportunities.

Application Of Hira And Spar-H Method To Control Work Accident Sijabat, Cindy Beauty; Noya, Sunday
Jurnal Teknik Industri Vol 15, No 1 (2014): Februari
Publisher : Department Industrial Engineering, University of Muhammadiyah Malang

The accident occurred in industry is one of the causes of work disruption or cessation. Work accident should be avoided because of causing risk for company. PT â€œXâ€ is a tobacco company which has a high level of work accident. Therefore, it is necessary to establish a particular effort in order to prevent and reduce the accident. Hazard Identification and Risk Analysis (HIRA) is the method aims to identify any risk types included in the work operation. Where as Standardized Plant Analysis Risk Human Reliability Assessment (SPAR-H) is the method aims to find out the possibility of human error occurrence in the work operations. Based on the research conducted, it can be concluded that the accident occurred in PT. â€œXâ€ is caused by environmental condition and insecure workersâ€™ action, and inappropriateness with HSE procedures. PTÂ â€œXâ€ should enroll some corrective actions so the accident can be reduced. In this study, PT â€œXâ€ should create improvement through administrative action and the use of safety equipment.

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