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Journal : Konversi

MINIMIZING IDLE CAPACITY AND EFFICIENCY COST BY MODIFYING FEEDING AND FINISHING PF-I TO PRODUCE NPK Dea Indiastuti Ramadany; Mu’tasim Billah; Kevin Esmunaldo; Sani Sani
Konversi Vol 11, No 2 (2022): OKTOBER 2022
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/k.v11i2.14020

Abstract

With the policy of revoking the SP-36 fertilizer subsidy in 2022, an alternative is needed to minimize idle capacity and cost efficiency caused by stopping operations at the Phosphate I Fertilizer Unit. Based on national fertilizer stock data for NPK 15-10-12 fertilizer, there is a gap between the actual stock nationally and the minimum stock. The low actual stock nationally can lead to a scarcity of NPK fertilizer which can affect national food security. So as an alternative solution to solving the problem, the Phosphate I Fertilizer Factory is utilized to be able to produce NPK fertilizer. This problem is solved by using the PDCA Cycle (Plan-Do-Check-Action) method. Based on the data and facts in the field, it is known that the existing equipment condition of the Phosphate I Fertilizer Unit has not been able to produce NPK fertilizer. The results of the project found the best solution to the problem of equipment conditions at the Phosphate Fertilizer Unit I by modifying the feeding system facility which was originally manual to weigher based by installing 3 hoppers, dozometers, BC mixing, and DAP crusher in the Curing 250 Warehouse, then installing coating facilities and coloring NPK fertilizer on the existing cooler in the Phosphate I Fertilizer Unit, making key operating parameters, and conducting an On Job Training scheme for the Phosphate I Fertilizer Unit personnel at the NPK II/III/IV Plant. So with this modification, the Phosphate Fertilizer Factory I is expected to be able to produce NPK fertilizer.
DAILY DATA VISUALIZATION OF PLANT III PT PETROKIMIA GRESIK VIA DASHBOARD UP DATE Devita Salsa Gunawan; Erwan Adi Saputra; Faris Harditya Purnama; Sani Sani
Konversi Vol 11, No 2 (2022): OKTOBER 2022
Publisher : Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/k.v11i2.14018

Abstract

Dashboard is a visual display, numbers and metrics containing all the data that aims to provide information and help users to make the right and fast decisions based on existing data. From here, the idea of a project Up To Date Dashboard "BODATE" came about. A dashboard designed with the concept of Less Input, More Output. The dashboard will continue to be updated and changed every day based on production data and existing field realizations. This dashboard includes an observation of the performance of achieving the production targets of each unit, realization, stock of raws materials and products as well as consumption of raw materials for each unit. The result of this "BODATE" Up To Date Dashboard is that it overcomes the difficulty of finding relationships between data, and the set of daily report numbers that are constantly changing every day just by turning it into a unique but still efficient data visualization display in terms of time. The purpose of this "BODATE" Up To Date Dashboard is to create fast and efficient data visualization in order to overcome problems that exist in the Department of Production Planning and Energy Management (PPPE) and can be implemented, especially in the Work Unit of Planning and Control (Rendal) Production Plant III PT Petrokimia Gresik.