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Health risk assessment at hydro cracker complex oil and gas company Zulkifli Djunaidi
Majalah Kesehatan Indonesia Vol. 4 No. 2: October 2023
Publisher : Utan Kayu Publishing

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47679/makein.2023171

Abstract

The hydro cracker complex (HCC) operating area is one of the areas with the most use of chemicals, and several workers complain about the noise in that area. This research determines the level of health hazard risk through a health risk assessment (HRA) focusing on physical, chemical, and biological hazards in the HCC area aims to improve the health status of workers and as a basis for developing occupational health programs to minimize the risk of occupational diseases. This study used primary data (walkthrough survey, interviews, heat stress measurements, noise, lighting, chemicals, fungi, and bacteria) with a cross-sectional method referring to the International Council on Mining & Metals (ICMM). The dangers of gasses and chemicals are the most common hazard in the HCC area. Based on the risk assessment, five hazard ratings with the highest risk were obtained, namely noisy environment (extreme), H2S gas (extreme), heat stress (extreme), NH3 gas (high risk), and hydrocarbon vapors (high risk). Existing controls and control recommendations must be applied comprehensively and consistently so that the company can accept the resulting residual risk value. Abstrak: Area operasi hydro cracker complex (HCC) merupakan salah satu area yang paling banyak menggunakan bahan kimia, dan beberapa pekerja mengeluhkan kebisingan di area tersebut. Penelitian ini menentukan tingkat risiko bahaya kesehatan melalui health risk assesment (HRA) yang berfokus pada bahaya fisik, kimia, dan biologi di area HCC yang bertujuan untuk meningkatkan status kesehatan pekerja dan sebagai dasar untuk mengembangkan program kesehatan kerja untuk meminimalkan risiko penyakit akibat kerja. Penelitian ini menggunakan data primer (walkthrough survey, wawancara, pengukuran tekanan panas, kebisingan, pencahayaan, bahan kimia, jamur, dan bakteri) dengan metode cross-sectional mengacu pada International Council on Mining & Metals (ICMM). Gas dan bahan kimia merupakan bahaya yang paling umum terjadi di kawasan HCC. Berdasarkan penilaian risiko diperoleh lima peringkat bahaya dengan risiko tertinggi, yaitu lingkungan bising (ekstrim), gas H2S (ekstrim), tekanan panas (ekstrim), gas NH3 (risiko tinggi), dan uap hidrokarbon (risiko tinggi). Pengendalian yang ada dan rekomendasi pengendalian harus diterapkan secara komprehensif dan konsisten agar perusahaan dapat menerima nilai residual risk yang dihasilkan.
Analysis of risk factors and prevention strategy in accidents among coal hauling trucks: a scoping review Adenan, Adenan; Djunaidi, Zulkifli
International Journal of Public Health Science (IJPHS) Vol 14, No 1: March 2025
Publisher : Intelektual Pustaka Media Utama

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11591/ijphs.v14i1.24795

Abstract

Powered hauling equipment is one of the most critical operational elements in the mining sector. Haulage is a significant hazard for the mining industry, accounting for over half of all mining-related fatal accidents yearly. Identifying safety risk variables is the foundation of risk assessment and accident prevention. This study aimed to identify risk variables and prevention techniques to reduce occurrences among truck drivers in coal mining. This research approach is a scoping review with the PRISMA Extension for Scoping Reviews (PRISMA-ScR). Thirty-five articles were reviewed based on the results of inclusion and exclusion criteria. Data analysis was performed using content analysis. The results show that human, environmental, machine and organizational factors contribute to the risk among truck drivers in coal mining. Safety culture, staffing and scheduling, training and education, policy and procedure implementation, and technology deployment are all part of the accident prevention plan. The central government should pay particular attention to the employment conditions of workers in cities with decreased resources and develop policies to prevent mining-related diseases in local communities.
HAZOP-Based Radiological Risk Assessment of Pebble Bed Fuel Handling Systems Kurniawan, Rusbani; Ekaranti, Egnes; Rachman, Agus Nur; Nugraha, Eka Djatnika; Ngarayana, I Wayan; Djunaidi, Zulkifli
JURNAL TEKNOLOGI REAKTOR NUKLIR TRI DASA MEGA Vol 26, No 1 (2024): February 2024
Publisher : Pusat Teknologi Dan Keselamatan Reaktor Nuklir (PTKRN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/tdm.2024.7016

Abstract

The High-Temperature Gas-Cooled Reactor (HTGR), a promising candidate for Generation IV nuclear reactors, boasts superior inherent passive safety features and a continuous fuel handling system. This system employs multi-pass cycles, utilizing pneumatic and gravitational mechanisms to feed, circulate, and unload the pebble bed fuel element. This paper presents a descriptive analysis assessing the safety risk of the fuel handling system design in HTR-10. The Hazard and Operability Study (HAZOP) methodology is employed to identify hazard parameters, deviation limitations, causes, impacts, and potential risks to the system’s main components. The establishment of probability scales, consequence criteria, risk level ratings, and control activities adheres to the ISO 31000 standard. Primary data were gathered through expert interviews, while secondary data were sourced from design layout documentation, literature reviews, and safety analysis reports. Six main components - the elevator, core, singulator, failed fuel separator, burnup measurement, and distributor - were selected as assessment nodes from the piping and instrumentation diagram. The assessment revealed that each node initially presented a moderate to extreme risk potential (risk level rating C to E). However, after applying the effectiveness index of the designed control, the residual risk for all nodes was reduced to an acceptable limit (risk rating A - very low). Therefore, the fuel handling system design already incorporates adequate control activities to mitigate potential safety risks due to system component failure. As safety risk assessment is dynamic, it should be reviewed periodically or whenever there are design changes at any project stage. This ensures the safety risk magnitude is consistently known and managed effectively.
Employees’ Internal Factors Leading to Rule-breaking Acts at the Workplace Ikhwanuddin, Rizky Yuli; Djunaidi, Zulkifli
The Indonesian Journal of Occupational Safety and Health Vol. 13 No. 3 (2024): The Indonesian Journal of Occupational Safety and Health
Publisher : Universitas Airlangga

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20473/ijosh.v13i3.2024.278-286

Abstract

Introduction: The 2022 National Occupational Health and Safety (OHS) Profile in Indonesia shows that the human factor in safety is a factor that influences the risk of workplace accidents. The mining accidents statistical data in Indonesia, in which there was a 100% increase of workplace accidents in 2022, have given this industry an urgency to get a special attention to study risk-taking behavior at the workplace. At the organizational level, PT. XYZ (a mining contractor company in Indonesia) has internally measured its safety maturity level and is currently in calculative level, which indicates that the OHS management system has been implemented but the number of unsafe behaviors and unsafe conditions on site is still high. This paper explores quantitative results from research which aims to obtain an overview of employees’ internal factors leading to rule-breaking acts at the workplace. Methods: This paper uses cross-sectional design research with quantitative approach. Using stratified random sampling, a sample of 283 employees of PT. XYZ Site A participated in this study, ranging from managers, supervisors, and workers. Data were collected through a questionnaire with open-ended questions referring to a study from Safe Work Australia and analyzed quantitatively using statistical Chi-Square statistical test. Results: From the results of the Chi-Square test, the independent variables that have a value of Asymp. Sig. (2-sided) below 0.05 (95% CI) and lead to rule-breaking act at workplace are risk-taking behavior acceptance (0.018), normalizing minor accidents (0.002), and decision to take risk (0.000). Conclusion: Employees’ internal factors of risk-taking behavior acceptance, normalizing minor accidents, and decision to take risk have positive and significant effect on rule-breaking acts at the workplace. It is recommended that organizations implement a proper risk management with ALARP principle, safety empowering leadership, and safe behavior trainings to minimize rule-breaking acts at the workplace
Evaluasi Resilience dalam Budaya Keselamatan Organisasi: Studi Kasus di Situs Tambang Batubara Iqmalia, Bella Naziel; Djunaidi, Zulkifli
Jurnal Penelitian Kesehatan SUARA FORIKES Vol 16, No 1 (2025): Januari-Maret 2025
Publisher : FORIKES

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33846/sf.v16i1.5640

Abstract

The high operational risks in the coal mining sector, including repeated work accidents, emphasize the urgency of implementing a resilient and adaptive safety culture. This study aimed to evaluate the implementation of Resilience Safety Culture (RSC) at PT. X. This study is a descriptive quantitative study. The subjects of the study were 300 employees selected using stratified random sampling techniques. Related data were collected by filling out a structured questionnaire based on James Reason's safety culture framework and Erik Hollnagel's Resilience Engineering principles. The collected data were analyzed descriptively and then presented categorically. The results of the study indicated that PT. X excels in the learning culture dimension through continuous training and incident investigation, but is still weak in response capabilities due to bureaucratic constraints and the less than optimal implementation of Stop Work Authority (SWA). Furthermore, it was concluded that PT. X needs to strengthen worker autonomy in emergency situations, simplify reporting flows, and prioritize safety over production to create a more resilient and adaptive safety system.Keywords: resilience engineering; safety culture; resilience safety culture; mining industry ABSTRAK Tingginya risiko operasional di sektor tambang batubara, termasuk kecelakaan kerja yang berulang, menekankan urgensi penerapan budaya keselamatan yang tangguh dan adaptif. Penelitian ini bertujuan mengevaluasi penerapan Resilience Safety Culture (RSC) di PT. X. Penelitian ini merupakan studi kuantitatif deskriptif. Subyek penelitian adalah 300 karyawan yang dipilih dengan teknik stratified random sampling. Data terkait dikumpulkan melalui pengisian kuesioner terstruktur berdasarkan kerangka budaya keselamatan James Reason dan prinsip Resilience Engineering Erik Hollnagel. Data yang telah terkumpul dianalisis secara deskriptif lalu disajikan secara kategorik. Hasil penelitian menunjukkan bahwa PT. X unggul pada dimensi learning culture melalui pelatihan berkelanjutan dan investigasi insiden, namun masih lemah dalam kemampuan respond akibat kendala birokrasi dan implementasi Stop Work Authority (SWA) yang belum optimal. Selanjutnya disimpulkan bahwa PT. X membutuhkan penguatan otonomi pekerja dalam situasi darurat, penyederhanaan alur pelaporan, dan prioritas keselamatan di atas produksi untuk menciptakan sistem keselamatan yang lebih tangguh dan adaptif.Kata kunci: resilience engineering; budaya keselamatan; resilience safety culture; industri pertambangan
Assessing Safety Culture Maturity in Indonesia's Petrochemical Producer Astuti, Putu Nadi; Djunaidi, Zulkifli; Alfiyyah, Arifah
The Indonesian Journal of Occupational Safety and Health Vol. 14 No. 2 (2025): The Indonesian Journal of Occupational Safety and Health
Publisher : Universitas Airlangga

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20473/ijosh.v14i2.2025.145-154

Abstract

Introduction: Safety culture maturity is essential in high-risk industries, including the petrochemical sector, where maintaining workplace safety helps prevent accidents and improve operational efficiency. This study explores the maturity level of safety culture at the petrochemical company in Indonesia using Hudson’s five stage maturity model as a framework for evaluation. The research aims to identify the correlation between safety culture maturity and five aspects of organizational factors. Methods: The questionnaire was completed using online survey-based research by the employees in a petrochemical company of 86 respondents selected through purposive sampling. Safety culture maturity served as the dependent variable, while the independent variables included five organizational factors: information, organizational learning, employee participation, communication, and commitment. The study considers safety culture maturity as the dependent variable, while the five organizational factors serve as independent variables. Data were analyzed using regression analysis Spearman’s correlation to assess between these factors and the maturity level of safety culture. Results: The results from the framework demonstrating the safety culture maturity at the level of generative. The strongest correlations were found in commitment (r = 0.712, p < 0.01), followed by information, organizational learning, employee participation, and communication. Meanwhile, gender and education level did not significantly influence safety culture maturity. Conclusion: These findings highlight the importance of organizational commitment, effective communication, and continuous learning make the safety culture become the habit. The study recommended the petrochemical industries using the framework and revised the questionnaire align with the regulation for continuous improvement in safety culture.
Beban Kerja Fisik Sebagai Determinan Utama Unsafe Action pada Pekerja Konstruksi Rajab, Rifqi Razaqi; Djunaidi, Zulkifli
Jurnal Penelitian Kesehatan SUARA FORIKES Vol 15, No 1 (2024): Januari-Maret 2024
Publisher : FORIKES

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33846/sf15111

Abstract

Unsafe action is someone's behavior that does not comply with normally accepted safe work procedures and practices, and can put that person at risk. This can create dangers that can result in losses, endanger workers or other people which can ultimately cause accidents. Many accidents are caused by unsafe actions. The aim of this research was to find out what factors influence the incidence of unsafe actions in construction workers. This type of research was quantitative with a cross-sectional design. The sample in this study was 50 construction workers. Data was collected by filling out a questionnaire, then analyzed using the Chi-square test. The research results show that the p value for each factor was work stress = 0.214, physical workload = 0.008 and work fatigue = 0.044. Furthermore, it was concluded that construction workers' unsafe actions were influenced by physical workload and work fatigue.Keywords: construction workers; unsafe action; physical workload; work fatigue ABSTRAK Unsafe action adalah perilaku seseorang yang tak sesuai prosedur dan praktik kerja aman yang normal diterima, dan bisa menempatkan orang pada risiko. Dengan demikian dapat menciptakan bahaya yang dapat mengakibatkan kerugian, membahayakan pekerja atau orang lain yang akhirnya bisa menyebabkan kecelakaan. Banyak kecelakaan disebabkan oleh unsafe action. Tujuan penelitian ini adalah untuk mengetahui faktor apa saja yang berpengaruh terhadap kejadian unsafe action pada pekerja konstruksi. Jenis penelitian ini adalah kuantitatif dengan desain cross-sectional. Sampel pada penelitian ini adalah 50 pekerja konstruksi. Data dikumpulkan melalui pengisian kuesioner, selanjutnya dianalisis menggunakan uji Chi-square. Hasil penelitian menunjukkan bahwa nilai p untuk masing-masing faktor adalah stres kerja = 0,214, beban kerja fisik = 0,008 dan kelelahan kerja = 0,044. Selanjutnya disimpulkan bahwa unsafe action pekerja konstruksi dipengaruhi oleh beban kerja fisik dan kelelahan kerja.Kata kunci: pekerja konstruksi; unsafe action; beban kerja fisik; kelelahan kerja
Daily Income Targets and Passenger Pressure on Safety Risky Riding Behavior Among Online Motorcycle Taxi Riders in Jakarta, Indonesia Djunaidi, Zulkifli; Khaliwa, Agra Mohamad; Hafia, Azka; Putri, Nadya
Kesmas Vol. 19, No. 1
Publisher : UI Scholars Hub

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Online motorcycle taxi riders, a vulnerable group on the road, are more susceptible to serious injury than non-motorcycle riders. This study analyzed a correlation between daily income targets, passenger pressure, risk perception, safety attitudes, and risky riding behavior. This cross-sectional study used a semi-quantitative approach by collecting online-based questionnaires from 500 online motorcycle taxi riders in Jakarta, and 50 of them were obtained through offline interviews. The findings revealed a significant relationship between daily income targets, passenger pressure, risk perception (danger level, stochastic evaluation, and safety priority), safety attitudes (pragmatic attitude to rule violations and dissatisfaction with traffic rules), and risky riding behavior, with a p-value of <0.05. In particular, a pragmatic attitude to rule violations was the most impactful on risky riding behavior. Online motorcycle taxi companies should provide regular training on traffic laws and safe riding practices to improve road safety. This holistic approach may enhance safety through education, passenger awareness, and rigorous management.
Exploring the Implementation of Safety Resilience Assessment in Industries: A Systematic Literature Review Wirawan, Mufti; Lestari, Fatma; Djunaidi, Zulkifli; Hafia, Azka; Khaliwa, Agra Mohamad; Al Azhar, Muhammad Schehan
Kesmas Vol. 19, No. 2
Publisher : UI Scholars Hub

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Safety Resilience discusses how a work process can run properly not only aims at preventing adverse events, but also increasing work productivity and effectiveness by increasing resilience. The concept of resilience has been widely suggested as safety management due to its ability to support organizations to continue operating even when facing unexpected demands or scale disruptions by improving their day-to-day performance. This study used a systematic literature review to explore the implementation of safety resilience in various industries. The results showed that 50% of articles used the Resilience Assessment Grid instrument to measure safety resilience in the workplace. In brief, increased safety resilience positively improves work performance and organizational safety.
Risiko Ergonomi Ketidaksesuaian Desain dan Ukuran Tempat Duduk Sepeda Motor terhadap Antropometri pada Mahasiswa Djunaidi, Zulkifli; Arnur, Rahmadani
Kesmas Vol. 9, No. 3
Publisher : UI Scholars Hub

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Transportasi merupakan hal yang sangat dibutuhkan dalam menunjang pembangunan nasional. Belum baiknya sistem transportasi massal di Indonesia, membuat masyarakat lebih memilih menggunakan kendaraan pribadi, seperti sepeda motor yang praktis dan ekonomis untuk digunakan. Namun, dalam menggunakan sepeda motor, aspek ergonomi dan kenyamanan bagi pengendara perlu untuk diperhatikan. Desain dan ukuran tempat duduk sepeda motor yang tidak sesuai dengan antropometri duduk statis pengendara dapat menimbulkan kelelahan pada pengendara dan mengakibatkan terjadinya kecelakaan. Tujuan dari penelitian ini adalah untuk mengetahui risiko ergonomi dari ketidaksesuaian antara desain dan ukuran tempat duduk sepeda motor dengan antropometri duduk statis. Untuk menganalisis risiko ergonomi, dilakukan penelitian dengan desain deskriptif analitik pada mahasiswa di sekitar lingkungan kampus Fakultas Kesehatan Masyarakat Universitas Indonesia pada bulan Oktober sampai dengan Desember 2009. Jumlah sampel sebanyak 100 orang responden, dibagi menjadi 50 orang laki-laki dan 50 orang perempuan. Sampel responden dipilih dengan metode cluster random sampling, sedangkan tipe sepeda motor dipilih berdasarkan yang paling banyak digunakan dengan metode simple stratified random sampling. Hasil penelitian menunjukkan bahwa terdapat ketidaksesuaian antara ukuran tempat duduk sepeda motor dengan antropometri duduk statis pada mahasiswa. Adanya ketidaksesuaian tersebut dapat mengakibatkan risiko ergonomi pada pengendara dan terjadinya kecelakaan lalu lintas. Transportation is something needed most to support national development. Bad mass transportation system in Indonesia, makes people prefer to use private vehicles, such as motorcycle which is practical and economical to use. However, riders need to consider ergonomic and comfortability aspects in using motorcycle. The design and size of motorcycle seat in compatible with the rider’s static seat anthropometry may cause fatigue among riders and lead to accidents. The study aimed to find out ergonomic risks of incompatibility between the design and size of the motorcycle seat with static sitting anthropometry. To analyze the ergonomic risks, this study was conducted using analitical descriptive design among college students at Public Health Faculty Universitas Indonesia on October to December 2009. The total sample was 100 respondents, divided into 50 men and 50 women. The sample of respondents was selected using random cluster sampling method, meanwhile the type of motorcycle was selected based on the most widely used with simple stratified random sampling method. The results showed any incompatibility between the size of motorcycle seat with static sitting anthropometry among collage students. Such incompatibility may cause ergonomic risks among rider and lead to traffic accidents.