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Peningkatan kapasitas produksi baglog petani Jamur Tiram dengan rancang bangun mesin press baglog otomatis 4 lubang Umar, Mega Lazuardi; Hanafi, Agung Fauzi; Fitriana, Fitriana; Indraloka, Aldy Bahaduri; Haq, Bella Arini; Oloan, Achdri Fauzi Nugraha
KACANEGARA Jurnal Pengabdian pada Masyarakat Vol 8, No 3 (2025): Agustus
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28989/kacanegara.v8i3.2712

Abstract

Kegiatan pengabdian ini bertujuan untuk meningkatkan kapasitas produksi baglog bagi petani jamur tiram. Berdasarkan hasil visitasi ke lokasi mitra, ditemukan bahwa alat press baglog yang digunakan masih bersifat manual dan hanya memiliki satu lubang cetakan. Kondisi ini menyebabkan proses produksi menjadi lambat dan kurang efisien. Oleh karena itu, diperlukan inovasi berupa rancang bangun mesin press baglog otomatis dengan empat lubang agar proses produksi dapat berjalan lebih cepat dan efektif. Kegiatan pengabdian ini dilaksanakan melalui tiga tahapan utama, yaitu tahap persiapan, tahap pelaksanaan, dan tahap evaluasi. Pada tahap persiapan, dilakukan identifikasi kebutuhan dan perancangan mesin. Selanjutnya, pada tahap pelaksanaan, dilakukan pembuatan dan instalasi alat di lokasi mitra. Tahap evaluasi dilakukan untuk mengukur efektivitas alat terhadap peningkatan produksi. Hasil dari kegiatan ini menunjukkan adanya peningkatan kapasitas produksi yang signifikan, yakni sebesar 900 persen. Sebelum kegiatan pengabdian, kapasitas produksi mitra hanya mencapai 150 baglog per hari. Setelah penggunaan mesin press otomatis empat lubang, produksi meningkat menjadi 1.400 baglog per hari. Peningkatan ini diharapkan mampu mendukung kemandirian ekonomi petani jamur dan mendorong perkembangan usaha mereka secara berkelanjutan.
Innovation of fish feed based on local raw materials for fish farmers in Tambong Village, Banyuwangi Regency Liliyanti, Mita Ayu; Hanafi, Agung Fauzi; Wardhana, Prabuditya Bhisma Wisnu
Community Empowerment Vol 10 No 6 (2025)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ce.12762

Abstract

Banyuwangi Regency is a potential area for developing freshwater fish farming businesses in Indonesia. One of the fish farming groups is Santri Fish Farm, located in Tambong Village, Kabat District. This group cultivates tilapia for consumption and koi as ornamental fish. Feed is a crucial factor supporting successful cultivation, but high feed costs, reaching 30–70% of the total production cost, are a major obstacle in this endeavor. Therefore, this activity aims to enhance the self-reliance of fish farmers in utilizing local raw materials as alternative feed, such as fish meal, snail meal, and water hyacinth. The activities began with the preparation of tools and feed raw materials, training on formulation development, practical feed production, and evaluation. The response to the produced feed showed excellent results. Meanwhile, evaluation results indicated a 50% increase in participants' understanding and skills in formulating local-based feed.
RANCANG BANGUN PRONY BRAKE DYNAMOMETER UNTUK PENGUJIAN ENGINE MOBIL HEMAT ENERGI TIM JOGOPATI Prabuditya Bhisma Wisnu Wardhana; Angga Fahad Musthofa; Agung Fauzi Hanafi; Asmar Finali; Rochmad Eko P.U.
Jurnal Inovasi Teknologi Manufaktur, Energi dan Otomotif Vol. 3 No. 2 (2025): Jurnal Inovasi Teknologi Manufaktur, Energi, dan Otomotif
Publisher : Politeknik Negeri Banyuwangi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.57203/jinggo.v3i2.2025.%p

Abstract

This research aims to determine the force required by the Prony Brake Dynamometer, understand the manufacturing process, and analyze the test results, to ensure this tool can measure engine performance accurately and efficiently. This research includes the design, manufacture and calibration of the Prony Brake Dynamometer, followed by energy efficient car engine testing. The data obtained is analyzed to evaluate the performance of the dynamometer and engine performance, to ensure that this tool can be used accurately and efficiently in testing. The force required to press the caliper piston to the Disc Brake is 136.2 N. The input power with a current of 2.4 A is obtained of 264 W. braking force Fb from the 2.4 Current variation with Ft 0.3 kg is 0.98 N. The power (P) output of the electric motor using the 2.4 Current variation with F scale of 0.3 m and rpm 1473 is 14.2833 watts. It takes a pressing force of 136.2 N on the brake shoes to test a torque of 10.3 Nm at a rotational speed of 3600 rpm. The output power at a rotational speed of 1473 rpm is 14.28 W with a measured input power of 264 W. Meanwhile, at a rotational speed of 1435 rpm the output power produced is 120.61 W with a measured input power of 572 W. Keyword : design, prony brake, dynamometer, engine
ANALISIS ERGONOMI POSISI PENGEMUDI MOBIL MINI PARIWISATA UNTUK MENINGKATKAN KENYAMANAN DAN KEAMANAN MENGGUNAKAN METODE REBA Prayogo, Andika Lady; Umar, Mega Lazuardi; Finali, Asmar; Hanafi, Agung Fauzi; Yudha, Igna Satria Prasetya Darma
MACHINERY Jurnal Teknologi Terapan Vol. 6 No. 3 (2025): Machinery: Jurnal Teknologi Terapan
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36257/machinery.v6i3.10651

Abstract

Di Indonesia saat ini, transportasi merupakan komponen utama dalam membantu masyarakat bepergian. Tujuan penelitian ini diharapkan dapat ditemukan solusi untuk meningkatkan keamanan dan kenyamanan pengemudi mobil mini pariwisata, dapat memberikan kontribusi dalam pengembangan desain kendaraan yang lebih memperhatikan aspek ergonomis. Metode analisis REBA (Rapid Entire Body Assessment) digunakan untuk menghitung dan menganalisis semua bagian tubuh manusia dengan melihat hasil nilai skor akhir. Dari hasil analisis ini dapat disimpulkan bawasannya untuk kursi pengemudi dari berbagai tipe dengan perbedaan sudut punggung dan tinggi kursi, pada postur kerja pengemudi dengan kursi tipe 1, 3, dan 4 menghasilkan skor akhir REBA adalah 3, adapun postur kerja pengemudi dengan kursi tipe 2 menghasilkan skor REBA adalah 4. Maka di perlukan analisis lebih lanjut untuk mencari yang terbaik mengenai variasi sudut punggung 105o dan 95o, dengan tinggi 30 cm dan 40 cm kursi pengemudi mobil mini pariwisata tipe 1, tipe 3, dan tipe 4.
Analisis Tegangan Roll Untuk Produksi Baja Tulangan Beton Tahap Roughing Menggunakan Metode Finite Element Analysis Fauzi Hanafi, Agung; Mahardika, Ardi; Finali, Asmar; Lazuardy Umar, Mega; Eko PU, Rochmad
Infotekmesin Vol 15 No 2 (2024): Infotekmesin, Juli 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i2.2328

Abstract

Concrete reinforcing steel is alloy steel with a round cross section using a plain or fin surface and produced from a material called billet. The production process for concrete reinforcing steel generally uses a rolling process. The stress on the roll that is generated during the rolling process is something that needs to be considered. Stresses that exceed the fatigue limit will result in failure and even damage to the roll. This research aims to determine the maximum stress in rolls at the roughing stage, namely roll 1H, roll 2H, and roll 1 with standard sizes. By using the Finite Element Analysis simulation, it is expected that it can provide recommendations for the maximum roll stress produced in the rolling process. From the simulations carried out, the maximum stress value for roll 1H is 190.34 MPa, roll 2H is 227.28 MPa and roll 1 is 136.18 MPa. The stress that occurs in the roll is considered safe because it is below the fatigue stress value of the roll material.
Penerapan teknologi tepat guna kendaraan pemotong rumput beroda tiga di bumi perkemahan Jeongmara Campuhan Banyuwangi Umar, Mega Lazuardi; Hanafi, Agung Fauzi; Wardhana, Prabuditya Bhisma Wisnu; Utomo, Rochmad Eko Prasetyaning; Haq, Bella Arini
KACANEGARA Jurnal Pengabdian pada Masyarakat Vol 7, No 4 (2024): November
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28989/kacanegara.v7i4.1946

Abstract

Tujuan dari kegiatan pengabdian ini adalah mencari solusi atas permasalahan mitra dalam pemotongan rumput yang masih menggunakan konvensional maupun pemotong rumput gendong yang dirasa  masih kurang efektif karena ukuran lahan bumi perkemahan yang sangat luas. Teknologi tepat guna kendaraan pemotong rumput yang dibuat memiliki panjang 150cm, lebar 80cm, dan tinggi 125cm. Kegiatan pengabdian ini dilaksanakan dengan beberapa tahapan kegiatan yaitu: survey lokasi, sosialisasi program pengabdian, desain teknologi tepat guna, pembuatan dan perancangan, pengujian alat, sosialisasi dan presentasi kegiatan, serta demo dan penyerahan alat. Hasil dari kegiatan ini adalah mitra mampu menggunakan pemotong rumput sendiri dan melakukan perawatan sederhana pada alat. selain itu hasil uji menunjukkan kemampuan mesin kendaraan pemotong rumput lebih tinggi daripada pemotong rumput gendong.
Pengenalan dan Penerapan Teknologi Penyulingan Air Payau Menjadi Air Tawar pada Masyarakat Pesisir Pantai Desa Grajagan Banyuwangi Umar, Mega Lazuardi; Wardhana, Prabuditya Bhisma Wisnu; Hanafi, Agung Fauzi; Finali, Asmar; Assiqin, Laiq Firdaus
ADIMAS Jurnal Pengabdian Kepada Masyarakat Vol 5 No 2 (2021): September
Publisher : Universitas Muhammadiyah Ponorogo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24269/adi.v5i2.4164

Abstract

Desa Grajagan, Kabupaten Banyuwangi terletak di ujung timur Pulau Jawa yang mayoritas penduduknya hidup di pesisir pantai. Letak geografis tersebut membuat banyak warga desa masih menggunakan air payau yang bersumber dari sumur untuk kebutuhan sehari-hari seperti mencuci pakaian, mandi dan lain-lain. Hal ini dikarenakan belum adanya pasokan air tawar dari sumber air terdekat sehingga warga harus membeli air bersih dari jerigen untuk kebutuhan sehari-hari. Oleh karena itu, pada program pengabdian masyarakat ini, melalui Program Hibah Desa Binaan, diadakanlah sebuah acara pengenalan dan penerapan teknologi penyulingan air payau menjadi air tawar pada masyarakat di Desa Grajagan. Adapun kegiatan yang dilakukan meliputi pembuatan alat, sosialisasai, presentasi, diskusi, demo dan penyerahan alat penyulingan air. Hasil penerapan teknologi ini membuktikan bahwa air payau telah mampu diubah dengan baik menjadi air tawar dengan kadar TDS 220 ppm. Diharapkan setelah diadakannya program pengabdian kepada masyarakat ini, masyarakat di desa Grajagan mampu mendapatkan air tawar dengan mudah dan cepat serta mengerti tentang cara kerja alat penyulingan air payau menjadi air bersih. Kedepannya, setelah program ini selesai masyarakat setempat akan mampu membuat alat penyulingan secara mandiri.
ANALYSIS OF ALUMINUM SAND CASTING OF A THREE-BLADED PROPELLER FOR FISHING BOATS WITH A DIRECT GATING SYSTEM Umar, Mega Lazuardi; Hanafi, Agung Fauzi
Aurelia Journal Vol 7, No 1 (2025): April
Publisher : Politeknik Kelautan dan Perikanan Dumai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15578/aj.v7i1.15647

Abstract

This research aims to simulate and verify the aluminum material casting process using the sand casting method with a top gating system for traditional fishing boats. Numerical simulations were conducted to predict molten metal flow, solidification, and potential casting defects, specifically shrinkage porosity. Using the simulation method, the shrinkage porosity area was observed at the central point of the propeller shaft and alsoat the tips of the propeller blades. Consistent results were also verified by experiments. To improve the casting results, direct gating casting recommendations are presented but still show shrinkage porosity in the riser, shaft, and propeller blade tips. However, when compared to the results before the improvement, a reduction in shrinkage defects is evident. This research is expected to provide a better understanding of the optimization of gating system design in propeller casting using the sand casting method, thereby improving product quality and reducing the potential for defects in propellers used for traditional fishing boats.
Mechanical Contact Stress Analysis of Rollers at Various Hot Rolling Reductions Using Finite Element Approach Hanafi, Agung Fauzi; Siregar, Ansor Salim; Wisnu Wardhaanaa, Prabuditya Bhisma; Mega Lazuardi Umar
Jurnal Rekayasa Mesin Vol. 20 No. 3 (2025): Volume 20, Nomor 3, Desember 2025
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v20i3.7190

Abstract

Hot rolling is a fundamental process in metal manufacturing; however, the operational integrity of the rollers is frequently threatened by excessive stress, which can lead to premature fatigue failure. This study aims to quantitatively analyze the effect of the cross-sectional reduction percentage on the distribution and magnitude of equivalent (von Mises) stress in hot rolling rollers. The Finite Element Analysis (FEA) method was employed to simulate the rolling process on rollers made of Ductile Cast Iron and a Structural Steel billet at a temperature of 800°C. Eleven simulation scenarios were executed by varying the reduction from 22% (industry standard) to 44%. The results indicate that the standard 22% reduction yields a very safe stress level (157.36 MPa), which is only 46.5% of the roller material's fatigue strength (338 MPa). It was found that roller stress increases non-linearly with increasing reduction, with a significant stress surge observed after a 41% reduction. The maximum safe operational limit was identified at a 43% reduction, which produced a stress of 275.43 MPa (81.5% of the fatigue limit). At a 44% reduction, the roller stress (369.37 MPa) exceeded the safe limit, indicating a high risk of component failure. This study provides a practical quantitative guide for the industry to optimize production throughput by establishing 43% as the maximum theoretical reduction limit.
Analisis Komparatif Efektivitas Pahat Variable Helix Angle (VHA) dan Normal Helix Angle (NHA) untuk Pengendalian Regenerative Chatter pada Pemesinan CNC Milling Stainless Steel 304 Abriandika, Venusa; Siregar, Ansor Salim; Hanafi , Agung Fauzi; Saputra, Indra Adi
Jurnal Inovasi Teknologi Manufaktur, Energi dan Otomotif Vol. 4 No. 1 (2025): Jurnal Inovasi Teknologi Manufaktur, Energi, dan Otomotif
Publisher : Politeknik Negeri Banyuwangi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.57203/jinggo.v4i2.2026.%p

Abstract

This study compares the effectiveness of Variable Helix Angle (VHA) and Normal Helix Angle (NHA) end mills in controlling regenerative chatter during CNC milling of stainless steel 304. Experiments were conducted across a range of cutting parameters, including cutting speed, feed per tooth, and axial depth of cut, using VHA and NHA tools with identical basic geometries except for the helix angle. Measurements were obtained for vibration signals using an accelerometer, machined surface roughness (Ra), and tool wear. Signal analyses, including Fast Fourier Transform (FFT) and Power Spectral Density (PSD), experimental construction of stability lobe diagrams, and statistical evaluation using ANOVA, were employed to assess the influence of helix angle on stability limits and surface quality. The results are expected to determine whether VHA tools offer significant improvements in chatter suppression and expand the stable cutting region compared to NHA tools, as well as their implications for productivity and tool life when machining SS304. The findings provide practical recommendations for selecting cutter geometry in industrial applications where regenerative chatter poses a critical challenge.