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ANALISIS PENGARUH VARIASI PENDINGIN MINYAK NYAMPLUNG DAN OLI TERHADAP PARAMETER KEAUSAN PAHAT HIGH SPEED STEEL (HSS) PADA PROSES BUBUT PIN SAMBUNGAN GERBONG KERETA Prasetio, Dwi Angga Tary; Hermawan, Yuni; Sidartawan, Robertus; Dwilaksana, Dedi; Syuhri, Ahmad
STATOR: Jurnal Ilmiah Teknik Mesin Vol 7 No 1 (2024): JURNAL STATOR
Publisher : Jurusan Teknik Mesin

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Abstract

The use of coolant in the machining process aims to reduce the temperature in the cutting area and reduce friction due to friction between the workpiece and the tool which has an impact on the surface quality of the product. Commercial coolants such as Dromus oil use minerals, which are non-renewable and have a negative impact on the environment. Therefore, to overcome this problem, several studies have been carried out to replace or combine commercial coolants with vegetable oils. In this research, an experiment was carried out on the effect of using nyamplung oil ascutting fluidby mixing three different liquids (nyamplung oil, dromus oil, and water) (25%:25%:50%, 20%:30%:50%, and 30%:20%:50%) and the influence of the contribution of Turning machining parameters on tool wear. Machining was carried out on S45C steel using HSS type M2 chisels. This research method uses the Taguchi methodorthogonal array L9(33) with 3 factors (spindle rotation speed, coolant variation, and cutting depth). The results of this experiment show that a coolant composition of 25%:25%:50% (nyamplung oil:dromus oil:water) in 100ml of liquid contributes to reducing tool wear. Based on the average value, it shows that the highest parameter contribution is spindle speed at 60.26%, followed by cutting depth with 29.14% and coolant variation with a contribution of 9.40%.
OPTIMASI PARAMETER VACUUM ASSISTED RESIN INFUSION PRODUK FRONT TOP TERHADAP KEKASARAN PERMUKAAN Valerian, Joey; Dwilaksana, Dedi; Syuhri, Ahmad; listyadi S, Digdo; Nashrullah, M Dimyati; Noor HS, Skriptyan
STATOR: Jurnal Ilmiah Teknik Mesin Vol 6 No 2 (2023): JURNAL STATOR
Publisher : Jurusan Teknik Mesin

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Abstract

The use of composite materials as a substitute for metal materials in the engineering field has become increasingly widespread not only in the field of transportation panels but also in other fields such as property and architecture because alternatives have the advantage of using composite materials to be lightweight, corrosion resistant and strong and can be designed as needed. One of the methods developed to manufacture composite polymers is resin infusion with vacuum assistance. This method is inversely compared to the non-vacuum method. The (VARI) process requires an airtight space in printing and can reduce the fouling effects that occur in non-vacuum processes such as causing a lack of optimal composite material properties. The Taguchi method is a methodology in the field of engineering which is very much aimed at improving a product quality in a time process while at the same time reducing costs and minimal resources. The Taguchi method is a product or process that is robust against noise, therefore this method is a robust design. In writing this research, I have experience in the process of making and researching carbon in body organization in the Mechanical Engineering University of Jember named Tawang Alun, here I will conduct research in analyzing the optimal parameters for the surface roughness characteristics of front cover products made of carbon fiber using a vacuum process. resin infusion aid. The factor that contributes the most to the surface roughness response is vacuum pressure with a contribution of 25.20%. For hardener factor contribution of 14.93% and coating factor of 23.77%. The contribution error that occurs is 36.09%. Each factor has a value contribution that is not too different. Based on the data and analysis results that have been obtained using the Taguchi method with the help of Minitab 19 and Microsoft Excel, it shows that the parameter of vacuum pressure has a significant influence on the results of surface roughness. While the hardener parameter has no significant effect on surface roughness, then the coating parameter has a significant effect on surface roughness. In the calculation of the F test, it can be concluded that the optimal factor parameters in making a front top with a small surface roughness value are 0.4 bar vacuum pressure, 60% hardener and PVAC coating. Keywords: PVAC, vacuum, carbon fiber, resin
The Effect of Nozzle Temperature, Infill Geometry, Layer Height and Fan Speed on Roughness Surface in PETG Filament Taqdissillah, Doohan; Muttaqin, Aris Zainul; Darsin, Mahros; Dwilaksana, Dedi; Ilminnafik, Nasrul
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 6, No 2 (2022)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v6i22022p074

Abstract

3D printing is a process of making three-dimensional solid objects from a digital file process created by laying down successive layers of material until the object is created. Many filaments can be used in 3D printing, one of which is PETG (PolyEthylene Terephthalate Glycol). PETG is a modification of PET (PolyEthylene Terephthalate) with added glycol at a molecular level to offer different chemical properties that provide significant chemical resistance, durability, and excellent formability for manufacturing. This study aims to find the most optimal parameter of surface roughness of PETG with different parameters of nozzle temperature, infill geometry, layer height and fan speed. Taguchi L16 (44), with four levels for each parameter, was used to determine the effect of each parameter. Each experiment was repeated five times to minimize the occurrence of errors. Based on the result, the effect of each parameter is nozzle temperature at 4.9%, infill geometry at 5.9%, layer height at 82.3%, and fan speed at 4.6%. Layer height has the highest effect on surface roughness, and other parameters have a low effect, under 7%. Research shows that the optimal combination of parameters is a nozzle temperature of 220 °C, infill geometry zig-zag, layer height of 0.12 mm, and a fan speed of 80 %.
Hardness and microstructure of FDM 3D printed parts using self-made PLA-brass filaments Darsin, Mahros; Ramadhan, Ivan Fadilla; Sumarji, Sumarji; Dwilaksana, Dedi; Sutjahjono, Hary; Ales, Steve Korakan
SINERGI Vol 28, No 3 (2024)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2024.3.001

Abstract

Technological advancements in the industrial sector have led to rapid developments in 3D printing technology, enabling the creation of three-dimensional prototype models. Various filaments, including polyethylene terephthalate glycol, nylon, and polylactic acid, have been widely adopted in the industry. However, filaments composed of metal mixtures are relatively scarce in Indonesia, primarily available only through select online shops worldwide. The production and sale of such filaments present lucrative opportunities within the manufacturing industry. In this research, an experimental study was conducted to examine the hardness of test specimens fabricated using PLA-brass filament. The objective was to identify the optimal hardness value of the specimens. The study focused on three key parameters: nozzle temperature, layer height, and print speed, each at two different levels. The Taguchi L4(2³) experimental design was employed, along with S/N ratio and ANOVA analysis, to evaluate the results. The findings revealed that specific combinations of parameters yield favorable hardness values, as determined by the Taguchi Method. The optimal set of parameters for achieving good hardness values was determined to be a nozzle temperature of 230°C, a layer height of 0.2 mm, and a print speed of 40 mm/s. These results enhance the understanding of PLA-brass filament properties and facilitate the utilization of 3D printing technology in the manufacturing industry. 
ANALISIS PENGENDALIAN KUALITAS PRODUK KALENG SARDEN DENGAN MENGGUNAKAN SEVEN TOOLS ., Samsuri; Dwilaksana, Dedi; Sidartawan, Robertus; Darsin, Mahros; Dwi Hidayatul Qoryah, Rika
STATOR: Jurnal Ilmiah Teknik Mesin Vol 7 No 2 (2024): JURNAL STATOR
Publisher : Jurusan Teknik Mesin

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Abstract

Quality control is an activity to rise of quality is expected, through feedback on product characteristics and implementation of improvements if there are deviation. Quality control is used by companies that produce product (manufacturing) as a tool to minimize defective products so they can satisfied the quality is set by the company and satisfy consumers. However, the reality in the field is not expected and many defective products are found that are not in accordance with the standards. This study purposes to determine how the implementation of quality control uses seven tools in an effort to control defective product in the Pacific Harvest company. Droop defects has the greatest contribution in product defects to sardine production, which is a human and machine factor. The factors that caused of product defects are human, machine, material, method and environment. The results of the analysis using the control chart p there are 1 of 16 points above UCL is data 13. Then revisions and recalculated there are found 1 of 15 points above UCL is data 14. Then revisions and improvements of data are carried out until all points are within the boundary control. Problem solving using causal diagrams (fishbone diagram) to identify causes of defects and then provide solutions.
PENERAPAN POMPA TENAGA SURYA DAN TEKNOLOGI PEMANTAUAN KUALITAS TANAH BERBASIS IOT BAGI PETANI DURIAN Muhammad Dimyati Nashrullah; Muhammad Trifiananto; Danang Yudistiro; Muh. Asnoer Laagu; Dedi Dwilaksana; Bahrul Ulum; Rafli Bima Ardiansyah; M. Firmansyah Putra Pradana; Faiqal Malik
JMM (Jurnal Masyarakat Mandiri) Vol 9, No 1 (2025): Februari
Publisher : Universitas Muhammadiyah Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31764/jmm.v9i1.28501

Abstract

Abstrak: Kabupaten Jember merupakan salah satu daerah penghasil durian terbanyak di Jawa Timur. Naik turunnya produksi durian diantaranya dipengaruhi oleh ketercukupan air dan kadar keasaman tanah di perkebunan durian. Rumah Durian Jember, merupakan mitra pengabdian yang bergerak dalam bidang pertanian dan penjualan durian premium dengan jumlah karyawan sebanyak 11 orang. Tujuan pengabdian ini adalah mengatasi permasalahan pengairan perkebunan mitra dengan cara penerapan pompa tenaga surya dan alat pemantau kualitas tanah berbasis IoT. Pengabdian ini juga bertujuan meningkatkan kemampuan mitra dalam pengoperasian dan perawatan peralatan melalui pelatihan. Dilakukan pula pelatihan SEO media sosial dan pembuatan website untuk peningkatan branding Rumah Durian Jember. Evaluasi pelaksanaan pengabdian dilakukan dengan cara pemberian kuisioner yang memuat sembilan pertanyaan. Hasil kuisioner evaluasi menunjukkan seluruh anggota mitra merasakan manfaat dan peningkatan kemampuan dari pemberian dan pelatihan pompa tenaga surya dan alat pemantau kualitas tanah berbasis IoT. Selain itu, 91,67% anggota mitra merasakan manfaat dan peningkatan kemampuan dari pelatihan SEO media sosial. Hasil evaluasi juga menunjukkan sebanyak 91,67% anggota mitra setuju untuk dilakukan pendampingan lanjutan.Abstract: Jember Regency is one of the largest durian-producing regions in East Java. The fluctuation in durian production is influenced, among other factors, by the adequacy of water supply and the soil acidity levels in durian plantations. Rumah Durian Jember is a community service partner engaged in agriculture and premium durian sales with 11 employees. This study aims to address the irrigation issues faced by the partner’s plantation by implementing, training on the operation, and providing maintenance training for solar-powered pump equipment and IoT-based soil quality monitoring tools. Additionally, social media SEO training and website development were conducted to improve Rumah Durian Jember's branding. The evaluation of the service implementation was carried out through a questionnaire containing nine questions. The results of the evaluation questionnaire showed that all members of the partner organization benefited from and improved their skills through the provision and training on solar-powered pumps and IoT-based soil quality monitoring devices. Moreover, 91,67% of the members benefited from the social media SEO training. The evaluation also revealed that 91,67% of the members agreed to continue receiving further assistance.
Pengaruh Penambahan Uap Etanol melalui Filter Udara terhadap Kinerja Mesin Diesel Menggunakan Bahan Bakar Premixed Dani, Dani Hari Tunggal Prasetiyo; Imam Sholahuddin; Haidzar Nurdiansyah; Hari Arbiantara Basuki; Dedi Dwilaksana; Linda Kurnia Supratiningsih
Jurnal Permadi : Perancangan, Manufaktur, Material dan Energi Vol 7 No 02 (2025): JURNAL PERMADI: PERANCANGAN, MANUFAKTUR, MATERIAL DAN ENERGI
Publisher : Universitas Nusa Putra

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52005/permadi.v7i02.191

Abstract

The increasing need for energy and dwindling natural reserves encourage the search for alternative energy sources. One alternative energy source is biodiesel. Biodiesel can be produced from used cooking oil through the esterification and transesterification processes. However, biodiesel sourced from plant materials has disadvantages, one of which is its low calorific value. Most studies discuss the addition of chemical additives to increase the calorific value of biodiesel. However, the addition of ethanol vapor as an air additive to increase the calorific value of biodiesel is rarely discussed. This study was conducted experimentally, the study examined the effect of adding ethanol vapor to a diesel engine through an air filter. The diesel fuel used was dexlite type diesel fuel added with biodiesel from used cooking oil as much as 10% to 30%. Testing used additional ethanol vapor channeled through an air filter with a heating temperature of 90oC to 100oC. The results of the study were in the form of crankshaft rotation, effective power, and fuel consumption. The results showed that fuel with the addition of ethanol vapor produced the highest crankshaft rotation, effective power, and fuel consumption when compared to without the addition of ethanol vapor in all variations of the given fuel composition. The highest value of crankshaft rotation, effective power is in the B0 composition with values ​​of 32.53 rev/s and 2.74 kW, respectively. While the lowest fuel consumption is in the B70 composition with the addition of ethanol vapor of 105.7 seconds.