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Numerical Analysis of Mass Flow Rate Effect for 18650 Lithium-ion Battery Modules Thermal Management with Liquid Cooling System Rainer Samuel Fourlando; James Julian; Fitri Wahyuni; Riki Hendra Purba; Fathin Muhammad Madhudhu; Elvi Armadani
Angkasa: Jurnal Ilmiah Bidang Teknologi Vol 18, No 1 (2026): Februari
Publisher : Institut Teknologi Dirgantara Adisutjipto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.28989/angkasa.v18i1.3503

Abstract

Effective thermal management is critical for the safety and performance of lithium-ion batteries. This study numerically investigates a liquid cooling system with a mini-channel cold plate, focusing on how different coolant ṁ affect the thermal performance of an 18650 cylindrical lithium-ion battery module. Simulations were conducted using three mass flow rate (ṁ) 0.0001, 0.0003, and 0.0005 kg/s to evaluate their impact on maximum temperature (Tmax) and temperature difference (ΔT). Results show that increasing the ṁ significantly lowers the battery's maximum temperature. besides, increasing the ṁ will cause a higher pressure drop. All configurations successfully maintained excellent temperature uniformity, keeping the temperature difference well below the critical 5°C threshold. Therefore, this study confirms the system's effectiveness and highlights the necessity of optimizing (ṁ) based on the trade-off between thermal efficieny and pressure drop for designing reliable battery thermal management systems.
The effect of curvature ratio towards the fluid flow characteristics in bend pipe based on numerical methods James Julian; Fitri Wahyuni; Waridho Iskandar; Rifqi Ramadhani
TURBO [Tulisan Riset Berbasis Online] Vol 12 No 1 (2023): TURBO: Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v12i1.2564

Abstract

Internal flows in pipes are studied in greater depth and comprehensiveness in research. The computation done by using RANS equation. In particular, this study uses two equations turbulence model which is k-ε turbulence model. Mesh with 2×106 element is used because it is a mesh with lowest error. The research focuses on the effect of the curvature ratio (Rc) at the bend on changes in fluid flow characteristics. The Rc variations chosen in this study were 0.01, 0.02, and 0.03. The pipe diameter is 0.01 m, resulting in Rc/D=1, Rc/D=2, and Rc/D=3. At Rc/D=1, the maximum fluid flow velocity is in an area closer to the inner core than the outer core. The fluid velocity distribution is also more even if Rc/D=1 is enlarged. The fluid flow separation appears in the pipe with Rc/D=1, but the fluid flow separation in Rc/D=2 and Rc/D=3 is not visible. The separation is at α=75.96º, while the reattachment location is at x/D=0.014.
Effect of Anadara Granosa Shell Volume Fraction on Erosive Wear and Hardness Behaviour of Al 6061 Metal Matrix Composites Riki Hendra Purba; Aldi Raditya Adriansyah; James Julian; Fitri Wahyuni; Elvi Armadani; Fathin Muhammad Mahdhudhu
R.E.M. (Rekayasa Energi Manufaktur) Jurnal Vol 11 No 1 (2026): June
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/r.e.m.v11i1.1795

Abstract

Despite the favorable mechanical properties of Anadara Granosa Shell (AGS), particularly hardness, its influence on the wear resistance of Metal Matrix Composites (MMCs) remains insufficiently explored. Therefore, this study aims to investigate the potential of AGS waste as an eco-friendly reinforcement for Al6061 alloy. Composites were fabricated with 0 wt%, 5 wt%, 10 wt%, and 15 wt% AGS addition. Wear behavior of each specimen was evaluated using sandblast with SiO2 as the erodent particles. The investigation also involved the microstructure and wear mechanism observation using optical microscope and Scanning Electron Microscopy (SEM). In addition, the hardness of each material measurement using Vickers hardness test was included to obtain a comprehensive insight. The results shows that the AGS reinforcement was evenly distributed within the matrix, though a minor presence of voids was observed. The hardness of specimens exhibited a consistent increase proportional to the AGS content. Interestingly, the erosion rate showed no significant difference between the 0 wt% and 5 wt% AGS additions, but drastically increased with 10 wt% and 15 wt% reinforcement. This suggests that hardness is not the primary factor governing the erosion behavior in these composites. Analysis of the worn surfaces revealed a prevalent wear mechanism: reinforcement particle peel-out, which became more severe at 10 wt% and 15 wt% AGS concentrations. Conversely, the unreinforced (0 wt%) Al 6061 alloy displayed ripple formation, indicating a plastic deformation mechanism typical of a ductile material. Therefore, this study highlights the critical importance of considering the wear mechanism, specifically the susceptibility to particle pull-out, when evaluating the erosive wear behavior of Al6061 MMCs reinforced with Anadara Granosa Shell waste.
Performance Evaluation of Liquid Cooling Systems in 18650 Batteries: A Case Study of Mass Flow Rate Variations in Mini-Channel Cold Plates Rainer Samuel Fourlando; James Julian; Anggie Wijaya Topan; Riki Hendra Purba; Fathin Muhammad Madhudhu; Elvi Wijaya Armadani; Fitri Wahyuni
JTERA (Jurnal Teknologi Rekayasa) Vol 10 No 2: December 2025
Publisher : Politeknik Sukabumi

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Pengelolaan energi termal yang esensial sangat penting bagi performa optimal, keamanan, dan umur pakai baterai lithium-ion (Li-ion), yang menghasilkan panas cukup besar selama operasi. Suhu berlebih dapat menyebabkan degradasi kapasitas dan thermal runaway. Studi ini secara numerik menyelidiki kinerja termal dari sistem pendingin cair yang menggunakan mini-channel cold plate untuk sebuah modul yang terdiri dari delapan baterai Li-ion tipe 18650. Tujuan utama penelitian ini adalah mengevaluasi pengaruh variasi laju alir massa pendingin (air) terhadap temperatur maksimum baterai (TMAX) dan keseragaman temperatur (ΔT). Model computational fluid dynamics (CFD) yang telah divalidasi dengan data eksperimen digunakan dalam analisis ini. Tiga variasi laju alir massa disimulasikan, yaitu 0,0005 kg/s, 0,0015 kg/s, dan 0,0025 kg/s. Hasilnya menunjukkan bahwa sistem yang diusulkan memiliki efisiensi tinggi, mampu menjaga TMAX baterai di bawah 26,5 °C pada semua konfigurasi, dengan penurunan lebih dari 49% dibandingkan kondisi tanpa pendinginan, di mana suhu mencapai 52 °C. Laju alir massa tertinggi (0,0025 kg/s) memberikan kinerja terbaik, dengan TMAX terendah sebesar 25,83 °C serta rata-rata penurunan temperatur tertinggi sebesar 50,5%. Selain itu, konfigurasi ini juga memberikan keseragaman termal yang lebih baik dan berhasil menjaga perbedaan temperatur internal setiap sel tetap di bawah ambang kritis 5 °C. Temperatur maksimum yang dicapai dengan sistem pendingin cair ini menunjukkan bahwa sistem tidak hanya mampu mencegah thermal runaway tetapi juga berkontribusi dalam memperpanjang siklus hidup dan daya tahan baterai. Sistem pendingin ini membantu meminimalkan mekanisme degradasi termal yang umumnya mempercepat penuaan baterai.
The Effect of The Bio-Inspired Airfoil NACA 4415 at High Reynolds Number Saphira Anggraita Siswanto; James Julian; Fitri Wahyuni; Riki Hendra Purba; Fathin Muhammad Madhudhu; Elvi Armadani
JTERA (Jurnal Teknologi Rekayasa) Vol 10 No 2: December 2025
Publisher : Politeknik Sukabumi

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

The topic of airfoil modification and its impact on aerodynamic performance is a highly debated issue in aerospace engineering circles. This study examines the effect of the NACA 4415 bio-inspired nose airfoil on its aerodynamic performance by adding spinner dolphin and roughtoothed dolphin geometries to the leading edge using the Computational Fluid Dynamics (CFD) method at a Reynolds number of Re = 106. Simulations were conducted to analyze changes in the lift coefficient (Cl), drag coefficient (Cd), and moment coefficient (Cm), which serve as indicators of aerodynamic performance and stability. The results show that the baseline NACA 4415 airfoil produces the highest lift and the lowest drag overall, making it suitable for applications requiring maximum lift and minimum drag. Spinner dolphins has a smaller percentage increase in Cd, at 41.933%, compared to the baseline. In contrast, roughtoothed dolphins with an average percentage of 56.004% compared to the baseline exhibit a higher percentage increase in Cd. Conversely, in the Cl data, the percentage decreased in   dolphins has a larger average, namely -14.607%, compared to the baseline, whereas the spinner dolphin type only has an average of -8.713%. In the Cm data, the Roughtoothed Dolphin and Spinner Dolphin have higher and more stable Cm than NACA 4415. This study confirms that bio-inspired modifications can significantly impact aerodynamic performance, depending on operating conditions.
Pengaruh slot kumparan pada kinerja permanent magnet synchronous motor dengan metode komputasi Ferdyanto; Idris Marbawi; James Julian; Fitri Wahyuni
TEKNOSAINS : Jurnal Sains, Teknologi dan Informatika Vol 10 No 1 (2023): TEKNOSAINS: Jurnal Sains, Teknologi dan Informatika
Publisher : LPPMPK- Universitas Muhammadiyah Cileungsi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37373/tekno.v10i1.323

Abstract

Kesadaran mengenai isu-isu energi dan lingkungan, industri otomotif mulai mengembangkan kendaraan listrik. Banyak negara dan produsen mobil besar telah banyak berinvestasi dalam penelitian kendaraan listrik. Di industri ada persyaratan dinamika torsi maksimum dan respon torsi kondisi tunak yang lebih baik. Ada gelombang yang lebih rendah pada fluks magnet motor dan torsi yang dihasilkan. Permanent magnet synchornous motor (PMSM) menjadi salah satu pilihan yang tepat. PMSM menggunakan rare-earth magnets yang telah diterapkan sebagai traction motor untuk kendaraan listrik karena memiliki efisiensi yang tinggi dan kepadatan daya. Penelitian ini dilakukan untuk mengetahui tingkat efisiensi yang disajikan dari berbagai jenis motor sinkron dengan spesifikasi motor yang berbeda dari slot type of coil untuk mengetahui motor sinkron mana yang lebih efisien. Sehingga penelitian ini dapat membantu para pengguna motor sinkron dalam menentukan rancangan motor sinkron yang sesuai dengan kebutuhan. Penelitian berjalan dengan menggunakan proses komputasi pada software Ansys Electronic 2018. Seluruh proses komputasi yang dilakukan menggunakan metode Finite Element Analysis (FEA) untuk menyelesaikan permasalahan medan magnet dan medan listrik secara sederhana. Tipe motor dengan kode C1 memiliki nilai efisiensi tertinggi sebesar 95,251% berdasarkan rasio dari input power dan output power dengan spesifikasi besarnya nilai kuat medan magnet sebesar 0,93409 Tesla dan laju kuat arus persatuan panjang sebesar 5,3208 Ampere per meter, serta motor ini mendapatkan nilai efisiensi yang optimal pada kecepatan konstan motor sebesar 13300 rpm dan pada 75 derajat sudut putar rotor saat bekerja.
Investigation of the Influence of Plate Thickness on Orifice Flow Using the Computational Fluid Dynamics Method Mokhammad Bahtiar Rivai; James Julian; Fitri Wahyuni; Riki Hendra Purba
TURBO [Tulisan Riset Berbasis Online] Vol 14 No 2 (2025): TURBO: Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v14i2.4286

Abstract

Piping systems provide effective fluid distribution and are crucial to industrial operations. Despite their effectiveness, flow control devices like orifice plates can result in significant pressure drop that can lower system efficiency and wear out the system’s mechanical components. This study aims to optimize orifice plate design by examining the effect of plate thickness on flow characteristics using Computational Fluid Dynamics (CFD). Simulations were conducted on orifice plates with thicknesses ranging from 1.5T to 3.0T under Reynolds numbers from 10⁴ to 10⁶. Results show that increasing the thickness reduces pressure loss, with the 3T configuration achieving a 1.35% reduction compared to the baseline. Improvements are linked to a higher discharge coefficient (Cd), shorter flow reattachment distance (Xr), smaller recirculation zones, and reduced velocity through the orifice throat. These findings suggest that geometric modifications can enhance flow performance and reduce the risk of mechanical damage in piping systems.
THE EFFECT OF OFFSET RATIO ON OFFSET JET FLOW STRUCTURE Rifqi Ramadhani; James Julian; Fitri Wahyuni; Riki Hendra Purba; Fathin Muhammad Madhudhu; Elvi Armadani
TURBO [Tulisan Riset Berbasis Online] Vol 14 No 2 (2025): TURBO: Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v14i2.4538

Abstract

Jet flow is a crucial fluid dynamic phenomenon that has been extensively studied. It is essential for various industrial applications, including surface cleaning, flow control, and cooling electronic components.  Offset jet is an innovation in jet flow configuration that offers advantages in flow pattern control by expanding the impingement area and regulating surface pressure distribution. This study employed a Computational Fluid Dynamics (CFD) approach to investigate the influence of variations in the offset jet ratio on the aerodynamic characteristics of the flow, specifically the impingement zone area, pressure coefficient distribution, and skin friction coefficient. The standard k-ε turbulence model, utilizing a structured mesh and a Reynolds number of 10,000, was employed in this research. The number of mesh elements used was a fine mesh of 200,000 with an error percentage of 0.09436%. The results of the study show that an offset ratio of 3 produces the highest cf value of 0.0047 and a stable Cp distribution of 0.218, while also providing the best impingement zone area. These findings indicate that OR 3 is the most optimal configuration in terms of aerodynamics for precision system applications, with a focus on flow pattern control and wide impingement zone coverage.
Investigation of Bluff Body Shape Variation on Enhancing Heat Transfer Performance of Backward-Facing Step Flow Fitri Wahyuni; Rizki Aldi Anggara; James Julian; Riki Hendra Purba; Fathin Muhammad Mahdhudhu; Elvi Armadani; Nely Toding Bunga
Jurnal ASIIMETRIK Jurnal Ilmiah Rekayasa & Inovasi Volume 8 Number 2 (2026)
Publisher : Fakultas Teknik Universitas Pancasila

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35814/asiimetrik.v8i2.10260

Abstract

The control of flow separation phenomenon is a challenge that has attracted much attention from researchers in the context of heat and mass transfer. This phenomenon negatively affects heat transfer performance in thermal management applications. Flow control devices play a crucial role in minimizing the effects of flow separation. One of the fundamental geometries that supports understanding in flow separation control is the backward-facing step. Therefore, this study aims to investigate the utilization of bluff body shape variations, including cube, cylinder, and diamond shapes, as passive flow control devices on heat transfer performance in backward-facing step flow. The present study used a Computational Fluid Dynamics solver, followed by a variation of the Reynolds number, 50 ≤ Re ≤ 400. Computational results show that the bluff body significantly reduces the primary recirculation zone and compresses the thermal boundary layer, strengthening the temperature gradient and improving the heat transfer rate. The cube variation demonstrates the optimal thermal performance, exhibiting an augmentation in the average Nusselt number of up to 28.15% at Re = 400, resulting the highest overall Performance Evaluation Criterion.
Co-Authors Achmad Zuchriadi Ade Fikri Fauzi Adi Winarta, Adi Akmal, Reza Najmi Aldi Anggara, Rizki Aldi Raditya Adriansyah Anggara, Rizki Aldi Anggie Topan Wijaya Anggie Wijaya Topan Annastya Bagas Dewantara Anton Dwi Prabowo Anton Prabowo Armadani, Elvi Wijaya Armansyah Armansyah Armansyah Armansyah Armansyah Bagas Dewantara, Annastya Billad, Rayhan Fariansyah Bima Rakha Adhitama Budiarso Budiarso, Budiarso Bunga, Nely Toding Christian Jovie Yudhananta Demo Putra Demo Putra Desta Sandya Prasvita Deva Ihsan Khoirunas Dewantara, Annastya Bagas Dwi Yulia Handayani Elvi Armadani Elvi Wijaya Armadani Faiz Daffa Ulhaq Farha, Auditya Fathin Madhudhu Fathin Muhammad Madhudhu Fathin Muhammad Mahdhudhu Fauzi, Ade Fikri Ferdyanto Ferdyanto, Ferdyanto Firdaus, Talitha Fatiha Fitri Wahyuni Fitri Wahyuni Fitri Wahyuni Fitri Wahyuni Fourlando, Rainer Samuel Gunasti, Nabilah Dwi Hadinata, Tri Harinaldi . I Wayan Marlon Managi Idris Marbawi Iskandar, Waridho Junaedi, Thomas Juri Saedon Kasih Prihantoro Lomo Mula Tua Lumbantoruan, Regina Natalindah Madhudhu, Fathin Muhammad Marbawi, Idris Miftahul Jannah Mirza Fauzan Lukiano Mokhammad Bahtiar Rivai Mufti Ahmad Fadilah Nandy Setiadi Djaya Putra Naufal, Ridwan Daris Nisa, Rasya Aulia Nathania Oktavia, Nana Triana Parker Stefan, Parker Patrick, Juan Prabowo, Anton Dwi Prakoso, Lukman Yudho Prasetyo, Eko Andi Putty Fauthyda Zahra Hapidzha Putty Hapidzha Raffi Indrajati Rainer Samuel Fourlando Ramadhani, Rifqi Rasya Aulia Nathania Nisa Raysa Nisa Reda Rizal Regina Lumbantoruan Rena Sari Revan Difitro, Revan Reza Najmi Akmal Ridwan Daris Naufal Ridwan Daris Naufal Rifqi Ramadhani Rifqi Ramadhani Riki Hendra Purba Riki Purba Rivai, Mokhammad Bahtiar Rizki Aldi Anggara Rizki Aldi Anggara Rizki Anggara Rudy Sutanto Saphira Anggraita Siswanto Satria, Muhammad Fari Sedeq, Khalees Sekar Yuliana Siswanto, Saphira Anggraita Toding Bunga, Nely Topan, Anggie Wijaya Tri Hadinata Tua, Lomo Mula Tulus Hidayat Yusanto Ulfa Hanifah Nurhaliza Ulhaq, Faiz Daffa Waridho Iskandar Waridho Iskandar Zackharia Rialmi