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RIBBED SMOKE SHEET (RSS) PRODUCT QUALITY CONTROL USING STATISTICAL QUALITY CONTROL (SQC) AT PT. XYZ Nina Hairiyah; Imron Musthofa; Iis Sakhatun
Jurnal Agroindustri Vol 12, No 1 (2022)
Publisher : BPFP Faperta UNIB

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31186/j.agroindustri.12.1.21-28

Abstract

One of the industries that process latex and lumps into sheets with quality RSS 1, RSS 2, and cutting is PT. XYZ is located in Banjar Regency, South Kalimantan. In the production process, PT. XYZ produces more RSS 2 and cutting products compared to its main product, namely RSS 1. This is due to various factors that result in a decrease in product quality. The purpose of this study is to analyze the quality control of RSS by using statistical quality control (SQC). The tools used are check sheets, Pareto diagrams, P control charts, and cause and effect diagrams. Based on the research that has been done, it is found that a lot of data are outside the control limits of UCL and LCL, which are caused by the initial acceptance of raw materials and the smoking process that is not up to standard. Improvements that need to be made by PT. XYZ is by maintaining the cleanliness of raw materials and placing operators to research on the RSS processing process.
PENGARUH CAMPURAN BAHAN BAKAR PERTALITE DAN PERTAMAX TERHADAP NILAI TORSI, DAYA DAN EMISI GAS BUANG SEPEDA MOTOR 150CC: PENGARUH CAMPURAN BAHAN BAKAR PERTALITE DAN PERTAMAX hajar isworo; Kurnia Dwi Artika; Rusuminto Syahyuniar; Anggun Angkasa Bela Persada; Yulima Melsi Lingga; Imron Musthofa; Adhiela Noer Syaief; Rendy Bagus Kurniawan
ELEMEN : JURNAL TEKNIK MESIN Vol. 9 No. 2 (2022)
Publisher : POLITALA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34128/je.v9i2.202

Abstract

The problem that occurs today is that many fuel injection vehicles that use Pertamax are switching to Pertalite for economic reasons. This study aims to determine the difference between the use of pure fuel and a mixture of Pertamax and Pertalite fuels on the power, torque and exhaust emissions produced. This study uses the method of collecting data from pure fuel and combining fuel mixtures from 100% Pertamax, 100% Pertalite and 90% Pertamax 10% Pertalite, 80% Pertamax 20% Pertalite, 70% Pertamax 30% Pertalite The result, the highest torque is at Pertamax 100% 12.34 N.m and Max Power 14.15 Hp. The exhaust gas emission content of pure Pertamax is lower, namely CO 15.3%, HC 458 ppm, CO2 8.4%, and O2 5.95%.
ANALISIS PENYEBAB WHITE SPOT PADA SIR 20 DENGAN MENGGUNAKAN METODE SIX SIGMA DI PT. XYZ Nina Hairiyah; Imron Musthofa; Irda Handriyani
Jurnal Teknologi Pertanian Andalas Vol 27, No 1 (2023)
Publisher : Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/jtpa.27.1.26-33.2023

Abstract

Produk SIR 20 yang diproduksi oleh PT. XYZ sering mengalami cacat produk dan jenis cacat yang paling sering terjadi adalah cacat white spot. Tujuan penelitian ini adalah menganalisis penyebab white spot pada SIR 20 di PT. XYZ. Metode yang digunakan dalam penelitian ini adalah metode six sigma. Berdasarkan hasil analisis yang telah dilakukan, ditemukan penyebab cacat white spot terdiri dari beberapa faktor yakni faktor lingkungan, proses produksi, material, mesin dan peralatan, manusia dan lingkungan. Faktor utama cacat white spot adalah karena lingkungan seperti curah hujan yang tinggi. Hasil analisis penelitian menunjukkan bahwa jumlah cacat white spot di PT.XYZ berada di tingkat nilai sigma 2,48 yang berarti termasuk dalam rata-rata industri Indonesia dengan kemungkinan kerusakan sebesar 163889 untuk setiap satu juta produksi SIR 20. Nilai ini masih cukup tinggi sehingga diperlukan beberapa upaya untuk mengurangi terjadinya cacat white spot pada produk SIR 20 di PT. XYZ yaitu dengan lebih memperhatikan kondisi penanganan jika curah hujan tinggi, serta perlu adanya sistem terintegrasi pada proses pengolahan untuk mengetahui kualitas material (bahan baku) yang masuk, kondisi mesin dan peralatan, dan SOP untuk tenaga kerja (manusia).
PENGARUH VARIASI BUSI DAN BAHAN BAKAR TERHADAP PERFORMA MESIN KENDARAAN RODA DUA 135 CC Kurnia Dwi Artika; Imron Musthofa; Hajar Isworo; Rusuminto Syahyuniar; Rohmat Fahriansyah
ELEMEN : JURNAL TEKNIK MESIN Vol. 10 No. 1 (2023)
Publisher : POLITALA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34128/je.v10i1.222

Abstract

Spark plugs are the most important thing in the combustion system. Spark plugs in internal combustion using gasoline significantly affect vehicle performance. Likewise, fuel use must follow the compression ratio in the combustion chamber. The purpose of this study was to obtain the effect of differences in hot, cold, and medium spark plugs on engine performance and also the effect of fuel differences in supporting the performance of pertalite and pertamax two-wheeled vehicles in supporting the performance of 135 CC two-wheeled four-stroke vehicles in 2009. The result with hot spark plugs will maximizer-pm, increasing torque and power with pertalite fuel—the effectiveness of increasing power by 31%.
IDENTIFIKASI KERUSAKAN MESIN TWIN SCREW PENGOLAHAN KARET BASAH DENGAN METODE FAILURE MODE AND EFFECT ANALYSIS DI PT. WILSON LAUTAN KARET Imron Musthofa Imron; Titik Wijayati; Ilyas Sofana; Elandi
Jurnal Humaniora Teknologi Vol. 9 No. 1 (2023): Jurnal Humaniora Teknologi
Publisher : P3M Politeknik Negeri Tanah Laut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34128/jht.v9i1.126

Abstract

Wilson Lautan Karet is a rubber processing company in Banjarmasin that processes wet rubber into crumb rubber or Crum Rubber by producing semi-finished products namely SIR 20 and SIR 10. Products SIR 20 PT. Wilson Lautan Karet often experiences damage such as contamination and defects in the SIR product, which can be seen in the final part, sorting. Product damage is also caused by machines that are starting to get damaged and dirty so they need maintenance or maintenance (maintenance) on the machines used for production. In this study, the identification of damage to the wet rubber processing Twin Screw machine occurred at PT. Wilson Lautan Karet Banjarmasin and this identification uses the methodFailure Mode And Effect Analysis. The steps are to collect data from observations, interviews, documentation, and data in the form of reports on machine repairs and product results, identify problems with the methodFailure Mode and Effect Analysis (FMEA), and analysis using cause and effect diagrams (fishbone diagram). Based on the RPN critical value obtained, 3 critical risks are found in the Twin Screw engine components, namely the gear joint with a total RPN of 144, axle screw of 189, and bearing of 147. The value of the three risks is above the RPN critical value, namely of 131. It can be concluded that the following components are at risk with the highest RPN values, namely the gear joint, screw axle, and bearing. These three components pass the RPN critical value limit of 131.
PENGARUH PENGGUNAAN KATALIS PADA ELEKTROLISIS AIR GAMBUT DALAM MENGHASILKAN GAS HIDROGEN Artika, Kurnia Dwi; Musthofa, Imron; Isworo, Hajar; Persada, Anggun Angkasa Bela; Andhika, Muhammad Yusuf; Pamuji, Dian Ridlo
Jurnal Inovasi Teknologi Manufaktur, Energi dan Otomotif Vol. 2 No. 2 (2024): Jurnal Inovasi Teknologi Manufaktur, Energi, dan Otomotif
Publisher : Politeknik Negeri Banyuwangi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.57203/jinggo.v2i2.2024.130-137

Abstract

Electrolysis is a chemical process in which a substance is broken down into its components using an electric current. The application of electrolysis to peat water has the potential to produce hydrogen and oxygen gas and can change the nature of peat water to make it cleaner and more environmentally friendly. This research aims to determine the productivity of Hydrogen Gas regarding variations in the area of ​​origin of Peat Water with the addition of a baking soda catalyst, as well as to determine the pH of the electrolysis results. The results obtained are that the pH of the peat water will decrease to alkaline around pH 12, and hydrogen production will increase when compared to pure mineral water, where samples of peat water from area B produce around 75% faster than pure mineral water and around 45% faster. when compared to areas A, C, and D.
PENGARUH PENAMBAHAN STP COOLER PADA AIR NON COOLANT TERHADAP TEMPERATUR MESIN Sukri; Syamsuddin, Usman; Merpatih; Musthofa, Imron; Kasmawati
ELEMEN : JURNAL TEKNIK MESIN Vol. 11 No. 1 (2024)
Publisher : POLITALA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34128/je.v11i1.271

Abstract

In general, the engine when running must be in a stable condition. So it is necessary to keep the engine temperature cool during operation, this is very important so that performance is maintained and power is not sluggish. One way is to use a cooler, adding STP Cooler to non-coolant water will certainly reduce engine temperature. The purpose of this study was to determine the effect of using STP Cooler on engine temperature when using plain water and a mixture of plain water and STP Cooler. The method used in this study was to test at 3 variations of engine speed, namely 1000 rpm, 1500 rpm and 2000 rpm. The results obtained show that the average temperature of the engine when using plain water at 1000 rpm engine speed is 65 oC, at 1500 rpm engine speed the temperature is 70 oC, and at 1500 rpm engine speed the temperature is 78.3 oC, while the average temperature when using a mixture plain water with STP Cooler at 1000 rpm rotation the temperature is 70.6 oC, , at 1500 rpm rotation the temperature is 75.3 oC, and at 2000 rpm rotation the temperature is 81 oC, . From the test results it can be concluded that when using ordinary water the average temperature is still lower than when using a mixture of ordinary water and STP Cooler.
RANCANG BANGUN TURBIN ANGIN SAVONIUS MENGGUNAKAN VARIASI SILINDER PENGGANGGU Syahyuniar, Rusuminto; Putra, Muhammad Rezky Fitri; Musthofa, Imron; Artika, Kurnia Dwi; Iranto, Roma
ELEMEN : JURNAL TEKNIK MESIN Vol. 11 No. 1 (2024)
Publisher : POLITALA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34128/je.v11i1.280

Abstract

Turbin angin Savonius sebagai alternatif sumber energi terbarukan. Turbin angin Savonius dirancang dengan prinsip kerja yang sederhana, efektif dalam menghasilkan energi listrik pada kecepatan angin rendah, dan mudah dalam perawatan. Tujuan dari penelitian ini adalah untuk merancang dan membuat turbin angin Savonius dengan memiliki efisiensi yang tinggi. Metode yang digunakan adalah metode ekperimental, pengumpulan data, perancangan turbin, pembuatan prototipe, dan pengujian. Pengujian dilakukan dengan mengukur putaran turbin dan menghitung rpm yang dihasilkan pada berbagai kecepatan angin dengan silinder pengganggu dan tanpa silinder pengganggu. Hasil penelitian menunjukkan bahwa desain turbin angin Savonius menggunakan material alumunium 6061 dengan jumlah 2 blade, tinggi blade 500 mm, diameter 722 mm. Pada kecepatan angin rendah 3 – 5 m/s blade dapat berputar untuk menggerakkan generator dan menghasilkan energi listrik, menggunakan power inverter dapat menghasilkan listrik 220 volt. Pengujian tanpa hambatan menghasilkan posisi ideal adalah jarak 0,5 meter dengan kecepatan angin sebesar 4,5 m/s menghasilkan 91 putaran permenit dan 93,7 rpm. Pengujian pengaruh variasi silinder pengganggu menghasilkan jarak ideal posisi silinder pengganggu adalah 20 cm, pengaruh silinder 4 dengan ukuran diameter 85 mm menghasilkan 73 putaran permenit, 91,2 rpm dan pengujian dengan beban generator menghasilkan kecepatan angin ideal dengan kecepatan angin 4,5 m/s dan jarak 0,5 meter menghasilkan 64 putaran permenit, 86,5 rpm dan 9,1 volt .Simulasi blade displance atau perubahan bentuk pada saat terkena angin menghasilkan nilai maksimal 0,07548 mm dan simulasi blade mises stress atau beban titik tumpu dengan nilai maksimal 3,561 MPa. Dari simulasi fluid dengan kecepatan angin 4 m/s dengan streamline 3,8 s/d 5,8 m/s.
Torque (Performance) Analysis, Exhaust Gas Emissions and Exhaust Flow Modeling Variation of Catalytic Converter Filter Number Isworo, Hajar; Kurnia Dwi Artika; Muhammad Khalil; Imron Mustofa
Logic : Jurnal Rancang Bangun dan Teknologi Vol. 24 No. 3 (2024): November
Publisher : Unit Publikasi Ilmiah, P3M, Politeknik Negeri Bali

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31940/logic.v24i3.101-109

Abstract

In a combustion engine, to generate torque, a combustion and compression process is required. Apart from obtaining mechanical energy, the combustion results also produce exhaust emissions, which can result in a polluted environment. This research aims to determine the influence of torque and exhaust gas emission modeling by using variations in the number of filters using simulation software. This research is descriptive and quantitative research with an experimental method. This research uses a Dyno test tool and a Gas Analyzer from this research to find out data from the exhaust that has been varied. The addition of a filter reduces the torque value by 1.7%. The presence of a filter on the catalytic converter has been proven to reduce levels of exhaust emissions that are harmful to the environment (CO, HC). Of the variations in the number of catalytic converters, filter number 2 is the best, producing 9.71 hp with CO emission levels of 1.7% and HC 553 PPM.
REDESAIN BRAKE COOLING DUCT PADA REM CAKRAM DEPAN SEPEDA MOTOR; ANALISIS PERUBAHAN TEMPERATUR DENGAN METODE COMPUTATIONAL FLUID DYNAMICS (CFD) Ilyas Sofana; Mochammad Choirul Anam; Imron Musthofa
Rekayasa Sistem Energi dan Manufaktur (ReSEM) Vol 2 No 1 (2024): Journal Rekayasa Sistem Energi dan Manufaktur
Publisher : Universitas Muhammadiyah Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Brake Cooling Duct is a useful technology to drain air from the front so that the brake caliper & brake disc do not overheat. Another benefit is to keep the engine temperature normal because the it always gets fresh air. This study adds an air duct design or brake cooling duct to cool the brake disc using ANSYS CFD simulation with speeds of 48 Km/h and 98 Km/h to get the temperature of the brake disc when braking without cooling duct and using brake cooling duct, the difference in heat flux value after adding air duct/brake cooling duct, the process of temperature changes that occur when the air flow from the brake cooling duct touches the surface of the brake disc with speeds of 48 Km/h and 96 Km/h. The results obtained brake disc temperature when braking without cooling duct with a maximum temperature value of 137.74 ºC and using brake cooling duct with air inlet speed of 48 Km/h is a maximum of 74.73ºc and 98 Km/h is 73.42 ºc. There is a difference in heat flux value after adding an air duct / brake cooling duct of 33116 W/m2 with a speed of 48 Km/h and 33746 W/m2 with a speed of 96 Km/h. The temperature change that occurs when the air flow from the brake cooling duct touches the surface of the brake disc with a speed of 48 Km/h is 58.97º C, for a speed of 96 Km/h is 60.26º C. Keywords : Brake cooling duct , CFD, heat transfer, simulatioan temperature disk brake