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All Journal Jurnal Ilmiah Dinamika Teknik TEKMAPRO Journal of Industrial Engineering and Management SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin JAM : Jurnal Aplikasi Manajemen E-Dimas: Jurnal Pengabdian kepada Masyarakat Briliant: Jurnal Riset dan Konseptual Journal of Industrial Engineering Management Jurnal Ilmiah Universitas Batanghari Jambi Journal of Research and Technology EKONOMIS : Journal of Economics and Business JUSIM (Jurnal Sistem Informasi Musirawas) International Journal of Economics Development Research (IJEDR) Logistik International Journal of Industrial Optimization (IJIO) Budapest International Research and Critics Institute-Journal (BIRCI-Journal): Humanities and Social Sciences Nusantara Science and Technology Proceedings Journal of Industrial Engineering and Operation Management (JIEOM) International Journal of Eco-Innovation in Science and Engineering (IJEISE) Juminten : Jurnal Manajemen Industri dan Teknologi Journal La Multiapp Indonesian Journal of Innovation Studies Jurnal Pengbdian Teknik Mesin Jurnal Teknik Mesin, Industri, Elektro dan Informatika Jurnal Pendidikan Indonesia (Japendi) Electronic Journal of Education, Social Economics and Technology J-ENSITEC (Journal of Engineering and Sustainable Technology) Jurnal Ilmiah Dan Karya Mahasiswa Scientica: Jurnal Ilmiah Sains dan Teknologi Jurnal Sains Student Research IIJSE Jurnal Penelitian Teknologi Informasi dan Sains Journal Serambi Engineering (JSE) Konstruksi: Publikasi Ilmu Teknik, Perencanaan Tata Ruang dan Teknik Sipil Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika International Journal of Mechanical, Electrical and Civil Engineering Global Leadership Organizational Research in Management Advance Sustainable Science, Engineering and Technology (ASSET) Academia Open Analit: Analytical And Environmental Chemistry ITEJ (Information Technology Engineering Journals)
Rusindiyanto
Universitas Pembangunan Nasional Veteran Jawa Timur
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Journal : academia open

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Preventive Maintenance Planning Using Age Replacement Method for Head Router Machines: Perencanaan Pemeliharaan Preventif Menggunakan Metode Penggantian Berdasarkan Usia untuk Mesin Router Kepala Eka Anestya Octavia; Rusindiyanto Rusindiyanto
Academia Open Vol. 10 No. 2 (2025): December
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/acopen.10.2025.12012

Abstract

General Background: In the current industrial era, uninterrupted machine performance is crucial to minimize production losses. Specific Background: At PT BMN Pasuruan, the Head Router machine frequently experiences unplanned downtime, particularly in its bearing and spindle components. Knowledge Gap: While corrective maintenance has been applied, there is limited research on systematic preventive maintenance planning for these components using quantitative reliability models. Aims: This study applies the Age Replacement method to determine optimal replacement times and inspection intervals for the bearing and spindle, with the goal of reducing unplanned downtime. Results: Findings reveal that the optimal replacement time is 59,240 minutes for the bearing and 70,740 minutes for the spindle, with recommended inspection intervals of 340 hours (15 days) and 280 hours (12 days), respectively. Implementation of this strategy reduces downtime by 78.57% for the bearing and 77.69% for the spindle. Novelty: The research demonstrates the practical application of Age Replacement in a real industrial setting, offering measurable improvements in operational efficiency. Implications: Beyond solving PT BMN Pasuruan’s specific challenges, the study provides a transferable model for other manufacturing industries dependent on precision equipment. Highlights: Optimized replacement times minimize unexpected machine failures. Inspection intervals significantly reduce downtime. Age Replacement method improves industrial efficiency. Keywords: Preventive Maintenance, Age Replacement, Downtime Reduction, Spindle, Bearing
Co-Authors Ade Nova Rahmadhani Adelencia, Vallent Arfi Aditya Fahmi Nurwicaksono Aditya Yusuf Indrastana Akhmad I. Fajar Alfin, Muhammad Alfitri Dilla Anggraeni Alfitri Dilla Anggraeni Andyas Mukti Pradanarka Aprizal, Irene Rizda Septiani Arga Bima Dwi Putra Arief Sulistyo Wibowo Aryaduta, Galang Aryani, Enny Athalarvin Nabilfathin Arvin Aura Diva Shafa Dharma Azhar Muhammad Nurdin Azhar Muhammad Nurdin Azizy, Annisa Rahmi Baiq Azka Lazuardina Catur A. Pamungkas D, Muhammad Yafi Deni Deni Dhifa Farah Dicya, Bintara Putra Dira Ernawati Eka Anestya Octavia Endang Pudji W Erlangga E. Taruna Erlina Purnamawati Erlina Purnamawaty Fadilla Umeida Putri Fahmi Ali Fahmi Ali Fais Pramudya Mulya Fais Pramudya Mulya Farah, Dhifa Faris Yasin Rochmatullah Firda Amalia Putri Friska Aryanti Gufron, Achmad Habibie Satria Hafid Syaifullah Hassan Rahmatillah Hatta Makarim Hayati, Kinanti Resmi Iffad Rakhmanhuda Ifwarisan Defri Ignadia Zain Balqis Imam Ramadhani Intan Normania Irene Rizda Septiani Aprizal Iriani Irma Dani Br Sinulingga Isna Nugraha Jeremiah Batista Hutagaol Joumil Aidil Saifuddin Khomsus SF Lazuardina, Baiq Azka M Fayshal Ferdiansyah M. Frizky Feri Setiawan Maulana Malik Agungdiningrat Mega Cattleya Prameswari Annissaa Islami Mega Nanda A.W Moch. Annas Hidayatulloh Moch. Febri Sugianto Moh. Miladun Hakimin Alim Mohammad Shodiq Wahyu Riamto Muhammad Alfin Muhammad Ibnu Ma'nail Muhammad Yafi D Muhammad Zaky Mubarok Musyaffa, Akmal Fikri Faaiz Najmuddin Syah, Mochammad Dhia Nike Illiyine Pangestuti Nike Illiyine Pangestuti Noval Dwi Aryadipura Noval Dwi Aryadipura Nugraha, Isna NUR RAHMAWATI Nur Rahmawati Priyatna Septedi Inrianto purba, Willy Putri, Firda Amalia Qurratul Aini Raden Bramantia Rukmana Radifan Dimasyqi Radifan Dimasyqi Rafida, Halimas Nafi Rahmatillah, Hassan Rama Adi Rama Adi Ramadhani, Imam Rega Fahmi Rivaldy Rega Fahmi Rivaldy Renny Agustini S Revica Tauriza Alfiane Riyadi, Attila Daffa Rizqi Novita Sari Rochmatullah, Faris Yasin Romadoni, M Ilham Sabrina Salma Nabila Sarah Aliyah Sabhirah Shafira Sausan Ferinanda sholeha, fitriatus Sitanggang, Antonius Nathanael Sugianto, Moch. Febri Sunardi Sunardi Syafira Ramadhany Novitasari Tino Aprilyanto Tranggono Tranggono Tranggono Tranggono Tranggono Trinisa, Lerinda Ubaidillah Ubaidillah Ubaidillah Vensa Aldian Alfano Vensa Aldian Alfano Willy Purba Winursito, Yekti Condro Yekti Condro Winursito Yosep Salfaridus Nong Sandro Yus Ardianto ZAHRA, SALSABILA AULIA Zamroni Makruf Zamroni Makruf