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Contact Name
Amanda Rosalina
Contact Email
amandarosalina@ppns.ac.id
Phone
+6285745937955
Journal Mail Official
amandarosalina@ppns.ac.id
Editorial Address
Jl. Teknik Kimia, Kampus ITS Sukolilo - Surabaya
Location
Kota surabaya,
Jawa timur
INDONESIA
PROCEEDINGS CONFERENCE ON DESIGN AND MANUFACTURE AND ITS APPLICATION
ISSN : -     EISSN : 26548631     DOI : https://doi.org/10.33863/cdma.v8i1.2898
The aim of the Conference on Design Manufacture Engineering and Its Application (CDMA) is to provide a scientific platform for researchers, academics, and professionals to share and disseminate original research, innovative ideas, and practical developments in the fields of design engineering, manufacturing technology, and their multidisciplinary applications. CDMA welcomes the submission of theoretical and empirical papers that aim to advance knowledge, challenge conventional practices, and offer new insights into areas such as product design, manufacturing systems, industrial automation, materials engineering, and related domains. Submissions may employ various methodological approaches, including experimental research, modeling and simulation, qualitative studies, and data-driven analysis.
Articles 306 Documents
RANCANG BANGUN MESIN SANDER 3IN1 (DISC, BELT, SPINDLE) Romy Miftach Abdillah; Fais Hamzah; Tri Andi Setiawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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Abstract

The development of the metal industry cannot be separated from the utilization of supporting tools. The function of the supporting tools is to support processing time and improve product quality. In the process of making casting products, there is pattern making, namely the stages of making a replica of the product to be produced. Currently, the pattern-making process is still done manually and using conventional tools. It can take a lot of time and often the result of the pattern doesn't meet tolerance requirements. Constantly changing pattern geometry requires several sander machines to support the process, such as a disc sander to form a flat surface geometry, a spindle sander to form aradius surface geometry, and a belt sander to form the surface of objects that have a large surface area. Therefore, a combination sander machine is needed. This study uses the Ulrich method. The stages in the Ulrich method are identification of needs, determining the design concept based on the company's needs, determining the selected design, then doing the manufacturing process and testing the tool. Based on the design, design concept number 2 was chosen to actualize a product. In testing this machine is able to carry out the process of sanding pieces of wood for the bearing housing pump pattern for 38 minutes 44 seconds with a total budget of Rp. 5,454,000,-.
Rancang Bangun Jig dan Fixture Produk Oval Handle untuk Proses Milling dengan Sistem Plug and Play Rafly Bagus Falqi; Bayu Wiro Karuniawan; Fais Hamzah
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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Abstract

The manufacturing industry is an industry where the machining process is done by hand or controlled with the help of machines that can run automatically and with manual supervision. Along with the development of industrial technology, the process of making the same product in large quantities and with precision becomes a requirement in the manufacturing industry. Jigs and fixtures appear as a problem solution for these conditions, but other problems arise from the use of jigs and fixtures. Tool changes and loading and unloading times cannot be utilized properly which can have a long-lasting adverse effect on manufacturing industry companies. There is a solution that helps to fix this problem, namely by updating the jig and fixture design using the Ulrich method, three jig designs and oval handle fixtures will be made using a plug and play system. Calculation of the cutting force received by the workpiece against the vise grip force to ensure the jig and fixture can hold the oval handle well. The results of the jig and fixture design research using the Ulrich method will be selected based on the highest value and safe cutting force calculations.
Rancang Bangun Alat Pemindah Drum Dengan Sistem Sudut Putar Sebagai Penuang Mega Haryo Orlando; Tri Andi Setiawan; Fipka Bisono
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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Abstract

Oil is very important in the manufacturing process, especially in the machining process, where the work process can minimize friction between components. Therefore, a lot of oil reserves are needed to be stored in the oil drum as a storage area for the 200 liter oil drum with the dimensions of the drum which has a diameter of 580mm and a height of 980mm. Therefore we need a tool to move the drum so that it is easy to move. However, existing tools still use load support during the transfer process. Because workers have to support heavy oil loads with the transfer work system by tilting and then pushing or pulling. This is considered unsafe because it can cause work accidents during the transfer process. The method used to manufacture this tool is Ulrich. The Ulrich method is a method of designing and developing products based on consumer needs. From the existing problems, a drum drive device with a maximum capacity of 200 kg was made and used a hanging system during the operational process, so that the drum moving process did not cause accidents to workers.
Rancang Bangun Alat Twist Pipa Hollow Salma Binti Astsalisa; Mohamad Hakam; Tri Andi Setiawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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This research aims to create a tool that is able to twist the needs of a component of a sofa product. This problem arises because of the need for the process of twisting aluminum components 120mmx30mmx708mm in size. However, existing equipment products are only able to twist sizes less than 8mmx8mm. By using the Ulrich method, identification of tool requirements is carried out to make 3 alternative design concepts. The needs for the main specifications of the tool after an interview is that the dimensions of the tool must be less than 1m x 1.5m and the ability of the tool to twist 10 degrees. Then, best design considered based on the dimensions, operational, strength, assembly, and maintenance. The best concept chosen was 3rd concept which was made with Mild Steel ST42 material, then with a P100 &P102 toggle clamp, and a maximum torsion capability of 73 degrees. The trial got 95% success rate and an additional twist angle of 3 degrees must be added due to the springback properties of aluminum. The total budget for the cost of producing this tool is approximately Rp.8,552,500.
Rancang Bangun Grinding Attachment Untuk Proses Pengerindaan Silindris Permukaan Luar Pada Mesin Bubut Handika Furqon; Pranowo Sidi; Bayu Wiro Karuniawan
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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Abstract

To produce commercial products must meet certain criteria or standards. Therefore, the facilities and infrastructure in the PPNS workshop are required to be able to work on products that meet standards. One example of standard workmanship is roughness. Some products are required to have a small roughness value. However, when working on a workpiece on a conventional lathe, the roughness value is still relatively large. To achieve the least roughness required further work on the grinding machine. Therefore a grinding attachment tool is needed that can be installed on a lathe without switching to a grinding machine and can produce a small roughness value. In this study using the Ulrich method. Based on the identification of needs, several concept designs were made then the best concept was selected by considering 5 aspects including function, geometry, fabrication, maintenance, and cost. The best concept chosen is concept 3. Design using Autodesk Fusion 360 and AutoCAD software. then carried out fabrication and testing. In testing this tool produces an average roughness value of 1.627 µm or N7. The total cost of making is around 2 million.
RANCANG BANGUN MESIN FILLING DAN PRESSING MEDIA TANAM JAMUR UKURAN 18 CM X 35 CM DENGAN BERAT 1,3 KG SAMPAI DENGAN 1,4 KG Dwiky Setiawan Putra Wardana; Pranowo Sidi; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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Abstract

One of the strategies to accelerate economic in facing global competition is to improve the development through community empowerment efforts in various fields of life through the implementation of appropriate technology. The oyster mushroom cultivation food industry sector also got the influence of technology. The use of technology in the food industry is one of the solution to meet the needs of oyster mushrooms in society. Therefore a machine is needed that can help the process of cultivating mushrooms, of which are still in the micro and small business category. Filling and pressing machines for mushroom growing media are expected to accelerate and increase the productivity of farmers. The production speed and worker effectiveness can be increased through two work processes in one machine. Integrated design method is used in designing and manufacturing the machine. The selection of the AC motor driving concept and only using the mechanical motion of the screw conveyor to fill and the crank slider to compact the planting media on the machine aims to avoid damaging the composition of the mixture. With the design of filling and pressing machines, it is expected that the mushroom growing media can meet the standard criteria for planting media, namely a height of between 21 to 22 centimeters and weighing between 1.3 to 1.4 kilograms.
Rancang Bangun Pemarut Kulit Markisa Dian Rahmawati; Pranowo Sidi; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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Abstract

Fruit skin as a leftover ingredient that is abundant and in general has not been widely used. The general public does not yet know the benefits of passion fruit skin. One of them can be used as jam, by smoothing it first using a blender. Due to the hard nature of passion fruit skin, the knife orblender becomes damaged. Therefore, a passion fruit skin grater was designed. The method used by the author is the Ulrich method by selecting several design concepts, designing aided by CAD software for making drawings, fabrication, assembling machine components, and testing tools todetermine the production results of the machine. There are various types of materials used in the manufacture of passion fruit leather grater machines, starting from the frame and engine mount using L profiles with ASTM A36 material, grating cover and hopper using SS 304 material, pulley cover using aluminum material, the shaft on this machine uses S45C material, and wear 1 V-belt with rubber material. This machine uses a 1 HP 1 phase electric motor. After being tested, it was produced grated passion fruit skin with an average fiber dimension ± 0.5 cm.This passion fruit grater machine has a capacity of 3 kg / hour.
Rancang Bangun Mesin Pembuat Kerupuk Stik Angga Iqbal Ababiel; Muhammad Anis Mustaghfirin; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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Crackers are one of the snacks that are very popular with Indonesian people ranging from the lower classes to the upper middle class. One type of crackers made is stick crackers. Mr Suwarno's home industry in making stick crackers still uses a manual method which currently still adds a lot of time, cost and energy in making crackers. Therefore we need a stick cracker making machine as a helper to produce large products in order to get more products with faster time, labor is only at the operator and product output can be further increased. The method used by the author is the ulrich method by selecting several design concepts, design assisted by CAD software for making drawings, fabrication, assembly of machine components and testing tools to determine the production results of the machine. Based on the results of planning and design that has been done, the dimensions of the mixer and printer are produced with the main dimensions of 1350 mm x 360 mm x 840 mm. In testing the stick cracker making machine prototype can produce 30 kg in 1 hour.
Rancang Bangun Mesin Polishing untuk Proses Finishing Hairline pada Plat Stainless Steel Azzam Bramasta; Moh. Miftachul Munir; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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As time goes by, the size of the company does not provide a guarantee in its development, but the agility and speed of the company are the keys. One of these competitions is in the polishing finishing process. Polishing finishing process is an industrial process that change the surface of amanufactured item to achieve certain properties. The machines used for the finishing process on stainless steel plates are not yet produced in the domestic market. In this study using the Ulrich method with an output of 3 machine design concepts that can produce a hairline finish on a stainlesssteel plate. The design and work drawings created using Autodesk Fusion 360 software. The list of requirements was obtained after an interview with one of the furniture industry parties was conducted. Then a selected design is determined in terms of functional, operational, safety, maintenance manufacturing, and price. The chosen concept is concept 2 which can adjust the height of the polishing roll with a 2 thread system. After being made, the machine can polish 3mm thick stainless steel 201 plate with a size of 1220 x 2440 mm in ± 25 minutes. The total budget required is Rp. 4,718,000, -.
RANCANG BANGUN OIL SKIMMER MACHINE UNTUK PEMBERSIH TUMPAHAN OLI Novangga Tri Putranto; Bayu Wiro Karuniawan; Dhika Aditya Purnomo
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 4 No 1 (2020): Conference on Design and Manufacture and Its Aplication
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In this modern era waste oil is very influential when the production goes to the bar production company or others. Water is very widely used for the cooling process of products. In the waste pool there is a mixture of water and oil waste. Mixing oil with water must be separated, because if not separated oil can clog the waterways. In addition, if oil is still mixed with water it can reduce the nature of the water used for cooling bar products.Required the right method or method to separate oil from mixed water, namely with an oil skimmer engine that can separate oil with mixed water. The results of the design of the oil skimmer engine are the frame, base frame, base set of the gearbox motor, base house bearing, bottom roller adjust, and the shaft and roller on the machine using ASTM A36 and Stainless Steel materials. Special flat belt on the machine using polymeric materials. The transmission is driven by a 0.25 hp AC motor that is connected directly to the upper roller shaft. The method used in making this oil skimmer machine is the product design and development method. The performance of the oil skimmer engine can separate oil as much as 408.51 ml / minute.