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All Journal Prosiding Seminar Nasional Sains Dan Teknologi Fakultas Teknik Journal of Industrial Engineering Management JATI UNIK : Jurnal Ilmiah Teknik dan Manajemen Industri Jurnal Teknik Mesin Indonesia STEAM Engineering : Journal of Science, Technology, Education And Mechanical Engineering JATI EMAS (Jurnal Aplikasi Teknik dan Pengabdian Masyarakat) G-Tech : Jurnal Teknologi Terapan Jurnal Pendidikan Teknik Mesin Undiksha Jurnal Rekayasa Industri (JRI) Teknosains : Jurnal Sains,Teknologi dan Informatika Indonesian Journal of Industrial Engineering & Management Jurnal Senopati : Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering Jurnal Teknologi Sistem Informasi dan Sistem Komputer TGD TEKIBA : Jurnal Teknologi dan Pengabdian Masyarakat Indonesian Community Journal SinarFe7 Journal of Mechanical and Electrical Technology Prosiding Seminar Nasional Pengabdian Kepada Masyarakat Jurnal Andalas: Rekayasa dan Penerapan Teknologi KHIDMATUNA: Jurnal Pengabdian Masyarakat (JINSENG) Journal of Industrial Innovation and Safety Engineering PROTON : Jurnal Ilmu-Ilmu Teknik Mesin Khidmatuna: Jurnal Pengabdian Masyarakat
Mochamad Sulaiman
Institut Teknologi Kalimantan
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Journal : Journal of Industrial Engineering Management

 1 
OPTIMIZATION OF PUMP MAINTENANCE TIME IN THE STEAM SYSTEM AREA PT XYZ USING A RELIABILITY AND MAINTENANCE VALUE STREAM MAPPING APPROACH Pratama, Deden Yuda; Sulaiman, Mochamad; Hertadi, Christopher Davito Prabandewa
Journal of Industrial Engineering Management Vol 9, No 2 (2024): Journal of Industrial Engineering and Management
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v9i2.1750

Abstract

The pumps in Steam System PT XYZ frequently fail, resulting in a cumulative downtime of 15000 hours and potentially affecting output. The goal of this study is to examine the problem by 1) knowing the pump reliability, 2) evaluating the pump maintenance system using MVSM, and 3) offering recommendations based on the reliability and MVSM results in the Steam System Area of PT XYZ. The reliability values of pumps G04-III-A, G04-I-S, G04-I-A, G07-A, and G02-S were calculated as 52,20%, 45,59%, 50,19%, 47,09%, and 43,15%, respectively. The maintenance system was then evaluated using MVSM, yielding a Current State Map with a maintenance efficiency of 51%, a VA activity time of 8927 minutes, and an NVA activity time of 9672 minutes. The Future State Diagram The advice resulted in a 99% gain in maintenance efficiency, and NVA activity time was reduced by 9600 minutes. Maintenance time intervals on pumps G02-S, G04-I-A, G04-III-A, G04-I-S, and G07-A are recommended every 49 days, 31 days, 44 days, 35 days, and 76 days, respectively, while recommendations with the MVSM approach are in the form of eliminating the time delay that occurs when the material is not available, which is done by estimating the time the material is needed and the previous purchase time. This study concludes that by following the recommendations, the pump maintenance system in the Steam System Area of PT XYZ may be optimized.
Co-Authors Abd Wahab Abdul Alimul Karim Achmad Riyadi Adji Muhammad Taqwa Ageng Margyatno Ahmad Saepuddin Alfi Fadliana Alvin Muhammad ‘Ainul Yaqin Andaya Rizky Trisambada Anggraini, Irma Yanti Aqmal Rizaqi Ayumi Devidhavyasa Bella Cornelia Tjiptady Cahyani, Pramesta Minfathul Candra Pradhana Candra Pradhana Choirina, Priska Christopher Davito Prabandewa Hertadi Christopher Davito Prabandewa Hertadi Christopher Davito Prabandewa Hertadi Davidson, Rinaldo Robeth Denis Firda Khoiriyah Doni Teguh Wibowo Enryco Sebastian Gultom Fadillah, Fitriah Fandi Afrizal Firatih Tandiboro Hertadi, Christopher Davito Prabandewa Ifan Bahtiar Irma Yanti Anggraini Lawrence, Patrick Andrew Lukman Junaedi M. Hudan Rahmat Mochmad Noval Altas Mohamad Anas Mohamad Anas Muhamad Imron Zamzani Nisa' Nur Azizah Nisa' Nur Halimah Nugroho Ari Sadewo Nur Ni'ma Maula Febriyanti Nurfadilah Anisa Prambudiana Prambudiana Pratama, Ardand Putra Pratama, Deden Yuda puji handoko Pujiarsih, Pujiarsih Putra, Agus Dwi Putri Gesan Prabawa Anwar Rahim, Muhammad Rahma Wahyu Rahman, Rifki Zainur ROHANA SUFIA Rohman, Mojibur Rosyid, Ghina Salsabila Saiful Hardiyanto Samara Putri Salman Saqila Aulia Sigit Rahmat Rizalmi Syahdan Nugroho Talifatim Machfuroh Tasya Dwiyanti Tio Putra Permadi Vridayani Anggi Leksono Yayi Febdia Pradani Yongi Stiyo Pangestu Yuliana Aziza Yuniar Maharani