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All Journal OPSI OPERATION EXCELLENCE: Journal of Applied Industrial Engineering Journal of Industrial Engineering Management Metode : Jurnal Teknik Industri JURNAL REKAYASA SISTEM INDUSTRI Jurnal Sistem Teknik Industri JURNAL Al-AZHAR INDONESIA SERI SAINS DAN TEKNOLOGI Jurnal Engineering Idea Pengabdian Masyarakat International Journal of Industrial Engineering and Engineering Management Journal of Industrial System Engineering and Management Scientica: Jurnal Ilmiah Sains dan Teknologi Journal of Industrial Engineering Innovation
Ahmad, Arfandi
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Journal : Journal of Industrial Engineering Management

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SCHEDULING MAINTENANCE PROPOSAL FOR TURBINE MACHINES USING THE AGE REPLACEMENT METHOD AT BALAMBANO HYDROELECTRIC POWER PLANT PT. Vale Indonesia Tbk. Malik, Rahmaniah; Rauf, Nurhayati; Alisyahbana, Takdir; Ahmad, Arfandi; Fole, Asrul
Journal of Industrial Engineering Management Vol 9, No 1 (2024): Journal of Industrial Engineering and Management Vol 9 No 1
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v9i1.1841

Abstract

PT. Vale Indonesia Tbk. is a company engaged in the mining industry, particularly in nickel processing (Ni). The company operates a power plant at Balambano Hydroelectric Power Plant (2x68.5 MW). The company's usual maintenance practice is limited to corrective maintenance, which involves replacing or repairing components only when they are damaged. The aim of this research is to determine the optimal replacement time for preventive maintenance on turbine machines in order to minimize downtime. The age replacement method is used to calculate the replacement interval for components based on their usage life. The research findings show that the mean time to failure (MTTF) of the wicket gate is 2217.824 hours or 92.41 days, which means that the component may experience failure again after operating for that MTTF duration. Therefore, the recommendation is to replace the component every 85 days of operation and perform inspections every 15 days.
ANALYSIS OF THE EFFECTIVENESS OF CLEAN WATER DISTRIBUTION MACHINE USING OVERALL EQUIPMENT EFFECTIVENESS (OEE) METHOD Mail, Abdul; Dahlan, Muhammad; Rauf, Nurhayati; Chairany, A Nurul; Ahmad, Arfandi; Jufri, Khhairunnisa
Journal of Industrial Engineering Management Vol 6, No 1 (2021): Journal of Industrial Engineering Management Vol. 6 No. 1
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v6i1.884

Abstract

Clean water distribution machines are very important for local drinking water companies to be able to supply clean water to customers. The need for water continues to increase, so an analysis is needed to determine the decline in engine pump performance in the production process. Maintenance activities need to be carried out to maintain the reliability (realiability) of the machine so that it can operate properly. Therefore, a good strategy is needed to maintain the continuity of the production process. The purpose of this research is to measure the performance of the water distribution pump machine / equipment associated with the low level of clean water production, to identify the losses experienced by the company. The Overall Equipment Effectiveness (OEE) value obtained before repairs were carried out in November 2019 for Lapi I was 69.38% and Lapi II was 69. 75% while in December 2019 for Lapi I it was 74.02% and Lapi II was 73.65% still below the JIPM standard, namely ≥85%. From the results of the six big losses, the clean water distribution pump machine as a whole still needs evaluation to make improvements in increasing effectiveness and productivity, especially in the problem of redeuced speed losses so that suggestions can be made to improve the clean water distribution machine. After repairs in January 2020 for Lapi I was 87.90% and Lapi II was 87.26% while in February 2020 for Lapi I it was 90.34% and Lapi II was 85.81%. From the results of the six big losses, the clean water distribution pump machine as a whole still needs evaluation to make improvements in increasing effectiveness and productivity, especially in the problem of redeuced speed losses so that suggestions can be made to improve the clean water distribution machine. After repairs in January 2020 for Lapi I was 87.90% and Lapi II was 87.26% while in February 2020 for Lapi I it was 90.34% and Lapi II was 85.81%. From the results of the six big losses, the clean water distribution pump machine as a whole still needs evaluation to make improvements in increasing effectiveness and productivity, especially in the problem of redeuced speed losses so that suggestions can be made to improve the clean water distribution machine. After repairs in January 2020 for Lapi I was 87.90% and Lapi II was 87.26% while in February 2020 for Lapi I it was 90.34% and Lapi II was 85.81%
Co-Authors Ahmad Padhil Alisyahbana , Takdir Alisyahbana, Takdir Anis Saleh Asnidar Asnidar Asrul Fole Chantika, Aulia Marista Dewi Devitriani, Devitriani Dirgahayu Lantara Erniyani, Erniyani Gamgulu, Rifki Gunawan, Alam Hafid, Muhammad Fachry Jufri, Khhairunnisa Kharisma, Mizna Laila Mahendra, Kresna Adi Mail, Abdul Malik, Rahmanlah Mazitah, Nurfaidah Mubaraq, Husni Muhammad Dahlan Muhammad Dahlan Muhtada, Ahmad Mutmainnah Mutmainnah Naja, Karisma Nur Ihwan Safutra Nurul Chairany Nusran, Muhammad Pawenari, Andi Pawennari, Andi Purnama, Edrio Magenda RACHMAT HIDAYAT Rahmaniah Malik Rasyiqah, Alifah Rauf, Nurhayati Saputra, Iswandi Saputra, Nur Ihwan Taufik Nur Wahyuni P, A. Dwi Yan Herdianzah