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All Journal International Journal of Electrical and Computer Engineering International Journal of Power Electronics and Drive Systems (IJPEDS) JOURNAL OF INFORMATICS AND TELECOMMUNICATION ENGINEERING CIRCUIT: Jurnal Ilmiah Pendidikan Teknik Elektro Sang Pencerah: Jurnal Ilmiah Universitas Muhammadiyah Buton Jurnal Informatika Kaputama (JIK) MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering International Journal of Advances in Data and Information Systems Bulletin of Computer Science and Electrical Engineering (BCSEE) Rambideun : Jurnal Pengabdian Kepada Masyarakat Andalasian International Journal of Applied Science, Engineering, and Technology Brilliance: Research of Artificial Intelligence Jurnal Minfo Polgan (JMP) Jurnal Energi Elektrik Jurnal Malikussaleh Mengabdi Jurnal Solusi Masyarakat Dikara Proceedings of International Conference on Multidisciplinary Engineering (ICOMDEN)
Rosdiana Rosdiana
Universitas Malikussaleh
Religion Agriculture, Biological Sciences & Forestry Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Library & Information Science Mathematics Mechanical Engineering Public Health Social Sciences Other

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HC-SR04 Sensor Implementation in an IoT-Based Fresh Fruit Bunch Filling Prototype for Vertical Sterilizer Selamat Meliala; Yogi Satya; Rosdiana Rosdiana; Muhammad Daud; Taufiq Taufiq
Proceedings of International Conference on Multidisciplinary Engineering (ICOMDEN) Vol. 2 (2024): Proceedings of International Conference on Multidisciplinary Engineering (ICOMDEN)
Publisher : Faculty of Engineering, Malikussaleh University

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Abstract

This study develops an IoT-based Fresh Fruit Bunch (FFB) filling prototype for vertical sterilizers using the HC-SR04 ultrasonic sensor to enhance the accuracy and efficiency of the filling process in palm oil mills. The system incorporates a non-contact distance sensor to ensure precise measurement and integrates IoT technology and a Telegram bot for real-time monitoring and automation. Testing results indicated that the HC-SR04 sensor achieved high accuracy, maintaining a low tool failure rate of 0.036%, making it highly reliable for industrial applications. Visual and audio indicators, including LEDs and buzzers, were used to enhance user awareness and safety during the filling process. By automating and optimizing FFB loading, the system minimizes operational inefficiencies commonly associated with manual filling methods and improves safety by reducing human intervention. These findings suggest that the developed prototype can provide significant operational benefits to the palm oil industry and other sectors requiring similar improvements in productivity and sustainability. Future research will focus on refining the prototype and evaluating its scalability for broader industrial use.
Prototype of Car Washing Automation and Monitoring System Using Outseal PLC and Modbus HMI Gusti Randa Affinda Putra; Ezwarsyah Ezwarsyah; Raihan Putri; Badriana Badriana; Rosdiana Rosdiana
Brilliance: Research of Artificial Intelligence Vol. 5 No. 2 (2025): Brilliance: Research of Artificial Intelligence, Article Research November 2025
Publisher : Yayasan Cita Cendekiawan Al Khwarizmi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47709/brilliance.v5i2.6465

Abstract

Automation technology has significantly improved the efficiency of various sectors, including car washing services, which traditionally require intensive time and labor.This research aims to design and develop a prototype of an automatic car washing system using Outseal PLC and Modbus HMI to enhance the effectiveness and quality of car washing processes.The prototype integrates infrared proximity sensors, DC gearbox motors, DC pumps, DC fans, and a conveyor system controlled by a ladder diagram programmed through Outseal Studio. Wireless monitoring and control are enabled using the DT-06 WiFi module with Modbus TCP/IP protocol. Performance testing was conducted to evaluate system responsiveness, sensor accuracy, and the stability of wireless communication between the PLC and HMI.The system successfully automated all stages of the car washing process, including soap spraying, brushing, rinsing with clean water, and drying, achieving response times ranging from 0.14 to 0.3 seconds. Wireless communication remained stable up to a distance of 16 meters, and the infrared proximity sensors demonstrated high detection accuracy with an error margin of only 2–3.2%.The developed prototype effectively automates the car washing process with accurate detection and responsive control, operating reliably under testing conditions. This system is suitable for small-scale car washing operations and educational laboratory applications, with potential scalability for broader industrial implementation with additional development in advanced brush mechanisms and cloud-based monitoring integration.
Co-Authors Ahmad Azhari Batubara Akbar, Farhan Alansyah Putra Andik Bintoro Anggi Chairani Arnawan Hasibuan Asran Asran Asri Asri Badriana Badriana Badriana, Badriana Chairani, Anggi Dewi Sartika Tambunan EDI YUSUF, EDI Edo Roska Eva Ayuzar Ezwarsyah Ezwarsyah Faizar Abdurrahman Fauzi Sahlan Rizki Sinaga Fidyatun Nisa Gusti Randa Affinda Putra Hafizh Al Kautsar Aidilof I Made Ari Nrartha Ilham Saputra Juniwan Ginting M Sayuti Misbahul Jannah Misbahul Jannah Muhammad Muhammad Danil Muhammad Daud Muhammad, Muhammad Mutammimul Ula Mutmainnah Mutmainnah Muzamir Isa Nasution, Abdon Nawari Pangestu, Mhd Tobi Raihan Putri Rofandy, Muhammad Yudha Romi Agustian Saifuddin Muhammad Jalil Salahuddin Salahuddin Selamat Meliala Selamat Meliala Suriyanto Suriyanto Syukriah Syukriah, Syukriah Taufiq Taufiq Taufiq Teuku Multazam Vera Novalia Veri Ilhadi Wahyu Utomo Waleed Khalid Ahmed Al-Ani Yasir Amani Yogi Satya Zulmiardi, Zulmiardi