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Rancang Bangun Aplikasi Thermovision Untuk Pemetaan Distribusi Suhu Dan Permulaan Penyalaan Magnesium Pada Pembubutan Kecepatan Tinggi Haris Mahrudi; Yanuar Burhanuddin
Jurnal Ilmiah Teknik Mesin Vol 1, No 2 (2013): Jurnal FEMA Vo.1 No.2 Tanggal 10 April 2013
Publisher : Jurnal Ilmiah Teknik Mesin

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Abstract

Objective of this research is making thermovision application for heat mapping. The research is carried out with machining magnesium which chisel holder is designed with a thermocouple on the tip of it. The thermocouple is used as parameter to the maximum and also minimum temperature of the application. The machining process is done at the same time when the video is recorded. After the filming process, the video will be converted into several images (.Jpg format). The images will then be processed by using the thermovision application. After the images are loaded in the application, the distribution of temperature can be seen based on several areas of colors. The result of some image reading by using the thermovision application shows that temperature distribution happens through colors and it also shows the number of temperature in Celsius degree calculation. As seen in the image capturing of object with a range of temperature for about 100°C-150°C, a maximum temperature that can be obtained is 145.662°C and the minimum temperature is 120.973°C. This range of temperature is not too far from the maximum and minimum temperature of the thermocouple.Keywords: magnesium material, distribution of temperature, thermovision application.
PERENCANAAN PROSES TUNGKU PENGERING KOTORAN HEWAN TERNAK Cholyan Perwira; Yanuar Burhanuddin; Ahmad Yahya TP
Jurnal Ilmiah Teknik Mesin Vol 2, No 1 (2014)
Publisher : Jurnal Ilmiah Teknik Mesin

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Abstract

Most welding shops in the area Pringsewu District in carrying out the work are still using a system  that is not working or is not systematically planned, which is why most welding shops suffered many losses, such as product processing time is longer, the cost of production incurred greater and workmanship unsatisfactory. Of the shortcomings and weaknesses of the system working in most welding shops in the Pringsewu District, it is necessary to study the process planning , which is applied in the manufacture of livestock manure dryer furnace in the manufacturing  process in a small welding shop. This study aims to make a good process planning that can be applied to the world of entrepreneurship, especially welding shop. The research was conducted at the welding shop at Pringsewu district in January-March 2013. Making the process planning begins with the creation of images 2dimensional furnace consists of 4 major components, namely cones, combustion chamber, body coatings, and disposal space. Procedures sheets gained as much as 11 pieces that serve to minimize material and wasted time . Calculation time of making the furnace obtained through primary and secondary data collection  that results in two sketches workplace assembling component parts, 41 pieces of the map left and right hand and 8 pieces of the process flow map. The resulting time using MOST (Mynard Operation Sguence Technique) is equal to 57.8757 hours divided by 8 hours of working time in 1 day = 7.2344625 days or ± 8 days. The total estimated cost of production based on direct costs, indirect costs, and overhead costs for Rp.8.345.300Keywords : Process planning, Furnace, Procedures sheet, MOST
Pemodelan dan Simulasi Urutan Pengelasan Bilah Roda Traktor Berbasis Metoda Elemen Hingga Suryadiwansa Harun; Yanuar Burhanuddin
Jurnal Teknik Mesin (Sinta 3) Vol. 12 No. 2 (2010): OCTOBER 2010
Publisher : Institute of Research and Community Outreach, Petra Christian University

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Abstract

This paper discusses the modelling and simulation of welding process based on the finite element method (FEM) in order to predict the welding distortion of tractor wheel blades. Two FEM modellings are needed to obtain the welding distortion models, namely thermal and elasto-plastic. The effect of welding thermal is assumed as tendon force and to be used as input of the analysis of elasto-plastic modelling. Welding distortion simulation results were verified using the experimental data. The verification results have shown similar shape of the welding deformation between simulations and experimental. Also, deviation value of displacement distortion between simulation and experimental is small. Hence, the simulation of welding deformation modelling using thermal elasto-plastic FEM can be used to predict the welding distortion of tractor wheel blades. Based on simulation results, the shape of radial and axial displacement distortion due to welding the blade with serial sequence was larger than that of the shape distortion due to welding of the blade with a recommended sequence. After welding simulation of those of 16 wheels tractor blades, the predicted value of displacement distortion due to welding of the blade with serial sequence is equal to 3,393mm, which was larger than that of 1,440mm due to welding of the blade with recommended sequence.
Studi Sifat Mekanik Magnesium AZ31 Hasil Proses Pengecoran Tekan (Squeeze Casting) Muhammad Iqbal; Irza Sukmana; Yanuar Burhanuddin
Jurnal Energi Dan Manufaktur Vol 11 No 1 (2018): Published in April 2018
Publisher : Department of Mechanical Engineering, University of Udayana

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (253.464 KB) | DOI: 10.24843/JEM.2018.v11.i01.p01

Abstract

Magnesium forms 2% in the earth's crust, magnesium is widely used in industry. For example, industrial machinery and electronics, and many developed in the field of biomedicine, especially in the field of orthopedics. Magnesium about 60% is present in the human bones, therefore it has great potential for human body implants. However, it is necessary to increase the mechanical and chemical properties of magnesium in order to be used for bone implant materials. Production process using squeeze casting method. Through this method, Liquid metal is given hydraulic pressure, so the mechanical properties of magnesium were better. In this research use temperature parameter = 450?C, pressure = 300 MPa, duration of press 1 minute and variation of holding time 7 and 9 minutes. Magnesium AZ31 increased compared with samples without treatment. Tensile strength with holding time 7 minutes equal to120.27 MPa, holding time 9 minutes was 128.77 MPa, and samples without treatment of was 94.63 MPa. The magnesium hardness value of AZ31 decreased at 7 minute detention was 39 VHN, compared with the sample without treatment of was 41.8 VHN. And the hardness value increased at holding time 9 minutes equal to 46.2 VHN. However, it should be noted that excessive overheating and holding time may lead to decrease in magnesium mechanical properties of AZ31. Magnesium membentuk 2% pada kerak bumi, magnesium banyak digunakan pada industri. Misalnya, industri mesin dan elektronik, dan banyak dikembangkan pada bidang biomedik, terutama di bidang orthopedi. Magnesium sekitar 60% ada pada tulang manusia, oleh karna itu berpotensi besar untuk implan tubuh manusia. Namun, diperlukan peningkatan sifat mekanik dan kimia magnesium agar dapat digunakan untuk bahan implan tulang. Proses produksi menggunakan metode pengecoran tekan. Melalui metode ini, logam cair diberi tekanan hidrolik, sehingga sifat mekanik magnesium lebih baik. Dalam penelitian ini menggunakan parameter temperatur = 450?C, tekanan = 300 MPa, durasi tekan 1 menit dan variasi holding time 7 dan 9 menit. Magnesium AZ31 meningkat dibandingkan sampel tanpa perlakuan. Kekuatan tarik dengan holding time 7 menit sebesar 120,27 MPa, holding time 9 menit sebesar 128,77 MPa, dan sampel tanpa perlakuan sebesar 94,63 MPa. Nilai kekerasan magnesium AZ31 menurun pada holding time 7 menit sebesar 39 VHN, bila dibandingkan sampel tanpa perlakuan sebesar 41,8 VHN. Dan nilai kekerasan meningkat pada holding time 9 menit sebesar 46,2 VHN. Namun, perlu diperhatikan pemanasan dan holding time yang berlebih (over heat) dapat mengakibatkan penurunan sifat mekanik magnesium AZ31.
ANALISIS KEPRESISISAN LOBANG BOR PADA PEMESINAN MAGNESIUM AZ31 MENGGUNAKAN METODE TAGUCHI Gusri Akhyar Ibrahim; Yanuar Burhanuddin; Didiek Embrijakto
FLYWHEEL : Jurnal Teknik Mesin Untirta Volume V Nomor 1, April 2019
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36055/fwl.v0i0.5116

Abstract

Magnesium merupakan salah satu material bobot ringan yang sangat penting, terutama di bidang otomotif, dan biomedik. Aplikasi material magnesium dan paduannya di bidang material biomedik didasarkan pada sifat magnesium yang sangat mirip dengan sifat tulang manusia dan memiliki biocompatibility yang baik serta luluh di dalam tubuh. Aplikasi material magnesium juga banyak dikembangkan dengan cara ditanam (implan). Material paduan magnesium memiliki beberapa kelebihan secara kimia dan fisika, namun  dalam proses pemesinan paduan magnesium dikenal sebagai material jenis logam yang mudah terbakar, terutama pada saat proses pemesinan dengan kecepatan tinggi. Dalam penelitian ini, sudut mata pahat (point angle), pelumas dan parameter pengeboran dianalisa untuk mengetahui pengaruhnya terhadap nilai kekasaran permukaan, kebulatan dan ketegaklurusan. Pada penelitian ini disain yang digunakan adalah Metode Taguchi L18 yang terdiri dari 3 faktor 3 level dan 1 faktor 2 level. Hasil penelitian menunjukkan bahwa kekasaran permukaan dipengaruhi oleh adanya kontribusi dari sudut sudut mata pahat18,9% dan lubrikan 14,5%. dimana sudut mata pahat adalah 650 dengan lubrikan minyak sintetis.  Kebulatan dipengaruhi oleh sudut mata pahat 450 dari proses pengeboran, terutama jika terjadi interaksi pada kadar pemakanan 0,2 mm/rev dan lubrikan sintetis. Keakuratan sisi potong/cutting edge berakibat pada gaya tangensial sehingga berpengaruh pada kestabilan putaran dan kebulatan hasil pengeboran. Nilai ketegaklurusan magnesium AZ31 dalam proses pengeboran sangat dipengaruhi pula oleh parameter pemotongan kadar pemakanan yang menghasilkan signifikansi P = 0,044 , sedangkan nilai signifikansi yang paling tinggi adalah interaksi antara kadar pemakanan 0,1 mm/rev dengan lubrikan sintetis  pada P = 0,041.
Optimisasi Ketebalan Dinding Model Atap Menara Siger Pada Proses Injection Molding Yanuar Burhanuddin; Suryadiwansa Harun; Lapri Aries Pukesa
JURNAL MECHANICAL Vol 6, No 2 (2015)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Lampung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23960/mech.v6.i2.201511

Abstract

Produk berbahan baku plastik semakin banyak dijumpai, mulai dari peralatan rumah, komponen elektronik hingga otomotif. Hal ini dikarenakan beberapa kelebihan yang dimiliki oleh plastik seperti ringan dan tahan karat, lebih murah dibandingkan dengan produk logam atau kayu serta proses pengerjaannya relatif mudah. Proses pembentukan produk plastik yang palingg umum digunakan adalah injection molding. Penggunaan plastik yang semakin mendominasi penggunaan material menuntut suatu usaha untuk mengurangi waktu dan biaya produksi, salah satu caranya yaitu dengan memanfaatkan program simulasi sebelum dilaksanakan di lantai produksi. Dengan simulasi pemoderan dapat diketahui ketebalan optimal suatu produk, sehingga produk yang dihasilkan memiliki ketebalan seminimal mungkin dengan kualitas yang dapat diterima. Penelitian ini akan mensimulasikan variasi ketebalan dinding terhadap waktu pengisian, suhu aliran depan, waktu pendinginan, cacat garis dan udara terperangkap. Variasi ketebalan yang dipilih yaitu 1 mm, 1,5 mm, 2 mm, 2,5 mm, 3 mm, 3,5 mm dan 4 mm. Dari hasil simulasi didapatkan kesimpulan bahwa ketebalan optimal model adalah sebesar 2 mm, dimana pada ketebalan ini memiliki waktu pengisian 2,753 detik, suhu aliran depan 230,3oC, dan waktu pendinginan 25,8 detik. Cetakan (mold) mulai dapat terisi cairan plastik secara penuh mulai pada ketebalan 2 mm. Semua variasi ketebalan mengalami cacat produk yang semakin meningkat seiring dengan bertambah ketebalan model. Kata kunci: Plastic Injection molding, ketebalan dinding, waktu pengisian, suhu aliran depan, waktu pendinginan, cacat garis, udara terperangkap
Analisis Konsumsi Energi Listrik Universal Milling Machine Pada Berbagai Keadaan Operasi dan Parameter Pemesinan Dimas Rizky Hermanto; Yanuar Burhanuddin; Suryadiwansa Harun; Gusri Akhyar Ibrahim
JURNAL MECHANICAL Vol 9, No 1 (2018)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Lampung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23960/mech.v9.i1.201806

Abstract

Penelitian ini dilakukan dengan tujuan melihat pengaruh kondisi mesin dan variasi parameter pemesinan terhadap konsumsi daya listrik mesin frais universal Milko 12. Pengujian pemotongan dilakukan pada baja karbon SS400 dengan tiga kondisi operasi yaitu kondisi idle, kondisi meja bergerak dan kondisi melakukan pemotongan, dimana pada masing-masing kondisi tersebut dibagi lagi menjadi tiga variasi kecepatan spindel, laju pemakanan, dan kedalaman pemotongan. Penelitian dilakukan dengan menggunakan mesin frais konvensional Universal Milko-12.Hasil penelitian menunjukan bahwa konsumsi daya dan temperatur mesin meningkat seiring waktu proses dan peningkatan kecepatan spindel. Pada kondisi pemotongan, selain peningkatan kecepatan spindel peningkatkan kecepatan gerak meja dan kedalaman potong menyebabkan peningkatan temperatur dan konsumsi daya pemotongan
Initial Design of Forging Measuring Instrument for Application of Friction Welding Bagus Muhammad Fauzi; Irza Sukmana; Yanuar Burhanuddin
Jurnal Inovasi Teknologi Vol 1 No 1 (2020): April
Publisher : Engineering Forum of Western Indonesian Government Universities Board (Forum Teknik, BKS-PTN Wilayah Barat) Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31629/jit.v1i1.2129

Abstract

Friction welding is a metal joining technique without melting beforehand in which the process is to combine the rotation rate in one of the work materials. In the previous studies, the forging pressure parameters used for friction welding did not have a definite reference to the strength of the joint in friction welding. This project is to make initial design of forging measuring instrument for application of friction welding. The steps include conceptual design, embodiment process, and performance analysis. The conceptual design result includes hollow iron U-shape, telescopic iron, and telescopic iron with screw. The measuring system uses a 500 kg load cell, Arduino Leonardo, HX711amplifier, and data logger. Then, after all components are assembled, the load cell calibration is performed to determine the calibration factor. The next stage is to do pressure test to see the performance of forging measuring instrument of friction welding.
Pemodelan dan simulasi pengeboran pada proses pengeboran tulang dalam pembedahan ortopedi Eko Wahyu Saputra; Yanuar Burhanuddin; Suryadiwansa Harun
ARMATUR : Artikel Teknik Mesin & Manufaktur Vol 4 No 1 (2023): Jurnal Armatur
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/armatur.v4i1.3359

Abstract

Dalam pembedahan ortopedi, mata bor berfungsi sebagai alat bantu membuat lubang untuk sekrup dalam upaya perbaikan fraktur atau pemasangan perangkat prostetik. Selama proses pengeboran berlangsung akan meyebabkan peningkatan suhu pada area pengeboran, kenaikan suhu melampaui batas yang diijinkan akan mengakibatkan matinya sel-sel tulang akibat kehilangan suplai darah yang disebut dengan nekrosis. Untuk mencegah peningkatan suhu berlebihan tersebut, salah satu cara yang dapat dilakukan adalah dengan melakukan pemilihan geometri mata bor menggunakan finite-element analysis model tiga dimensi untuk mendapatkan nilai temperatur pengeboran tulang yang serendah mungkin. Penelitian ini berfokus pada nilai point angle 118°, yang dikombinasikan dengan nilai helix angle 13°, 20°, 28° dan 30°. Dari kombinasi tersebut menghasilkan nilai temperatur optimal pada helix angle 28° dengan suhu maksimum pada 38.814° C.
Pengaruh variasi kampuh las tumpul terhadap ketangguhan impak dan kekerasan hasil pengelasan metal inert gas pada aluminium 5083 Yanuar Burhanuddin; Carlos Purba; Tarkono
Jurnal Teknik Mesin Indonesia Vol. 18 No. 1 (2023): Jurnal Teknik Mesin Indonesia
Publisher : Badan Kerja Sama Teknik Mesin Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36289/jtmi.v18i1.430

Abstract

A poor selection of welding joints is one cause of damage or fractures in welding. Butt joint is one type of welding joint that has many advantages compared to other types. Because during the welding process, the joint area will be completely filled with filler metal. In addition, the manufacturing process of butt welding joint is easy, so it is widely used in the industrial world. In the welding process, the heat input and the cleanliness of the joint surface area must be considered in order not to cause failure of the welding joint. To determine the value of toughness and hardness, the welded specimens were tested using the impact test and hardness test. This research aims to determine the effect of butt welding joint type half V, single V, and double V on the impact toughness and hardness of the aluminium 5083 specimens MIG welding results. The results showed that the highest hardness value was shown by a single V butt joint with a value of 34.0 HRB and the lowest hardness value was shown by a double V butt joint 27.0 HRB. In the impact test, the highest value was shown by a single V butt joint with a value of 0.0756 Joule/ and the lowest impact value was shown by a double V butt joint with a value of 0.0145 Joule/ .