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Journal : Proceedings Series on Physical

Analisis Value Stream Mapping (VSM) untuk Mengeliminasi Pemborosan pada Produksi Plywood Soleh, Muhamad; Kurniawan, Aditya; Warso, Warso; Khamdani, Haris
Proceedings Series on Physical & Formal Sciences Vol. 6 (2023): Prosiding Seminar Nasional Teknik (SENATEK) 2023
Publisher : UM Purwokerto Press

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30595/pspfs.v6i.856

Abstract

This research aims to improve the identification of issues in plywood production at CV. Karya Purabaya. The inefficient production process leads to production times not meeting the standards, causing the company to often fail to fulfill orders on time. To implement improvements, the company needs to examine the production system comprehensively to pinpoint the issues in the production process. Value Stream Mapping (VSM) analysis, which is one of the Lean Manufacturing methods, is used to identify wasteful practices in the plywood production system. In identifying wasteful practices, Value Stream Analysis Tools (VALSAT) is utilized to identify connections and relationships between different wasteful practices. Waste Assessment Questionnaire (WAQ) is used to identify the most dominant waste, and Fishbone Diagram is employed to determine the root causes of the waste. Based on the results from the WAQ calculations, it was found that the most dominant waste is Overproduction with a percentage of 22.43%, followed by Inventory with a percentage of 20.40%. Furthermore, the WRM calculations reveal that inappropriate processing has a high percentage of 20.3%, and the value to Inventory has the highest percentage of 21.0%. The proposed improvements to minimize the most dominant waste at CV. Karya Purabaya include balancing the production process flow by implementing line balancing with an efficiency rate of 73,85%, conducting regular machine maintenance, making accurate planning and forecasting, and reducing defect.
Co-Authors Afni, Amanda Lailia Nur Anugerah, Nabella Maya Ardi, Iwan Aminto Ardiyansyah, Nur Avido Yuliestyan Azmia, Fadhlan Barrul Badarsila, Adinda Citra Bambang Riyanta, Bambang Bevo Wahono Bhisma Murti Boni Swadesi Buinda , Meista Bilgis Dewi Arini, Liss Dyah Dhendy Zaki Ridwan Ernasari, Ernasari Erni Ummi Hasanah Fadjari, Kenny Taurian Fadullah, Ikhsan Fakhri Farida Indriani Fiarani, Hajar Syifa Gandakusuma, Imo Gusmiarni, Gusmiarni Hasanah, Erni Ummi Helmy Mukti Himawan, Helmy Mukti Hermawan Prasetyanto Ike Lusi Meilina Joko Pamungkas Kamalia Fikri Khamdani, Haris Kholilatul Wardani, Kholilatul Kuswati Kuswati Lazuardi, Muhammad Daffa Liss Dyah Dewi Arini Luky Adrianto M.Z, Yumarlin Maharani, Nadia Devi Maryani Maryani Muhajir Muhajir, Muhajir Muhamad Soleh Mujiyana Mujiyana Munandar, Syaiful Nadyatul Ilma Indah Savira Nanda Wulandari, Nanda Novianti, Ecliza Nurhidayat, Rojabita Dwirgahayu Nurina Rahmalia Nurul Insani Shullia Nuzuladzmi, Rafida Nariswari Oktaviane Rara Ayuningtias perwitasari Prabowo, Abram Setyo Pramadewi , Indrianti Pratiknyo, Avianto Kabul Raharti, Rini Rahman, Muhammad Budi Nur Ramadhan, Muhammad Redo Reny Yuniasanti Retno Lantarsih Reza, Agnanda Santosa, Tito Hadji Agung Sari, Mey Reza Selviana Selfi Julian Friski Sherly Aryanti Sitanggang, Tikkos Slamet Hariyadi Sosiati, Harini Sukamto Sukamto Suminto, Joko Suwardi Syafitri, Try Ssa Devi Tamtomo , Didik Taryo Totok Suwanda Ummi Hasanah, Erni Wahyudi, Danang Warso Warso, Warso Widodo Widodo Wulandari, Mutiara Yayuk Fatmawati, Yayuk Yudha, Fitroh Anugrah Kusuma Yulius Deddy Hermawan Yumarlin M. Z. Yusuf, Yusmardhany