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Journal : Indonesian Journal of Computing, Engineering, and Design

Microhole Creation in FDM-Printed Sheet Polymers: A Punching Process Approach Agus Salim, Urip; Abdullah, Bulan; Suyitno; Pratama, Juan; Badranaya, Muhammad Imawan; Wijaya, Rahman; Mahardika, Muslim; Arifviyanto, Budi
Indonesian Journal of Computing, Engineering, and Design (IJoCED) Vol. 6 No. 2 (2024): IJoCED
Publisher : Faculty of Engineering and Technology, Sampoerna University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35806/8r45gs31

Abstract

Fused deposition modeling (FDM) 3D printing is one of the additive manufacturing processes that can make components with complex shapes, require no tools, are cheap, safe, and have  minimal waste. Despite all the advantages of the FDM process, the inability of this technique to create holes on a micro scale can be a problem and limits its application. In this research, a combination of FDM and machining processes was carried out, where micro holes in FDM printed components were created using a punching process. The punching process is carried out by varying pressure and speed. Furthermore, the diameter of the hole and the quality of the sheared edge of the hole resulting from the punching process were evaluated through observation using an optical microscope. The results show that the holes resulting from the punching process have a better shape and diameter than the FDM process. Then, the analysis of the sheared edge from punching shows that pressure and speed significantly affect the surface quality of the resulting sheared edge, where the quality increases with increasing pressure and speed. In the end, the punching process was proven to create micro-scale holes in FDM-printed polymer, especially at minimum thickness. 
Parametric Finite Element Method-Based Analysis of Curved Sandwich Structures under Projectile Impact Bagaskara, Galang; Arifvianto, Budi; Mahardika, Muslim; Mao, Zebing; Wiranata, Ardi
Indonesian Journal of Computing, Engineering, and Design (IJoCED) Vol. 7 No. 2 (2025): IJoCED
Publisher : Faculty of Engineering and Technology, Sampoerna University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35806/ijoced.v7i2.508

Abstract

This study aims to develop a Python and Gmsh-based program for automating the generation of finite element method (FEM) models and integration with the OpenRadioss solver, enabling more efficient creation of a FEM model for a curved corrugated sandwich structure under projectile impact. Based on the research conducted, the program has been successfully integrated with OpenRadioss and successfully simulated. The simulation results show a graph that closely matches experimental data, indicating that the generated finite element model is acceptable. The time required to generate the model is approximately ±73 s, while conventional methods require at least ±480 s. Additionally, this program has been compared with the latest Graphical User Interfaces (GUI) provided by OpenRadioss, demonstrating the advantages of the developed program in terms of time efficiency, ease of use, and its ability to handle design variations more quickly.