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All Journal Jurnal IPTEK R.E.M (Rekyasa Energi Manufaktur) Jurnal Jurnal Elementer (Elektro dan Mesin Terapan) INOVTEK POLBENG International Journal of Marine Engineering Innovation and Research JISO : Journal of Industrial and Systems Optimization Educivilia: Jurnal Pengabdian Pada Masyarakat PROCEEDINGS CONFERENCE ON DESIGN AND MANUFACTURE AND ITS APPLICATION
Primaningtyas, Widya Emilia
Politeknik Perkapalan Negeri Surabaya
Religion Humanities Automotive Engineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Materials Science & Nanotechnology Mechanical Engineering Physics Transportation

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Perancangan Struktur Hydraulic Crane ASTM A871-65 Kapasitas 250 Kg sebagai Sarana Penunjang Laboratorium Outboard Engine di PPNS Andita Dharmayanti Fatimatu Zahro; Pranowo Sidi; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
Publisher : Proceedings Conference On Design Manufacture Engineering And Its Application

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The PPNS outboard engine laboratory is one of the learning media for marine engineering majors, it has a practical support tool for the process of moving machines outside the hull of the ship using manual material handling, it's just that it has dimensions that are not in accordance with the conditions of the laboratory layout. So it is necessary to redesign the tool to facilitate the transfer of the outboard engine from the laboratory to the test pool. A hydraulic crane with a capacity, strength and dimensions that are tailored to the needs of the outboard engine laboratory. The calculation and planning of the hydraulic crane structure made from ASTM A871-65 material using the design method has been carried out. The result is a detailed working drawing (detail drawing) with tool dimensions specifications 1526x867x1580 mm made from ASTM A871-65. On the boom hydraulic crane, the maximum stress compared to the allowable stress of the safe/strong material is 164,014 N/mm2 < 298,667 N/mm2, the support structure is safe from bending because the loading force is greater than the working force of the support at 5747005,567 N > 5559,82731 N, at leg structure calculation of safe crane stability where the length of the boom is shorter than the length of the leg (fork), there is no disturbing moment. The total budget plan for making tools is Rp. 1,992,000. The data from the design and budget plan are used as guidelines for the manufacture of hydraulic cranes.
Analisis Holder C-Hook dengan Metode Elemen Hingga Abi Rafdi Haidi; Budianto Budianto; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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This study, an analysis of the construction of the c-hook holder will be carried out with ASTM A36 material, to determine the strength of the c-hook holder structure. The analysis process uses the FEM (Finite Element Methods) approach using FEM-based software. The validity of the simulation results is carried out on the value of the results of the von misses stress and deflection. Validation of the simulation results is done by manual calculations. From the results of the analysis, it is known that the stress that occurs at a predetermined load using ASTM A36 material is 180 MPa. The results of the analysis of the deflection that occurs in ASTM A36 material is 0.39 mm. From the results of the safety factor analysis, the safety factor value was 1.3. From the results of the analysis, the stress, deflection, and safety factor using the material are still below the predetermined limits, so that the c-hook holder construction can be said to be safe. Based on the results of the design and analysis that has been done, it can be concluded that the c-hook holder with ASTM A36 material can be used and has high security.
Analisis Struktur C-Hook SWL 30 Ton Menggunakan Metode Elemen Hingga Dymaseka Nasbih Sabbilli; Pranowo Sidi; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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In this study, C-Hook construction analysis with SWL capacity of 30 tons will be conducted by comparing AISI 1020, ST-52 DIN 17100, ASTM A572, materials to determine the strength of CHook structure. The analysis process will use FEM (fenite element methods) approach using FEMbased software. The validity of the simulation results is carried out on the value of the result of the von misses voltage, and deflection. Validation of simulation results is done by manual calculation. The load used is 30 tons. From the results of the analysis it is known that the voltage that occurs in the loading of 30 tons in AISI 1020 material is 164,23062 Mpa, the voltage that occurs in the loading of 30 tons in ASTM A572 material is 164,32478 Mpa, and the voltage that occurs in the loading of 30 tons in the material ST52 DIN 17100 is 164,32195 Mpa. The results of the deflection analysis that occurred in the material AISI 1020 is 10,497 mm, the analysis of deflections that occurred in ASTM A572 materials is 10,695 mm, and the results of the deflection analysis that occurred in the material ST52 DIN 17100 is 10,252 mm. From the results of deflection analysis on all three materials are still below the limit, so the construction of C-Hook can be said to be safe. Based on the results of the design that has been done, it can be concluded that the material ST52 DIN17100, is the best choice and has high security to produce C-Hook.
Perancangan Dudukan Outboard Engine sebagai Sarana Penunjang pada Laboratorium Outboard Engine Politeknik Perkapalan Negeri Surabaya Aloysius Yudhistira Adi Nugraha; George Endri Kusuma; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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The outboard motor mount is an important piece of equipment when building an outboard motor workshop or laboratory. The outboard motor mount is needed because it is not possible to learn about the motor components with the motor attached to the hull of the boat. Therefore, it is necessary to design an outboard motor holder that fits the lot size and can be moved to facilitate the testing of the outboard motor in the test pool located outside the laboratory building. The design is carried out by making 3 models of the seat frame using the Ulrich method and Finite Element Analysis to analyze the strength of each concept. Rapid Upper Limb Assessment is used to analyze the ergonomic aspects of the three concepts. Based on Finite Element Analysis, it is known that the safety factors of concept 1, 2 and 3 are 1,985, 1,689 and 1,860 respectively. The results of the Rapid Upper Limb Assessment analysis show that the three concepts have a final score of 3. Based on the priority scale table with the criteria of evaluating manufacturing costs, ergonomics, flexibility, mass, ease of manufacture and ease of assembly, score concept 1,2 and 3 are 24%, 25% and 29% repectively. From this value, the selected concept is concept 3 as shown in the detailed drawing attachment A.
Analisis Pengaruh Variasi Penambahan Fly Ash terhadap Kekuatan Tarik Komposit Serat Sabut Kelapa sebagai Alternatif Material Dinding Ruang Akomodasi Interior Kapal Virgiana Kusuma Pratiwi; Mohamad Hakam; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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Indonesia is a maritime country so that ships are transportation that supports economic movement. The government's policy of prioritizing the maritime sector in national development has a positive impact on the domestic shipping industry. The shipping industry over time considered the use of composites as a substitute for wood. This innovation is expected to be environmentally friendly because it is a way of treating waste. The lack of use of coco fiber and fly ash as plantation waste and industrial fuel combustion can be used as opportunities for new environmentally friendly raw materials. It is necessary to use coconut fiber as an alternative natural fiber to synthetic fiber as a reinforcing element from fly ash as a filler in the manufacture of composites. Coconut coir fiber as a reinforce was delignified using 5% NaOH for 120 minutes to reduce the lignin content in the fiber. Analysis of the strength of mechanical properties through tensile tests in accordance with ASTM D638-14 on composite specimens with variations in the addition of reinforcement as much as 10% and 30%, and various variations in the percentage of adding fly ash of 0%, 5%, and 15% to the reinforce. The variation of the composite mixture to the highest tensile strength was obtained by adding 30% reinforce. Specimen 9 with fly ash filler of 15% produced a tensile strength of 27.09 MPa. The mixture of adding reinforcement and filler substitution in coconut fiber composites has a strengthening effect on the tensile strength of the composite. The resulting composite can be used for bulkhead wall material for ship interior accommodation in accordance with SNI 01-4449-2006 regarding fiberboard.
Analisis Pengaruh Variasi Susunan Laminasi dan Penambahan Fly Ash Terhadap Kekuatan Bending Komposit Hybrid Berpenguat Serat Daun Nanas-Woven Roving Fiberglass Siti Annuriyah; Wiwik Dwi Pratiwi; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 6 No 1 (2022): Conference on Design and Manufacture and Its Aplication
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The supply of pineapple leaf waste has great potential to provide benefits, other than just being composted or burned. Instead, the process will have an impact on humans and the environment. In addition, the handling of fly ash waste has also recently become a concern. The abundance of them and the lack of utilization add to the series of waste handling problems. Composite technology is one of the waste control solutions. Composite technology helps in the use of wastes as composite materials into new materials, especially in the shipping sector and generally for application in other industrial fields. This research aims to determine the effect of laminate configuration and fly ash substitution on the bending strength of the pineapple leaf fiber-reinforced hybrid composite WR200 as an alternative hull material. The configuration of the laminate was varied, and the effect of the substitution of fly ash as a filler on the composite was also analyzed. The variations used in this study are laminated configurations with fly ash substitution and without fly ash substitution. Composite samples were manufactured using the hand lay-up method with a reinforcement: matrix composition of 30%:70 %. The resulting composite with the highest bending strength of 120.47 MPa in the CWWC laminate configuration without fly ash substitution. The resulting composite can be applied as an accommodation room bulkhead material according to the SNI 01-4449-2006 standard.
Dampak Radiasi UV Terhadap Kuat Tarik dan Lifetime Material HDPE Pada Pelampung Aerator Tarisa Anggraini; Priyambodo Nur Ardi Nugroho; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
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Aerators play an important role in maintaining shrimp survival in aquaculture ponds. To improve aerator performance, good quality and durability floats are required to support the optimization of aerator loads. Because aerators operate in open areas exposed to sunlight, there is a possibility that aerators will degrade due to exposure to ultraviolet light from the sun. Therefore, this study reviews the impact of ultraviolet light on the decrease in tensile mechanical properties and changes in functional groups in float materials made of HDPE. Tensile test samples were replicated three times in each variation to obtain reliable experimental results, then FTIR testing was performed. The results show that the sample with the highest exposure has the largest decrease in tensile strength, which is about 14%. Based on FTIR analysis, ultraviolet radiation does not reduce functional groups, but reduces the intensity of each functional group. HDPE has an approximate service life of 1664 days.
ANALISIS PERLINDUNGAN KOROSI GEARBOX PADDLE WHEEL AERATOR DENGAN PELAPISAN NIKEL MENGGUNAKAN METODE ELEKTROPLATING Abu Zamani; Priyambodo Nur Ardi Nugroho; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
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Corrosion of paddle wheel aerator gearboxes is a major factor affecting their performance in shrimp farms. To maintain its performance, protection from corrosion of the gearbox is necessary. This study focuses on the effect of nickel electroplating on corrosion rate. Electroplating is a way of coating metals with electric current. The variations used were electroplating current and time, then analyzed using the weight loss test. The results showed that the thickest coating occurred in the variation of 4A and 30 minutes, about 1.03 mm. The thinnest coating occurred in the 1A and 10 minutes variation, which was 0.10 mm. The lowest corrosion rate is at variation 4A and 30 minutes, which is about 0.1655 mmpy. The highest corrosion rate was in the 1A and 10 min variation, which was about 0.4246 mmpy. The greater the electroplating current and time, the more the service life of the coating increases. The conclusion of this research is that nickel plating by electroplating can reduce the corrosion rate of the aerator gearbox by about 92%, because the corrosion rate of the coated one is lower than the uncoated one.
Analisis Variasi Parameter Pengelasan Spot Welding Terhadap Kekuatan Tarik Pada Material SUS 304 dan DIN 1.4003 Berlyan Putri Anugrah Nillahi Ts.; Pranowo Sidi; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 7 No 1 (2023): Conference On Design And Manufacture Its Application
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Spot welding technique is one of the most important parts in the train manufacturing process, especially in the plate working stage for the train carbody. This research aims to see the parameters that affect the tensile strength of the spot welding results using the Taguchi Method on SUS 304 2 mm and DIN 1.4003 3 mm welding joints. The parameter variations performed in this Taguchi Method are current strength, welding time, and electrode diameter. While the control level used is 2 levels on Strong Current 10.5 kA and 11 kA, Welding Time 20 cycles and 25 cycles, and Electrode Diameter 6.5 mm and 12 mm. The results obtained after analyzing and processing the data are the most influential parameters, namely strong current, followed by welding time, and the smallest influence is the electrode diameter. The results of the optimum parameter combination in this study are Current Strength 11 kA, Welding Time 25 cycles, and Electrode Diameter 11 mm. The combination of these parameters has been proven in confirmation of experiments with the Taguchi Method at a confidence level of 95% in the interval of confirmation experiments.
Perancangan Rak Penyimpanan Oli untuk Meningkatkan Kapasitas Warehouse Mazidah Alfarah Syawalyah; Bayu Wiro Karuniawan; Widya Emilia Primaningtyas
Proceedings Conference On Design Manufacture Engineering And Its Application Vol 5 No 1 (2021): Conference on Design and Manufacture and Its Aplication
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UT Surabaya has a warehouse for storing spare parts needed either during heavy equipment maintenance work or customer demand in purchasing spare parts. This warehouse still does not maximize the existing capacity, seen from the many spare parts that are not arranged. This is due to the lack of shelf storage capacity due to the demand for many spare parts. In addition, the placement of spare parts that are not organized according to their group creates one of the problems, namely oil leaks that hit other spare parts. Seeing these problems, it is necessary to design a warehouse rack supported using the Ulrich Method by making three design concepts for selecting the most appropriate concept and in accordance with warehouse needs. Making design and structural strength analysis using Fusion 360 Software based on Finite Element Methods. The selected concept is design concept 2 with structural strength analysis of the rack frame obtained the results of allowable deformation of 1.37 mm for manual calculation and software displacement analysis obtained the maximum value that occurs 0.3670 mm with ASTM A36 material deformation allowance of 23.87 mm. The maximum stress value of 45.82 MPa in software analysis and 45.64 Mpa in manual calculations with ASTM A36 material allowable stress limit of 166.667 MPa. Then the maximum safety factor value of 5 is obtained, which means the machine frame is safe to use. total
Co-Authors Abdullah, Kharis Abi Rafdi Haidi Abid Zaidahul Barok Abu Zamani Ahmad, Mahasin Maulana Alfanda, Benedicta Dian Alfanda, Benedicta Dian Aloysius Yudhistira Adi Nugraha Aminatus Sa’diyah Amir Biqi Andiana, Rocky Andita Dharmayanti Fatimatu Zahro Anggara Trisna Nugraha Ariani, Silvi Auliyasari, Inshiro Bayu Wiro Karuniawan Berlyan Putri Anugrah Nillahi Ts. Budianto Budianto Cahyono, Luqman Chamim Handoyo Dwi Sasmita Aji Pambudi Dymaseka Nasbih Sabbilli Endang Pudji Purwanti Enggar Dyah Nailufah Haryanti Evy Agnessylviana Rooseta Fais Hamzah Fajar Andi Nugroho Fajardini, Ridhani Anit Farizi Rachman Feri Alfian Pradana Fipka Bisono Galuh Anitasari Indrawan, Rizal Kiki Dwi Wulandari Kusminah, Imah Luluk Kusminah, Imah Luluk Kusuma, George Endri Kusumawardhani, Jeanny Marine Ardya Putri Viola Laila Radina Ningtyas M. Miftachul Munir Maulana Tanziilal Aziizir Rohiim Mazidah Alfarah Syawalyah Moch. Daffa Afif R. Tausa Mohamad Hakam Nindyapuspa, Ayu Ningrum, Dwi Setia Nisazarifa, Adristi Nursyifaulkhair, Desrilia Pradana, Feri Alfian Pramesti, Lely Pranowo Sidi Pratiwi, Wiwik Dwi Priyambodo Nur Ardi Nugroho Purnomo, Dhika Aditya Purnomo, Dhika Aditya Rahma Rei Sakura Riani, Novi Indah Rina Sandora Risa Nurin Baiti Riska, Bimmanda Muhammad Rosalina, Amanda Sakura, Rahma Rei Santoso, Budhi Siti Annuriyah Sri Puji Lestari Suheni Suheni Sumardiono Sumardiono, Sumardiono Tarisa Anggraini Tisya P. Ramadhani Tisya Pramesta Ramadhani Tjahyonowatie, Sri Tri Andi Setiawan Utomo, Agung Prasetyo Virgiana Kusuma Pratiwi Wahyuniarsih Sutrisno Wildan Al Farizy Rif’an Wiwik Dwi Pratiwi Wulandari, Kiki Dwi Wulandari, Kiki Dwi Zammi, Khafifulloh Al Faqih Zam Zidane Al Bayan Sulaksono