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Journal : PROZIMA (Productivity, Optimization and Manufacturing System Engineering)

Re-Layout Layout of Material Warehouse Using Dedicated Storage Method at PT. A B C R. Erik Hidayat; Boy Isma Putra
PROZIMA (Productivity, Optimization and Manufacturing System Engineering) Vol 3 No 2 (2019): Desember
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/prozima.v3i2.1270

Abstract

PT. ABC is one of the companies that consentration in steel construction. The company has an extensive warehouse perfectly adequate. But the problems faced by PT. ABC in warehouse goods product company has no arrangements regarding the layout of raw materials, so at this time to adjust the position of the storage and preparation of raw materials, made by placing the material in an irregular position and randomly depending on the position of the empty warehouse. As a result, the time period of materials so long and the production becomes inhibited. The method used in this research is by using methods dedicated storage. This method is used to minimize time and comparing the activity mileage outgoing or incoming raw materials. From the analysis results obtained value is 8258.77 meter distance. Recommendations for improvement given that create a new layout for the arrangement of raw materials in PT. A B C
Analisis Manual Material Handling Pada Pekerja Borongan Di PT. JC dengan Metode NBM dan RWL Mochamad Nuri Affa; Boy Isma Putra
PROZIMA (Productivity, Optimization and Manufacturing System Engineering) Vol 1 No 1 (2017): June
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/prozima.v1i1.703

Abstract

PT. JC is a company that uses means of transporting goods to the manual process, or so-called Manual Materials Handling (MMH) is done by workers in the Department of Warehouse. In addition to the process of moving goods by using aids such as forklifts manual removal is still needed in this company because it has advantages compared to using the tool for material removal manually can be done in a limited space. In the process of manual material handling led to several complaints that arise and can be analyzed using a Nordic body map (NBM). The use of nordic body map is an appropriate method to use because by analyzing the map of the body aimed at any part of the body feels pain. Besides complaints can also be known value Recomended Weight Limit (RWL) as recommended by NIOSH (National Institute of Occupational Safety and Health) on estimates possibility of stretching further to the value of Lifting Index (LI) aims to determine the estimated value relative to the voltage level of physical processes manual material handling. From manual material handling processes that cause the symptoms of musculoskeletal disorder completion technically be done to minimize the effects on workers.
Tofu Cutting Tool Design Improvement With Value Engineering Approach Dani Budihamsyah; Boy Isma Putra
PROZIMA (Productivity, Optimization and Manufacturing System Engineering) Vol 1 No 2 (2017): December
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/prozima.v1i2.1341

Abstract

Tahu merupakan makanan olahan yang terbuat dari pemerahan gilingan kacang kedelai makanan yang tergolong mempunyai protein yang tinggi. Tingginya minat akan konsumsi tahu membuat para produsen tahu harus bekerja keras untuk memenuhi permintaan yang makin hari kian meningkat. Untuk menjaga komitmen kepada pelanggan maka harga, kualitas dan ketersediaan tahu harus dipertahankan. Kecacatan fisik dan keseragaman ukuran tahu menjadi faktor penting agar konsumen tidak merasa dirugikan. Untuk mengurangi kecacatan ukuran dan bentuk fisik tahu serta mempercepat waktu proses pemotongan tahu maka harus dibuatkan suatu alat yang dapat membantu proses pemotongan tahu. Metode value engineering menawarkan cara bagaimana proses pembuatan cetakan tahu dengan kualitas terbaik dengan harga yang paling terjangkau tetapi tetap mempertahankan kualitas, reliabilitas, performa dan tentunya dengan harga yang terbaik. Dengan pembuatan cetakan tahu menggunakan metode value engineering, akan menambah performa operator pemotongan tahu agar meningkatkan efisiensi waktu hingga 56,5% dan tingkat presisi serta mengurangi tingkat kecacatan pada tahu sebesar 88%. Metode VE ini juga membantu dalam pemilihan alternative yang terbaik dari segi biaya hingga 12%, tetapi performa, ketahanan, dan keandalan tetap terjaga sehingga akan meningkatkan produktivitas dan menambah keuntungan bagi perusahaan.
Inventory Control of Nalco Water Treatment Raw Materials Using the Lot Sizing Method Masad Hariyadi; Boy Isma Putra
PROZIMA (Productivity, Optimization and Manufacturing System Engineering) Vol 2 No 2 (2018): December
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/prozima.v2i2.2199

Abstract

The limited supply of Nalco raw materials from producers has become a problem for PT ABC, this has led to the control of raw material inventory at PT ABC not including good management, because in the management of raw materials the company still records inventory with manual systems and in ordering raw materials only based on estimates. From the results of the study, the forecasting method used is the Double Exponential Smoothing Holt's, Brown, and Holt Winters Additive Algorithm methods, from the three methods that are most suitable is the Double Exponential Smoothing Brown method with the smallest Mean Square Error of 256.2. Calculation of Sizing Lot by using Economic Order Quantity method, Least Unit Cost method, and Silver Meal method, of the three methods the most optimal is the Economic Order Quantity method because it has the lowest cost of Rp. 12,651,145. The calculation of Safety Stock gets 17 Pail results. and for Reorder Points for Nalco Water Treatment raw material, which is 29 Pail.
Co-Authors Achmad Nuzul Amri Affandi , Ghozali Rusyid Aldy Tasandy Andriansyah Alfian Fajar Gunawan Ali Akbar Ardana, Muhammad Rizky Aska Putra Pamungkas Athika Sidhi Cahyana Atikha Sidhi Cahyana Atok Irawan Cholifah Cholifah, Cholifah Damayanti, Titik Nur Dani Budihamsyah Dewi Andriyani Diwanti Faradiba, Nabila Edi Widodo, Edi Faizal Mega Hardiansyah Fajar Alifka Hadi Fandra Prastyo Al Havish Fazrur Suman Prambahan Felly Denia Rochman Ghozali Rusyid Affandi Hana Catur Wahyuni Ifan Wahyu Pranata Dewantara Indah Apriliana Sari Irawan, Atok Irma Dwi Setyowati iswanto Iswanto Iswanto Jakaria, Ribangun B Jamaaluddin Kharisma, Aditya Nur Lazuardani, Zidan Rasyidi Luhur Arif Santoso Marodiyah, Inggit Marzuki Ibrahim Masad Hariyadi Melisa Novitasari Misbaghi, Yoni Fajar Mochamad Andre Firdiansyah Mochamad Nuri Affa Mochamad Sofwan Agil Mochammad Imam Mashuri Mohammad Reza Khatamy Much Syafiudin Muchammad Ikbal Pratama Muhammad Alfin Afiyanto Muhammad Bayu Aji Saputra Muhammad Kelvin Alfindo Muhammad Rifqi Maulana Nasoik, M. Kholisun Pamungkas, Aska Putra Prayoga Dwi Firmansyah Puspista Handayani Putri, Natasya Kurniawan R. Erik Hidayat Ramadhani, Satria Ribangun Bamban Jakaria Rohman, Ahmad Fathur Romi, Mochammad Sari, Indah Apriliana Satria Ramadhani Seftiardiyah, Yenni Setiyono, Wisnu Panggah Setya Adi Pratama Setya Adi Pratama Setya Budi Shazana Dhiya Ayuni Siti Wachidatul Bahiyyah Sultan Afli Tedjo Sukmono Thurmudhi, Moch Ibad Titik Nur Damayanti Wafika Urfa Maulidah Wiwik Sulistiyowati Wiwik Sumarmi Wulandari, Indah Apriliana Sari Yulianto, Rizky Zahara Sofillauny