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Faisal Manta
Institut Teknologi Kalimantan
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Analisis Efektivitas Forklift 5 Ton Di PT XYZ Dengan Metode Overall Equipment Effectiveness Lindra Rahmad Rizqi Julian; Faisal Manta; Kholiq Deliasgarin Radyantho; Hadhimas Dwi Haryono; I Made Ivan Cakra Sujana
AUSTENIT Vol. 17 No. 2 (2025): AUSTENIT: Oktober 2025
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v17i2.11056

Abstract

Forklifts play a vital role in ensuring the smooth production and distribution of materials in industrial environments. The effectiveness of forklift operation significantly influences productivity, particularly in the oil and gas sector, which demands high punctuality and efficiency. This study aims to analyze the operational effectiveness of a 5-ton forklift at PT XYZ by applying the Overall Equipment Effectiveness (OEE) method, which consists of three main components: availability, performance, and quality. In addition, the six big losses approach is used to identify the primary sources of inefficiency. The results show that the highest OEE value was recorded in June at 91.04% (availability 94.24%, performance 96.60%, and quality 100%), while the lowest was in July at 82.20%, falling below the world-class OEE benchmark of 85%. Fishbone diagram analysis indicates that idle and minor losses are the largest contributors, accounting for 61.9% of the total losses. These are mainly caused by human factors, such as low work discipline, insufficient operator skills in executing standard procedures, irregular work methods, and the absence of a real-time system for recording and reporting minor disturbances. Other supporting factors include limited direct supervision, excessive workload, and non-optimal preventive maintenance schedules. To address these issues, the study recommends improvements such as regular operator training, clearer and more structured work procedures, implementation of daily log sheets to record idle time, improvement of forklift operation routes to minimize obstacles, and routine preventive maintenance scheduling for critical components, including brakes, batteries, forks, and electrical systems.
Co-Authors Achmad Farizul Hasmi Aditiya Ramadhan Adnan Rusdan Ahmad Kamil Muqoffi Ahmad Yassar Sitompul Aji Bagas Caesar Alip Suhada Andre Amba Matarru Andreas Anju Manik Annisa Nurlaili Ariel Muda Simanungkalit Azhar Syafiq Putra Bintara Alfaris Chaerul Qalbi Chaerul Qalbi AM Cut Keumala Banaget Desly Angeline Sa’pangan Devy Setiorini Sa’adiyah Dewa Ichwan Suharisma Dinda Achmad Feridiansyah Djafar, Alfian Donny Pasunyar Etni Jechonia Malchieli Faradhila Arham Hagan Fariidah Rahmah Deviyani Fauzan Adzimi Ferly Ardian Nur Firman Ali Nuryanto Gad Gunawan Haryono, Hadhimas Dwi I Made Ivan Cakra Sujana I Made Ivan Wiyarta Cakra Sujana Idhil Ismail, Andi Illa Rizianiza Inayah An Nabila Ismail Aman Julianto Hadi Kan Grizzel A. F. Kamagi Kholiq Deliasgarin Radyantho Kurnia Dwi Artika Kurniawati, Diniar Mungil Lindra Rahmad Rizqi Julian Linggar Rengga Alridho Martina Puspita Sari Mei Citra Limbong Menasita Mayantasari Muchammad Jamil Muhammad Adzar Priatna Muhammad Fiqriadi Muhammad Haedir Ali Ahmad Muhammad Idris Al-Hakim Muhammad Ilham Yusnin Muhammad Iskandar Muhammad Iskandar Muhammad Kamil Muhammad Noor El-Haj Muhammad Raihan Laden Muhammad Triatmojo Myhammad Ibnu Habbil Sunarno Putra Dilto Tondok Rafly Amanda Reihanda Fikri Wirayudha Reza Naufal Hanifudin Rezar Fauzan Asyrof Ridho Novfyantoro Ridhwan Haliq Ridhwan Haliq Rifqy Abdul Basith Rijal Surya Rahmany Riki Herliansyah Riola Montissa Risdianto - Ardani Rizki Rama Aditia Amril Rosita Hanna Sri Yuliani B.P Santy Sarah Zhafirah Saut Hamonangan Mangunsong Selvia Nur Qolbi Sena Sukmananda Suprapto shoodiqin, dian mart Sofia Annisa Sony Doran Febriawan Suanggana, Doddy Suci Nur Kholifah Sukma Maharany Syahrul Gunawan Valentino Rifai Oroh Vidi Apriany Yonathan Parsualin Lobo Silalahi Yongki Christandi Batubara