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Pembuatan Pulp Cetak Tanpa Perekat Dari Pulp Batang Jagung Muhammad S. A. Aziz; Zulfansyah Zulfansyah; Warman Fatra; Hari Rionaldo
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 1, No 1 (2014): Wisuda Februari Tahun 2014
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Packaging material’s demand continue to increase along with the development of industry all over the world. Styrofoam as conventional packaging materials, have been looked for a subtitute because it does not decompose and the depletion of fossil fuels as it’s feedstock. Cornstalk has abundant amount as biomass waste. Despite it’s well known quality as raw material for pulp, it hasn’t got utilized yet. Molded pulp as one of the alternative packaging, has a promising future with it’s degradable characteristics and good mechanical properties. Cornstalk as raw material for the pulp along with the empty fruit bunch (EFB) ash works as the alkaline source for the alkaline pulping. The binderless molded pulp then formed with the help of hot press. The thermoset properties of the lignin itself, give the posibility to produce molded pulp without any binder resin. Tensile index, tear index and burst index were determined experimentally to express the mechanical properties of the binderless molded pulp products. This experiment were done as an effort to utilize the biorenewable resource to make a packaging product that could be an alternative to the conventional one.The result indicate that cornstalk as raw material to produce molded pulp gives good mechanical properties compare to styrofoam packaging product. Molded pulp from cornstalk gives tensile index 17,5 – 34 Nm/g, tear index  10 – 26 mN.m2/g and burst index 0,89 – 1,52 kPa.m2/g. In generally, variation of temperature give dominant significant influence to mechanical properties of molded pulp.Keywords: Binderless; Cornstalk; EFB Ash; Packaging; Molded Pulp
Pembuatan Briket Dari Produk Torefaksi Pelepah Sawit Ramdhani Asywal; Zuchra Helwani; Warman Fatra
Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains Vol 7 (2020): Edisi 2 Juli s/d Desember 2020
Publisher : Jurnal Online Mahasiswa (JOM) Bidang Teknik dan Sains

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Abstract

Palm frond is biomass that has not been widely used as a renewable energy source. Torrefaction is a pretreatment process to improve the quality of the biomass as solid fuel. The aims of this research was to made briquette from palm frond which appropriate with SNI, and then to determined the effects of particle size, pressure and filler composition on response toward calorific value and pressure using Responce Surface Methodology (RSM). Palm frond uses sieve 60, 80 and 100 mesh. Pressure 100, 110 and 120 kg/cm2, and tapioca adhesive composition 10, 20 and 30%-wt. The highest calorific value was 3989,05 cal/g which obtained at 100 mesh of particle size, pressure 120 kg/cm2, and filler compostion 10%-wt. The highest pressure was 8,92759 kg/cm2 which obtained at 100 mesh of particle size, pressure 120 kg/cm2 and filler composition 30%-wt. Process conditions is very influence significantly on the calorific value and compressive strength is the composition of the adhesive and the pressing pressure. Keywords : Briquette, Torrefaction, Responce Surface Methodology, Calorific Value, Renewable Energy
Failure Analysis of Hydraulic Cylinder Bolt on Turntable Vibrating Compactor in Aluminum Processing Plant Indah Permata Sari; Warman Fatra
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 2 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (437.913 KB) | DOI: 10.36842/jomase.v64i2.215

Abstract

The aluminum and its alloy have several characteristics i.e. relatively low density, high electrical and thermal conductivity and also good in corrosion resitance. The molding process of green anode blocks at an aluminum plant is carried out by an anode forming system. In this system, there is a printer called as turntable vibrating compactor or referred to as a ‘shaking machine’. During 55 seconds of anode block compaction, the fluctuating stress would be received by hydraulic cylinder bolt due to vibrations of the turntable vibrating compactor. Fluctuating stress that works continuously on the bolt can increase the tendency of failure. This paper aims to find out the causing factors and alternative solution for failure of the hydraulic cylinder bolt. To determine the cause of failure, several methods are carried out, i.e. fractography investigation, metallography examination according to ASTM E3-95, hardness testing according to ASTM E92-17 and tensile testing according to ASTM E8/E8M-16a. Fractography investigation show the failure mode of low cycle fatigue due to the application of high nominal stress. This is indicated by the presence of ratchet, beach mark, river mark and shear lip. The short life of the bolt due to the hardness and strength of the bolt after undergoing the heat treatment process Q + T cannot increase its endurance limit.
Tricopter Vehicle Frame Structure Design Integrated as Platform of Fixed Wing Atha Mapper 2150 Kaspul Anuar; Warman Fatra; Musthafa Akbar
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 2 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (412.545 KB) | DOI: 10.36842/jomase.v64i2.218

Abstract

To upgrade aerial vehicle of Atha Mapper 2150 capable of vertical take-off and landing capability, it needs to be integrated to the tricopter vehicle. In this study the tricopter frame structure was designed based on the Atha Mapper 2150 fixed wing vehicle. This study began with a calculation process to determine the dimensions of the tricopter.. Next, the process of building four tricopter concept designs with variations of the shape of the frame and the cross section of the arm. The four concept designs are selected using a decision matrix. Based on the values in decision matrix table, the design concept I (Y configuration and rectangular arm cross section) was the best design, because it has the highest weighting value. The selected design was then simulated for its structural strength in Ansys software by giving a load of thrust to the three arms of the tricopter frame. In the middle of frame is given a boundary condition in the form of hinges. From the static simulation results of the tricopter frame structure, the maximum stress value was 54,126 MPa, which occurred on the M3 arm. The greatest total deformation also occurred in the M3 arm with a value of 10,335 mm. The safety factor value of tricopter frame structure was 8.77. This shows the tricopter frame structure with the main material in the form of carbon fiber, acrylic and PLA meets the required safety criteria.
Pembangkit Listrik Tenaga Surya Untuk Mengatasi Krisis Energi Ketika Musim Kemarau Asral Asral; Warman Fatra; Indra Yasri; Feri Candra
JPPM (Jurnal Pengabdian dan Pemberdayaan Masyarakat) VOL. 3 NOMOR 2 SEPTEMBER 2019 JPPM (Jurnal Pengabdian dan Pemberdayaan Masyarakat)
Publisher : Lembaga Publikasi Ilmiah dan Penerbitan (LPIP)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (601.741 KB) | DOI: 10.30595/jppm.v3i2.4127

Abstract

Desa Batu Sanggan terletak jauh ke arah hulu sungai Sebayang Kecamatan Kampar Kiri Hulu provinsi Riau dan  hanya bisa ditempuh dengan perahu. Kondisi ini  menyebabkan desa tersebut sulit  dijangkau untuk pengembangan jaringan oleh Perusahaan Listrik Negara. Namun di desa tersebut banyak tersedia energi panas matahari. Teknologi pemanfaatan energi matahari menjadi energi listrik layak untuk diaplikasikan guna mengatasi permasalahan. Sejak 15 tahun lalu dikembangkan pembangkit listrik tenaga matahari sekarang dalam keadaan rusak. Kerusakan disebabkan kurang memahami perawatan dan tata cara operasional pembangkit listrik. Tujuan utama kegiatan pengabdian adalah untuk menerapkan teknologi pembangkit listrik tenaga surya dan perawatan dalam rangka mengatasi krisis energi di desa Batu Sanggan. Pemasangan, perawatan dan perbaikan pembangkit dilakukan dengan mengajarkan masyarakat agar bertanggung jawab untuk operasional selanjutnya. Pergantian komponen seperti baterai, charger, inverter dan perawatan pada solar sel dan jaringan kabel listrik telah dilakukan. Disamping itu juga diberikan pemahaman tentang prosedur perawatan dan pengoperasian pembangkit kepada masyarakat. Kegiatan ini telah berhasil memperbaiki dan memfungsikan kembali pembangkit listrik tenaga surya di tempat fasilitas umum, yaitu sekolah, posyandu dan tempat ibadah.
PEMETAAN MELALUI FOTO UDARA PADA LAHAN MARGINAL (TIDUR) YANG BERPOTENSI UNTUK DIJADIKAN LAHAN PERKEBUNAN DI DESA BINAMANG, KECAMATAN XIII KOTO KAMPAR, KABUPATEN KAMPAR, PROVINSI RIAU Nazaruddin; Kaspul Anuar; Warman Fatra; Awaludin Martin; Asral
Dinamisia : Jurnal Pengabdian Kepada Masyarakat Vol. 3 No. 1 (2019): Dinamisia: Jurnal Pengabdian Kepada Masyarakat
Publisher : Universitas Lancang Kuning

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31849/dinamisia.v3i1.2066

Abstract

The area of ​​Binamang Village has potential area to develop its plantation. Besides being suitable for planting oil palm and rubber commodities, Binamang village is also suitable to be developed by its plantations in the commodities of brown, gambier and gaharu. This is also supported by the large amount of marginal (non productif) land that has not been used in the village of Binamang. However, some of these marginal area are the Koto Panjang PLTA lake catchment area. Clear and detailed mapping is need to classify of marginal area which is potential to be used as plantation land in this area. This is done so that there will be no conflicts in the future. In addition, this mapping data is also useful as information data for potential investors who intend to invest their funds in the plantation sector in Binamang Village. To classify the marginal area which is not the Koto Panjang hydropower (PLTA) lake catchment area, a team of lecturers from the Mechanical Engineering Department of the University of Riau carried out community service activities in the village of Binamang, in the form of build maps of marginal area that could potentially be used as plantation / agriculture. This map is equipped with a geospatial information system. This mapping activity was carried out by using aerial photographing methods through Unmanned Aircraft by involving students of Riau University and local village equipment. This aerial photography activity is carried out at an altitude of 250 meters above ground level. With this method, all marginal areas in Binamang village can be mapped quickly and in detail. Based on calculations carried out through aerial photographic maps that have been injected with GPS coordinates, the marginal area that has the potential to be developed into plantations in Binamang Village is about 40 hectares. This result can be a reference for relevant stakeholders in planning the development of plantation areas in Binamang Village. The results of aerial maps can also be used by local policy makers in planning the spatial layout of Binamang Village.
Effect of Mold Material on Shrinkage of Investment Casting Wax Pattern Dedy Masnur; Harrianda Hudaya; Putri Nawangsari; Warman Fatra
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 2 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (588.16 KB) | DOI: 10.36842/jomase.v66i2.292

Abstract

Various attempts have been made to substitute metal as the wax pattern mold material due to manufacturing costs and time-consumption. This research investigates the linear and volume shrinkage on the wax pattern of gypsum, silicone rubber, and epoxy resin as alternative materials to metal molds. A nylon master pattern was made by machining. The master pattern size was set as a reference for dimensional comparison with the cast wax pattern. Wax pattern molds were created using the master pattern, namely gypsum, silicone rubber, and epoxy resin. Paraffin wax was heated up to 55˚C in metal, then poured into each wax pattern mold. The length, radius, inlet, and outlet diameter were measured using a profile projector, then the linear shrinkage was calculated. The volume shrinkage was obtained through the sample weighing. The results show that silicone rubber has the lowest linear shrinkage of any sample in contrast to its volume shrinkage.
Manufacturing of Crystal Palm Sugar and Digital Product Marketing in Lubuk Bendahara Timur Village Said Zul Amraini; Zuchra Helwani; Muhammad Mardhiansyah; Warman Fatra; Reno Susanto
ABDIKAN: Jurnal Pengabdian Masyarakat Bidang Sains dan Teknologi Vol. 1 No. 3 (2022): Agustus 2022
Publisher : Yayasan Literasi Sains Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55123/abdikan.v1i3.810

Abstract

Palm sugar agro-industry in Rokan Hulu Regency has obstacles in its development, namely technological capabilities, and limited supporting infrastructure for agro-industry, marketing and distribution that are less developed. The purpose of this service is to design a tool to make crystal sugar so that it can convert solid palm sugar which is usually produced by the community so that the price of palm sugar is higher than ordinary solid palm sugar and assist in digital marketing. This community service method is carried out in several stages, namely: observation, problem identification, problem formulation and finding the best solution. Through this service program, this service, the University of Riau implementation team has succeeded in designing and manufacturing palm sugar crystallization tools, socializing the use of the tool, counseling about digital marketing, and counseling efforts to change people's mindsets in the behavior of using sap water as an ingredient for making palm sugar.
PEMANFAATAN LIMBAH TANDAN KOSONG SAWIT (TKS) SEBAGAI MATERIAL ALTERNATIF DALAM PEMBUATAN BADAN WAHANA TERBANG TIPE FIXED WING ATHA MAPPER 2150 Kaspul Anuar; Warman Fatra; Anita susilawati
Jurnal Rekayasa Mesin Vol. 13 No. 2 (2022)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v13i2.1161

Abstract

To improve the application and use value of Palm Oil Empty Fruit Bunch (OPEFB) waste as a composite material, the research team conducted research related to the utilization OPEFB fiber as an alternative material to replace carbon fiber in the manufacture of fuselage of Unmaned Aerial Vehicle (UAV). The low price of OPEFB, low of specific density and it’s abundant availability are the basis of research to apply it’s fiber as material of UAV fuselage. This research begins with the processing of OPEFB into fiber through an alkali treatment process. Furthermore, the process of maleated natural rubber as a mixture of resin matrix. Afterward, the fuselage is molded use hybrid fiberglass-OPEFB fiber and resin epoxy that has been mixed with natural rubber. Fuselage of UAV is also molded with material of hybrid fiberglass-fibercarbon. Based on mass measurements, the fuselage of hybrid fiberglass-OPEFB fiber material and the fuselage of hybrid fiberglass-carbon fiber material have a mass of 510 grams and 540 grams respectively. For deflection measurement, fuselage of hybrid fiberglass-OPEFB fiber material has a maximum deflection as 2.01 mm, while the fuselage of hybrid fiberglass-fibercarbon material has a maximum deflection as 1.19 mm. In statis impact test, the two fuselage are able to withstand shock load.
RANCANG BANGUN SISTEM PELONTAR TIPE CATAPULT UNTUK WAHANA TERBANG TIPE FIXEDWING ATHA MAPPER 2300 Kaspul Anuar; Imam Nugraha; Musthafa Akbar; Nazaruddin Nazaruddin; Warman Fatra
Jurnal Teknologi Vol 15, No 1 (2023): Jurnal Teknologi
Publisher : Fakultas Teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jurtek.15.1.13-24

Abstract

Atha Mapper 2300 is a fixed wing aircraft, which is the next generation of Atha Mapper 2150. In order to finish its mission, the aircraft used to take off by hand launch method. Hand launch method utilize the throwing force of the launch operator to take off. The method has many issues, such as low safety degree, and inconsistent take off angle and speed. The purpose of this research are to design a launcher for Atha Mapper 2300 UAV, to determine the structural strength for Atha Mapper 2300 launcher system, to produce the designed launcher system, and to find out the performance of the produced launcher system. The design process was based on the Atha Mapper 2300 specification, which are 2300 mm of wingspan, MTOW: 6 Kg, and 10 m/s of stall speed. The result of the design was a launcher system with dimension of 3000 mm length, 1400 mm wide, 900 mm height, and 14o inclination angle. The launcher system was a catapult type launcher with 30 x 60 x 1.2 mm hollow stainless steel as its main material, and has a total mass of 11.162 Kg. The structural strength calculation resulted a criteria fulfillment of 113.4. The calculation also resulted a maximum launch speed of 11.658 m/s. Then, practically the produced launcher result a maximum launch speed of 12.116 m/s which is relatively close to the theoretical calculation. The speed fulfill the initial criteria which is ≥ 11.5 m/s. By these results, the launcher system was claimed to be successfully help Atha Mapper 2300 to have a stabilized take off.