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Facility Relayout Using Systematic Layout Planning and Blocplan Methods to Minimize Material Handling Distance Nabila Tsaniatu Yulia; Atikha Sidhi Cahyana
Procedia of Engineering and Life Science Vol 2 No 2 (2022): Proceedings of the 4th Seminar Nasional Sains 2022
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v2i2.1231

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. A good facility layout will affect sustaining the smoothness of the production process. initial observation on a current CV. NTY is still not good to apply because it does not take into account the degree of proximity. This can be seen from machine laying as well as workstations that look distanced as well as the flow of intersecting material resulting in backtrackings, such as the blowing department towards the cutting department its material removal distance of 23.2 m and having to go through the packing department and plong department with too much distance and intersect caused the production time to become longer. The methods that production facility layout design uses on the CV. NTY is Systematic Layout Planning and Blocplan methods. This method was chosen because it conforms to the company's characteristics and can minimize the distance between production stations as well as no more intersecting production process flow. This study was conducted to find out and obtain improved material distance efficiency in handling the preliminary layout with the proposed layout. The results of the study show the blocplan method has a total decrease in the displacement distance smaller by 60.73 m with an efficiency increase of 42 % as well as improving the flow of the production process in the initial layout.
Analysis of Cup Printing Quality Control Using Statistical Process Control Methods and Human Reliability Assessment (Case Study: PT Indo Ceria Plastic Printing) Moch Imam Andreansyah; Atikha Sidhi Cahyana
Procedia of Engineering and Life Science Vol 3 (2022): Proceedings of the 5th Seminar Nasional Sains 2022
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v3i0.1315

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This research was conducted at PT Indo Ceria Plastic Printing aims to determine the main cause of defective cup printing and to reduce product defects in the production process. Based on the problems faced by the company, namely the high percentage of cup printing defects which eventually led to more and more reject cup printing rates, even the problem of passing the defective cup being sent to the customer’s hands, which made the customer complain about the problem of the number of bad product quality being sent so that they finally submitted a returned product. Therefore, quality control efforts are carried out on cup printing products to find the cause of the defect and find a solution to repair it. The research methods used in solving the problems that occur at PT Indo Ceria Plastic Printing is to use Statistical Process Control methods and Human Reliability Assessment. From the result of research conducted, it is known that the biggest cause of defect in cup printing products is “defect awal start”. From the results of meaning employee performance, the largest HEP value was found, namely, the type of possible error is “pengisian tinta pada mesin” which was 0,6324. So, this factor was the dominant one that resulted in defects and must be repaired immediately.
ECOBRICK : ALTERNATIF PEMANFAATAN BOTOL PLASTIK BEKAS DI DESA KAJARTENGGULI SIDOARJO Inggit Marodiyah; Atikha Sidhi Cahyana
PeKA: Jurnal Pengabdian Kepada Masyarakat Vol 5, No 2 (2022): Desember
Publisher : LPPM, Universitas Katolik Widya Mandala Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33508/peka.v5i2.4113

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ABSTRACT Plastic bottle waste is a wasted material. Waste still has economic value if it is reused into a useful item. The residents of the Kajartengguli village in Sidoarjo numbered 2637 people, which was dominated by women with a total of 1366 people, still often dispose of garbage by burning it. Training activities on the use of used plastic bottles for PKK women with the ecobrick method can provide a double function, namely knowledge of the use of used plastic bottles while reducing the volume of waste. The training method for making ecobricks begins with socialization, questions and answers, demonstrations, practice and mentoring. The results obtained are an increase in public understanding about plastic waste, ecobrick products and mothers can practice directly making plastic waste into ecobrick products
Uji Viskositas Penanganan Limbah B3 Liquid pada Oli Bekas Menggunakan Metode Taguchi Aldi Bayu Pamungkas; Atikha Sidhi Cahyana
JTI: Jurnal Teknik Industri Vol 9, No 1 (2023): JUNI 2023
Publisher : Universitas Islam Negeri Sultan Syarif Kasim Riau

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24014/jti.v8i2.21812

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Pengelolaan limbah B3 sangat berguna bagi keberlangsungan lingkungan, baik yang berkaitan secara langsung di lingkup industri maupun yang tidak langsung seperti penggunaan dalam rumah tangga dan lainnya. Dampak yang ditimbulkan oleh oli bekas jika dibuang sembarangan adalah dapat mengakibatkan pencemaran lingkungan. Penelitian ini berfokus pada proses treatment limbah oli bekas untuk menjaga lingkungan agar kerusakan dapat diminimalisir. Pengolahan data dilakukan secara kualitatif yaitu dengan wawancara kepada Ekspert untuk mendapatkan uji apa saja yang digunakan untuk proses treatment produk oli. Untuk mendapatkan hasil uji viskosistas pada komposisi oli bekas yang tepat, maka digunakan metode Taguchi. Metode taguchi diharapkan dapat menghasilkan kualitas oli bekas yang bagus dan dapat diolah secara tepat. Penilaian uji dengan metode taguchi focus pada karakteristik limbah pelumas dan tingkat viskositas, kerapatan oli dan tegangan permukaan oli, serta persentase tingkat kemurnian oli bekas. Hasil penelitian didapatkan bahwa nilai terbaik pada oli bekas harus memenuhi nilai viskositas 60 ms, kerapatan oli 0,96 gr sedangkan tegangan permukaan oli 17,65 dyne/cm, dan presentase kemurnian harus memenuhi nilai 80% daripada kandungan lain seperti air maupun slug yang terkandung di dalam oli bekas.
Production Facility Layout Redesign Using Systematic Layout Planning And Blocplan Methods Mukhammad Hasan Bisri; Atikha Sidhi Cahyana
Procedia of Engineering and Life Science Vol 3 (2022): Proceedings of the 5th Seminar Nasional Sains 2022
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v3i0.1349

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Layout of production facilities in CV. Jaya Rubber Industry was identified as less than optimal. The placement of production facilities that are less than optimal causes the distance between several departments to be far apart, for example in the cutting section to the molding section, the molding section to the trimming section and also the QC and packing sections to the finished goods warehouse. It was also found that intersecting material flows can cause backtracking, for example between molding to trimming and packing to the finished goods warehouse. These problems can result in the production process being less effective and efficient. This research combines two methods, namely systematic layout planning and blocplan methods. The systematic layout planning and Blocplan methods have several stages in planning the layout. This method is believed to be able to solve various problems that exist within the company such as production flow, transportation, warehousing, assembly and others. This method was chosen because the current industrial conditions require adjustments in the preparation of a good layout. The results of this study obtained a layout from the blocplan method which was chosen as the proposed layout with a total displacement distance of 44.25 with a decrease in distance of 23.75 m from the initial distance, with an efficiency level of 34% which was able to improve the flow of the production process for the better.
Finished Paint Warehouse Re-Layout Using Slp and Shared Storage Methods to Minimize Material Handling Costs Riqi Hidayatulloh; Atikha Sidhi Cahyana
Procedia of Engineering and Life Science Vol 3 (2022): Proceedings of the 5th Seminar Nasional Sains 2022
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v3i0.1354

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Re-Layout finished paint warehouse use method Systematic Layout Planning (SLP) and Shared Storage could reduce wastage caused by layout lack of facilities max, for example distance long distance cause fare material handling Becomes big and heaps or paint arrangement that is not efficient.From result study Re - layout done use method Systematic Layout Planning (SLP) and Shared Storage obtained results efficiency as much as 59.74% of distance initial 25,967 m to 10,452 m after use layout proposal and that take effect to results fare material handling every company month can spend Rp. 5,959.99.12 for layout beginning be Rp. 2,817,056.32 per month after use proposal layout so that can save as much as 52.27%
Canteen Food Waste Reduction Strategies Using the Life Cycle Assessment Method Fajar Mochammad Ichwan; Atikha Sidhi Cahyana
Procedia of Engineering and Life Science Vol 3 (2022): Proceedings of the 5th Seminar Nasional Sains 2022
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v3i0.1356

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Food waste is a global issue which is currently the center of attention of the world community. Starting from developing countries to developed countries trying to solve the problem of food waste that occurs in the country. As is well known, the amount of food waste or food waste is increasing every day, both from industry and households or restaurants, in Sidoarjo alone can produce as much as 2,400 tons of waste per day with 116 TPSTs, which can only manage 600 tons of waste per day. well managed. Part of the waste consists of leftover food and vegetables from restaurant and industrial including wastefood waste ,from a company canteen. For large companies with thousands of employees, food scraps will definitely pile up every day. Therefore, this study aims to find a strategy to reduce food waste in the company canteen. In order to produce output that is in line with expectations, it must be used an appropriate method. The method used in this research is the LCA (Method life Cycle Assessment)which can help to solve problems, find the cause and effect of the main problem widely. LCA is a method used to analyze potential environmental impacts arising from an activity, by reducing the use of raw materials and transportation, implementing pollution control, reducing environmental emissions and utilizing waste. In this research, the result is Waste percentage is the percent of product loss caused in cooking, trimming, portioning or cleaning. With the normal limit of the waste percentage generated by a restaurant or canteen is 37-41%, PT. ECCO is still on the normal threshold with a percentage of 39%.
Product Quality Control In CV XYZ Using Seven Tools and Quality Control Circle Priyo Sambodo; Atikha Sidhi Cahyana
Procedia of Engineering and Life Science Vol 3 (2022): Proceedings of the 5th Seminar Nasional Sains 2022
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v3i0.1371

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In the industrial world, competition for technological advances and marketing strategies is a very big thing, with the level of In this competition, business people are required to always innovate and implement the best strategies to improve product quality or quality. The purpose of this study was to identify the most dominant product defects of the active speaker production process at CV. XYZ. The method used is Seven Tools and Quality Control Circle (QCC) to identify and evaluate the potential failure of the product in CV. XYZ. the Quality Control Circle (QCC) method by applying the PDCA (Plan-Do-Check-Action) and with the Seven Tools (Stratification, Histogram Graph, Pareto Chart, Cause-Effect Diagram, Control Graph). The results of the study indicate that the known factors causing product defects that can be seen from fishbone are humans, machines, materials, environment, and methods and provide suggestions for improvements that are implemented using PDCA (Plan-Do-Check-Action) which can minimize the occurrence of defects. repeated.
Empowering Communities Through Household Organic Waste Management: A Case Study in Kajartengguli Village, Indonesia Inggit Marodiyah; Atikha Sidhi Cahyana; Intan Rohma Nurmalasari
Indonesian Journal of Cultural and Community Development Vol 14 No 2 (2023): June
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijccd.v14i2.928

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Household waste, particularly solid waste, poses significant environmental challenges globally, impacting land, water, and air quality. This study aims to address the environmental degradation caused by waste accumulation by implementing a simple waste management approach in Kajartengguli Village, Indonesia. The method involves segregating household waste into organic and inorganic categories, with a focus on the composting of organic waste. By providing socialization and training sessions, the local community, specifically the PKK (Family Welfare Movement) members, were educated about waste management practices and trained in composting techniques. The outcomes revealed that this community engagement initiative increased waste management knowledge and empowered the residents to reduce household waste, particularly in Kajartengguli Village. The program's success lies in its ability to transform organic waste into compost, which not only improves soil fertility but also provides economic benefits through the sale of compost products. The implications of this study highlight the importance of community-driven waste management initiatives in mitigating the global waste crisis and promoting environmental stewardship. Highlight: Household waste management is crucial for mitigating the global waste crisis and reducing environmental pollution. Effective waste management involves segregating organic and inorganic waste, with a focus on composting organic waste. Community engagement programs can empower residents by increasing their knowledge and awareness of waste management practices, promoting the utilization of organic waste as compost, and reducing the population of household waste in the surrounding environment. Keyword: Household Waste Management, Organic Waste, Composting, Community Engagement, Environmental Stewardship
Empowering Sustainable Practices: Enhancing Food Management and Waste Reduction in an Agricultural Community Atikha Sidhi Cahyana; Inggit Marodiyah; Intan Rohma Nurmalasari
Indonesian Journal of Cultural and Community Development Vol 14 No 2 (2023): June
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijccd.v14i2.956

Abstract

This study addresses knowledge gaps in a rural agricultural community, exemplified by Kajartengguli Village, where low education levels have influenced conventional waste disposal methods. With 49% of residents lacking formal schooling, and only 6% holding degrees, unsustainable waste management practices persist, including burning waste without considering consequences. The initiative, conducted on February 8, 2023, engaged PKK women from Kajartengguli Village, Prambon District, Sidoarjo Regency, in disseminating effective food preparation and preservation techniques. By appropriately storing ingredients such as vegetables, fish, and seasonings, the community aimed to extend their shelf life. Positive reception of the training has sparked enthusiasm among Kajartengguli women, showcasing potential for reduced food waste and enhanced sustainability practices in similar contexts. Highlight: Educational Disparities: Addressing the influence of low education levels on conventional waste disposal practices in a rural agricultural community. Sustainable Waste Management: Highlighting persisting unsustainable waste disposal practices, including unconsidered burning, and the need for effective interventions. Empowering Change: Demonstrating the impact of engaging PKK women in disseminating improved food preparation and preservation techniques, fostering enthusiasm for enhanced sustainability and reduced food waste within the community. Keyword: Knowledge Gaps, Rural Community, Waste Management, Food Preparation, Sustainability