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Queue Optimization Study for Retail Efficiency Enhancement: Studi Optimalisasi Antrian untuk Peningkatan Efisiensi Ritel Setiabudi, Edo; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 3 (2024): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i3.1165

Abstract

Minimarkets face challenges of overcrowding and prolonged wait times, often due to suboptimal cashier staffing. This study aims to determine the optimal number of cashiers to minimize queues. Using a single-phase multi-channel queuing model, data was collected through direct observation and quantitative analysis. Initial findings with two cashiers revealed varying wait times, prompting simulation experiments. Results indicated that adding a third cashier significantly reduced wait times to 0.41-2.45 minutes, enhancing service efficiency and customer satisfaction. Future research may explore longer observation periods and assess cost-effectiveness in staffing adjustments. Highlight: Data Analysis: Direct observation, quantitative data, and Excel processing for insights. Simulation Test: Arena software simulates cashier scenarios for service optimization. Efficiency Boost: Adding a cashier reduces wait times, enhancing customer satisfaction. Keywoard: Minimarket, Queuing Model, Cashier Optimization, Service Efficiency, Customer Satisfaction.
Reducing Production Defects in Indonesian Furniture Using Seven Tools and 5W+1H: Mengurangi Cacat Produksi pada Furnitur Indonesia dengan Menggunakan Tujuh Alat dan 5W+1H Burhanudin, Asrul; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 25 No. 4 (2024): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v25i4.1189

Abstract

PT. Romi Violeta, an Indonesian furniture company specializing in rattan and wood products, faces frequent production defects. This study aims to identify and reduce these defects using the Seven Tools and 5W+1H methods. Qualitative data were obtained through field observations and interviews, while quantitative data were gathered using the Seven Tools approach. From February to June 2022, color variation was the most frequent defect, with the highest defect rate in March at 26.5%. Root causes included factors related to man, material, machine, method, and environment. The proposed corrective actions aim to minimize these defects, enhancing overall product quality. Future research should explore additional defect causes using different methodologies. Highlight: Defect Analysis: Identified color variation as the most frequent defect. Root Causes: Man, material, machine, method, and environment factors. Corrective Actions: Proposed solutions to minimize defects and enhance quality. Keywoard: Production defects, Seven Tools, 5W+1H, quality improvement, furniture manufacturing
Risk Analysis of Increase Efficiency The Sugar Production Process Using The FMEA Method: Analisa Resiko untuk Meningkatkan Efesiensi Proses Produksi Gula Menggunakan Metode FMEA Fachrudin, Moch Fais; Cahyana, Atikha Sidhi
Procedia of Engineering and Life Science Vol. 8 No. 1 (2025): Proceedings of the 8th Seminar Nasional Sains 2025
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v8i1.1845

Abstract

PT P, a sugar manufacturing company, has a sugar factory located in the Sidoarjo area. SHS sugar and quality manufacturing company. Production problems often cause long production delays, therefore managing the production process is very important. Failure modes and effects analysis (FMEA) was used to determine possible failure modes of sugar production. In the test results, various kinds of problems were found: transportation, grinding, purification, evaporation, crystallization. There are 5 factors that cause production inefficiency, namely: human factors, word methods, environment, raw materials and machines used. This resulted in that when the sugar production process was not optimal at PT P, the FMEA method was used to minimize production constraints in order to achieve production targets. After observing using the FMEA method, a value of 480 was obtained in the milling process.
Pendampingan Laporan Keuangan, Proses Bisnis Implementasi Internal Control Over Financial Reporting (ICOFR) dan Digital Marketing pada SDGS 8 di BUMDES Rezeki Barokah Mandiri Kedungcangkring Sumartik, Sumartik; Indayani, Lilik; Cahyana, Atikha Sidhi; Fa’una, Dyah Atia Mayang; Awalya, Salma Rizky
Jurnal Pengabdian Masyarakat dan aplikasi Teknologi Vol. 05 No. 01: March 2026
Publisher : Institut Teknologi Adhi Tama Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.adipati.2026.v5i1.8145

Abstract

Kegiatan pengabdian kepada masyarakat ini bertujuan untuk mengatasi permasalahan yang dihadapi BUMDes Barokah Rezeki Mandiri di Desa Kedungcangkring, Sidoarjo, yang mengalami penurunan omset dan kinerja pasca pandemi. Permasalahan utama terletak pada kurangnya sistem laporan keuangan yang transparan, proses bisnis yang tidak efisien, serta minimnya pemanfaatan digital marketing. Metode pelaksanaan yang digunakan adalah observasi, wawancara, pelatihan teknis, serta pendampingan langsung terhadap manajemen BUMDes. Solusi yang diterapkan meliputi pelatihan penyusunan laporan keuangan sesuai standar UMKM, implementasi Internal Control Over Financial Reporting (ICOFR), penyusunan struktur organisasi dan pembagian job description untuk 18 karyawan, serta pelatihan digital marketing berbasis media sosial. Pendampingan forecasting bisnis dengan metode moving average menunjukkan potensi pendapatan harian sebesar 2–5 juta rupiah. Hasil kegiatan menunjukkan peningkatan efektivitas operasional, peningkatan pemahaman pengurus terhadap sistem keuangan, serta perbaikan struktur kerja dan promosi usaha. Kegiatan ini menunjukkan integrasi pendekatan manajerial, keuangan, dan digitalisasi dapat mengakselerasi kemandirian BUMDes berbasis potensi lokal.
Warehouse Layout Reconfiguration Reduces Travel Distance Using Class Based Storage: Perubahan Tata Letak Gudang Mengurangi Jarak Perjalanan dengan Menggunakan Sistem Penyimpanan Berbasis Kategori Vidiasari, Mike; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 26 No. 2 (2025): April
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i2.2036

Abstract

General Background: Warehouse layout plays a critical role in supporting material handling efficiency and operational performance in industrial systems. Specific Background: The studied company experienced excessive travel distance and disorganized item placement, leading to inefficiencies in retrieval and storage activities. Knowledge Gap: The existing warehouse arrangement had not applied a systematic storage classification based on item movement frequency, resulting in suboptimal space utilization and material flow. Aims: This study aims to redesign the warehouse layout using the Class Based Storage method to minimize travel distance and improve storage organization. Results: The analysis classified items into movement-based categories and proposed a new layout configuration that reduced total travel distance compared to the initial condition. The redesigned layout also improved accessibility for high-frequency items. Novelty: The study demonstrates the practical application of Class Based Storage in a specific industrial warehouse context supported by quantitative travel distance analysis. Implications: The findings provide a structured reference for warehouse management strategies focused on layout planning, storage classification, and operational efficiency improvement within industrial engineering practices. Keywords: Warehouse Layout, Class Based Storage, Travel Distance, Material Handling, Industrial Engineering Key Findings Highlights Storage classification based on movement frequency reorganized item placement systematically. Proposed configuration lowered total material transfer path compared to the initial arrangement. High-rotation products were positioned closer to access points to streamline retrieval activities.
Life Cycle Assessment of Sugar Industry Supply Chain: A Comprehensive Analysis of Environmental Impacts: Penilaian Siklus Hidup Rantai Pasokan Industri Gula: Analisis Komprehensif Dampak Lingkungan Atikha Sidhi Cahyana; Iis Sugiarti; Inggit Marodiah; Intan Rohma Nurmalasari
Academia Open Vol. 8 No. 1 (2023): June
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/acopen.8.2023.7114

Abstract

This scientific article aims to address the pressing issue of food wastage, known as "mubazir pangan," in Indonesia and its adverse effects on society, economy, and the environment. Focusing on the sugar industry, the study utilizes Life Cycle Assessment (LCA) to comprehensively analyze the environmental impacts of each process in the Supply Chain Management (SCM). Data collection involves literature studies, raw material usage, production, and product distribution. The LCA reveals significant greenhouse gas emissions, acidification, and eutrophication in the supply chain activities. The results shed light on the need for optimal handling of food wastage, proposing alternative improvements derived from expert interviews at PT. Pabrik Gula. Through Analytical Network Process, the best improvement alternatives are identified to mitigate the industry's impacts. The findings contribute to sustainable practices and environmental conservation in the sugar industry, providing valuable insights for related professionals and stakeholders. Highlight: The study addresses the pressing issue of food wastage in Indonesia and its adverse social, economic, and environmental impacts, emphasizing the need for effective handling and reduction strategies. The research identifies the factors contributing to food wastage and explores their interconnections, aiming for a comprehensive approach to manage food wastage. Using Life Cycle Assessment (LCA), the study analyzes the environmental impacts of the sugar industry's Supply Chain Management (SCM), highlighting significant greenhouse gas emissions, acidification, and eutrophication in various stages. Keyword: Food Wastage, Supply Chain Management, Environmental Impacts, Life Cycle Assessment, Sugar Industry
Facility Layout Redesign Using ARC and ARD Methods: Perancangan Ulang Tata Letak Fasilitas Menggunakan Metode ARC dan ARD Fernanda, Nadia Khoiria; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 26 No. 4 (2025): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i4.2096

Abstract

General Background: Facility layout design is essential in supporting operational efficiency and smooth material flow within production systems. Specific Background: Ineffective layout arrangements often lead to excessive material handling distances and inefficient workflows in industrial environments. Knowledge Gap: Previous studies have not fully integrated relationship-based analysis and visual layout representation to systematically improve facility arrangement. Aims: This study aims to redesign facility layout by analyzing activity relationships and developing an improved layout configuration using Activity Relationship Chart (ARC) and Activity Relationship Diagram (ARD). Results: The analysis identified key relationships among workstations, which were translated into a structured layout design that reduces unnecessary movement and organizes workflow more effectively. The proposed layout demonstrates improved proximity between related activities and better spatial arrangement compared to the initial condition. Novelty: This study provides a structured application of ARC and ARD integration to connect relationship analysis with visual layout design in a specific industrial context. Implications: The findings offer practical guidance for improving facility layout planning to support more organized production flow and reduced material handling inefficiencies. Keywords: Facility Layout, ARC Method, ARD Method, Material Handling, Layout Redesign Key Findings Highlights Activity relationships guide spatial arrangement decisions Workflow organization reduces unnecessary movement Proposed configuration improves proximity among work units
Facility Layout Redesign Reduces Material Handling Distance: Perancangan Ulang Tata Letak Fasilitas Mengurangi Jarak Pengangkutan Material Rahmadita, Inggrit Ananda; Cahyana, Atikha Sidhi
Indonesian Journal of Innovation Studies Vol. 26 No. 4 (2025): October
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i4.2098

Abstract

General Background: Facility layout design plays a crucial role in improving operational efficiency and material flow within production systems. Specific Background: Ineffective layout arrangements can lead to excessive material handling distances and reduced productivity. Knowledge Gap: Previous studies have addressed layout optimization methods, but limited analysis focuses on practical implementation using Activity Relationship Chart for specific production settings. Aims: This study aims to redesign the facility layout using the Activity Relationship Chart method to minimize material movement distance. Results: The proposed layout demonstrates a reduction in material handling distance compared to the initial layout, indicating improved efficiency in production flow. The analysis also shows better arrangement of activity relationships and space utilization. Novelty: This study provides a practical application of ARC-based layout redesign in a specific production context with measurable improvements. Implications: The findings support decision-making in facility planning to achieve more efficient production systems and reduced operational inefficiencies. Keywords: Facility Layout, Material Handling, Activity Relationship Chart, Production Efficiency, Layout Redesign Key Findings Highlights Proposed arrangement shortens movement path between workstations Activity relationships guide spatial configuration decisions Improved workflow structure observed after redesign