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All Journal Jurnal Teknik Jurnal Rekayasa Sistem Industri Prosiding Seminar Nasional Sains Dan Teknologi Fakultas Teknik TEKMAPRO Journal of Industrial Engineering and Management Jurnal IPTEK Proceeding SENDI_U PROZIMA (Productivity, Optimization and Manufacturing System Engineering) Tibuana : Journal of Applied Industrial Engineering Prosiding Seminar Nasional Sains dan Teknologi Terapan Conference on Innovation and Application of Science and Technology (CIASTECH) Jurnal INTECH Teknik Industri Universitas Serang Raya JIEMS (Journal of Industrial Engineering and Management Systems) Abdimas Umtas : Jurnal Pengabdian kepada Masyarakat Industri Inovatif : Jurnal Teknik Industri Industrial Engineering Journal (IEJ) Jurnal Tecnoscienza jurnal syntax admiration JISO : Journal of Industrial and Systems Optimization Jurnal Senopati : Sustainability, Ergonomics, Optimization, and Application of Industrial Engineering Bima Abdi: Jurnal Pengabdian Masyarakat Journal of Applied Sciences, Management and Engineering Technology (JASMET) Jurnal Teknologi dan Manajemen International Journal of Science and Society (IJSOC) Prosiding Seminar Nasional Teknologi Industri Berkelanjutan Journal of Social Science Nusantara of Engineering (NOE) JURNAL TEKNIK INDUSTRI Metris: Jurnal Sains dan Teknologi Jurnal Pengabdian Masyarakat dan aplikasi Teknologi
Rony Prabowo
Jurusan Teknik Industri, Fakultas Teknologi Industri, Institut Teknologi Adhi Tama Surabaya
Religion Aerospace Engineering Agriculture, Biological Sciences & Forestry Arts Automotive Engineering Biochemistry, Genetics & Molecular Biology Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Library & Information Science Materials Science & Nanotechnology Mathematics Mechanical Engineering Social Sciences Transportation Other

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INTEGRATION OF LEAN AND GREEN MANUFACTURING TO SUSTAINABILITY IMPROVING AT PT. TEXTILE JAYA GEMILANG Prabowo, Rony
Tibuana Vol 2 No 02 (2019): Tibuana
Publisher : UNIPA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (187.849 KB) | DOI: 10.36456/tibuana.2.02.1923.14-25

Abstract

Textile Jaya Gemilang is a textile company that has a cotton fabric finishing unit. In the identification carried out the company still produces waste and has not yet carried out an environmentally friendly process. Therefore efforts are needed to identify waste in the process of finishing woven fabrics to make the process environmentally friendly by considering the level of eco efficiency and eco costs to determine the proposed process that is environmentally friendly. This research includes steps such as analyzing value stream mapping to find out activities that have value added and categorized as NVA. Furthermore, measurements of environmental impacts were carried out with LCA (Life Cycle Analyzing) and then gave a proposal to provide a proposed process with the 6R approach (reuse, reduce, recycle, remanufacturing, recovery and redesign) in the process of finishing cotton cloth obtained by waste, namely in appropriate processing, defect and waiting time . The results of the Life Cycle Assessment showed results for a process of 248.76 pt, for Life Cycle Impact Assessment Damage Category Human Health of 4.8813 DAILY, Damage Category Ecosystem Quality of 310,000 PDF * m2yr and for Damage Category Resources 1615,646 MJ surplus . Eco cost is Rp. 608,425,018.2. Proposed environmentally friendly process by raising the level of green manufacturing to recycling and reuse.
Data Modelling To Determine Room Rate with Adaptive Network Based Fuzzy Inference System And Particle Swarm Optimization Sulthony, Fahd; Lukmandono; Prabowo, Rony
Tibuana Vol 3 No 02 (2020): Tibuana
Publisher : UNIPA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36456/tibuana.3.02.2564.48-57

Abstract

Determination of room rate in a hotel isinfluenced by two factors, namely internal andexternal. From an external perspective, PT. PIMhas eight competitor hotels that affect its roomrate. The Hotel Manager analyzes eachcompetitor's room rate changes to staycompetitive. Human analysis has severalshortcomings: subjectivity, fatigue andinconsistency. Then we need a decision supportor decision companion machine to determine theroom rate. ANFIS-PSO is a hybrid algorithmfrom the Adaptive neural network based fuzzyinference system (ANFIS) by utilizing ParticleSwarm Optimization (PSO) optimization.Traditional ANFIS is Gradient Decent (GD) asan algorithm for parameter optimization (model).This often happens to be stuck to get optimallocal results, to overcome this PSO is used as asolution. The results obtained from the ANFIS- PSO training contained a difference of Rp.3173,187 or a percentage of 1.34%. From themodeling obtained applied to the hotel PT.PIM,with the result of an increase in revenue of Rp.17,493,548. The conclusion obtained is thatANFIS-PSO can help managers to determine theroom rate by modeling data obtained from theANFIS-PSO method. Suggestion for thedevelopment of this research is that ANFIS-PSOhas a complex complexity of training algorithmsbecause there is a combination of twoalgorithms, so to make it better a differentalgorithm design is needed.
Comparative Analysis of the Application of RCM (Reliability Centered Maintenance) and TPM (Total Productive Maintenance) Methods Through the Perspective of FMECA (Case Study: CN235-220 MPA TNI AL Aircraft) Brian Fitri Wahyudi; Rony Prabowo
Journal Of Social Science (JoSS) Vol 5 No 8 (2026): Journal of Social Science
Publisher : Al-Makki Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.57185/gpkcks85

Abstract

This study aimed to analyze the reliability of the ACM, identify the main failure modes, compare the application of Reliability-Centered Maintenance (RCM) and Total Productive Maintenance (TPM) methods, and develop a risk management model based on Failure Mode, Effects, and Criticality Analysis (FMECA). The study employed a descriptive quantitative approach using a case study of the ACM P/N 782630-5 installed on the CN235-220 Maritime Patrol Aircraft (MPA) operated by Air Squadron 800, Pusat Penerbangan TNI Angkatan Laut (Puspenerbal TNI AL). The data consisted of historical maintenance records from 2016–2025, which were analyzed using the parameters of Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR), availability, Overall Equipment Effectiveness (OEE), and FMECA. The results showed 21 malfunction incidents with a total downtime of 283 hours, an MTBF value of 190.48 hours, an MTTR value of 13.48 hours, and a failure rate of 0.00525 failures per hour. The components with the highest criticality levels were the bearings, rotors, and turbine wheels. Reliability analysis indicated that the recommended preventive maintenance interval was every 68–70 operating hours. The TPM analysis produced an availability score of 92.93%, performance efficiency of 96.69%, quality rate of 97.52%, and OEE value of 87.63%, indicating that maintenance effectiveness was categorized as good. The recommended maintenance strategy combined Condition-Based Maintenance, Scheduled Maintenance, Autonomous Maintenance, and Focused Improvement, integrated with risk management to improve ACM reliability and enhance aircraft operational readiness.
Oil and Gas Well workover Operation Analysis Through an Integrated Approach of Lean Manufacturing, Just-in-Time, and Multi Attribute Failure Mode Analysis Wawan Subiantoro; Rony Prabowo
International Journal of Science and Society Vol 8 No 3 (2026): International Journal of Science and Society (IJSOC)
Publisher : GoAcademica Research & Publishing

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.54783/ijsoc.v8i3.1691

Abstract

Workover operations in oil and gas well are the life line of mature well, but with oil and gas price today, the cost-effective operation is the heart of future operation. Offshore well workover is a sequential activity with high equipment, personnel, transportation, and safety constraints. This study examines an ESP change out program well WSU-3HZ performed with Hydraulic Workover Unit (HWU)-225 based on operational data where experienced an increasing on operational cost up to 101,2% and operating days up to 165%. This study aims to develops an operational improvement by integrating Value Stream Mapping (VSM), Just-In-Time (JIT), Just-In-Case (JIC), and Multi Attribute Failure Mode Analysis (MAFMA). Historical time log and lookahead data shows 335.5 hrs completion time, comprising 137.25 hrs of Value Added (VA), 67.75 hrs of Essential Non-Value Added (ENVA), and 130.5 hrs of Non-Value Added (NVA), yielding a Process Cycle Efficiency (PCE) of 40.91%. The root cause analysis by 7 waste tool and fishbone diagram indicates that the largest systemic issue was an unplanned change in work scope without corresponding with logistic readiness, particularly the introduction of CSG scrapper activities after ESP damage was identified. Survey on 36 workers shows stronger acceptance of JIC (HI 5.68) than JIT (HI 4.34), supporting the differentiated logistics policy rather than full JIT implementation. MAFMA-WRI places the unplanned CSG scrapper, weather related problem, Vessel/transportation waiting, equipment preparation, and Slickline related problems among the principal improvement priorities. The proposed future state retains JIC for critical and long lead resources while applying JIT for selected lower critical item. The modelled configuration reduces Leadtime to 241 hrs, raises PCE to 77.7%, and indicates potential savings of approximately USD 225,260. The study therefore supports Hybrid JIT-JIC policy reinforced by pre-job engineering verification, equipment readiness, logistic synchronization, and contingency planning.
Ekonomi Sirkular Desa: Packaging dan Pemasaran Pellet Magot-Komposter di Platform Digital Lukmandono Lukmandono; Evi Yuliawati; Anindya Rachma Dwicahyani; Rony Prabowo; Yoniv Erdhianto; Suparjo Suparjo; Andreas Dhiyong Pratama; Farid Ardyansyah; Zaky Ubaid; Marnoto Marnoto; Vito Andrianto Pratama Sugiarto; Ardan Maulana Ishaq
Jurnal Pengabdian Masyarakat dan aplikasi Teknologi Vol. 4, No. 2: October 2025
Publisher : Institut Teknologi Adhi Tama Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.adipati.2025.v4i2.8088

Abstract

Pengembangan ekonomi sirkular di tingkat desa menjadi pendekatan strategis dalam mengoptimalkan pemanfaatan sumber daya lokal dan limbah organik. Program pengabdian masyarakat ini dilaksanakan di Desa Sidomojo, Kabupaten Sidoarjo, dengan tujuan untuk meningkatkan kapasitas pelaku UMKM melalui pelatihan pengemasan dan pemasaran produk pelet magot-komposter secara digital. Kegiatan diawali dengan observasi lapangan, identifikasi masalah, dan penyusunan materi pelatihan. Pelatihan diberikan dalam bentuk sosialisasi dan praktik langsung tentang desain kemasan, penyusunan label produk, serta penggunaan platform e-commerce dan media sosial sebagai saluran pemasaran. Hasil kegiatan menunjukkan adanya peningkatan kualitas kemasan dan label produk UMKM, serta terciptanya akun e-commerce aktif untuk menjangkau pasar yang lebih luas. Program ini memberikan dampak nyata dalam mendukung transformasi digital dan penguatan ekonomi lokal berbasis keberlanjutan. Dengan demikian, model ini dapat menjadi contoh implementasi ekonomi sirkular yang relevan bagi pengembangan UMKM di desa-desa lainnya.Kata kunci: ekonomi sirkular, e-commerce, kemasan produk, magot-komposter, pengabdian masyarakat, UMKM
Pemberdayaan Masyarakat Kecamatan Benowo, Kota Surabaya melalui Integrasi Kegiatan Kuliah Kerja Nyata dan Pengabdian Masyarakat Ni Luh Putu Hariastuti; Evi Yuliawati; Lukmandono Lukmandono; Suparto Suparto; Hastawati Chrisna Suroso; Suparjo Suparjo; Suhartini Suhartini; Rony Prabowo; Gatot Basuki Hari Mukti; Anindya Rachma Dwicahyani; Yoniv Erdhianto; Ali Sulthon
Jurnal Pengabdian Masyarakat dan aplikasi Teknologi Vol. 3, No. 2: October 2024
Publisher : Institut Teknologi Adhi Tama Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.adipati.2024.v3i2.6113

Abstract

Kegiatan KKN-PPM Teknik Industri ITATS dilaksanakan di dua kelurahan Kecamatan Benowo Surabaya yaitu Kecamatan Sememi dan Kandangan. Kegiatan pendampingan dilaksanakan pada bulan April hingga Juni 2024. Kegiatan diawali dengan pendekatan kepada masyarakat dan observasi langsung bersama aparat kelurahan, kelurahan, RT, dan RW. Kegiatan pengabdian kepada masyarakat ini bertujuan untuk meningkatkan produktivitas warga, mengembangkan UMKM lokal, dan menciptakan fasilitas ruang terbuka bagi warga untuk beraktivitas. Berdasarkan hasil diskusi dan kesepakatan dengan pihak mitra KKN dalam mencapai tujuan yang telah ditetapkan bersama, maka kegiatan pendampingan mengacu pada proses pembangunan green house, pendampingan UMKM dalam mengenal e-commerce dan kegiatan pemasaran produk unggulan warga, meningkatkan ketrampilan dan pemahaman software siswa sekolah dan juga pembangunan fasilitas umum yang dibutuhkan warga. Dari keseluruhan program kerja yang dilakukan pada akhirnya diharapkan dapat memberikan dampak positif. Seluruh warga dapat memanfaatkan secara maksimal kegiatan pendampingan, bantuan sarana dan fasilitas yang diberikan sehingga kesejahteraan dan peningkatan perekonomian masyarakat dapat meningkat lebih baik lagiKata kunci: pengabdian, masyarakat, pendampingan, kesejahteraan, produktivitas, UMKM.
Co-Authors Achmad Agung Achmad Bilal Hamdani Ahmad Puji Suryanto Ali Sulthon Andreas Dhiyong Pratama Andri Erawati Andy Rachman Angga Novian Virana Putra Anindya Rachma Dwicahyani Anindya Rachma Dwicahyani Ar Rafli, Ferdiansyah Ardan Maulana Ishaq Arfian, Auly Fajar Arief, Saiful Arif Nurfadli Ariyanti, Ulfa Dwi Auly Fajar Arfian Basalamah, Muhammad Ridwan Brian Fitri Wahyudi Cahyaningsih, Sekar Dwi Mei Riya Ristanti Erawati, Andri Erdhianto, Yoniv Erryx Setiawan Esty Poedjioetami Evi Yuliawati Evi Yuliawati Evi Yuliawati Farahlia Rachmi Farid Ardyansyah Faza Wahmuda Gatot Basuki Hari Mukti Gatot Basuki HM Hastawati Chrisna Suroso Hendro Nugroho Hery Murnawan, Hery Hidayah, Manarul Hikam, Syandi Bhaskara Irwanto Hadi Husada Irwanto Irwanto Jajang Dimas Yogantara Kadek Yaniza Ayu Tantri Devi Kayla Arfat Nursayyidah Lukmandono Lukmandono Lukmandono Lutfia Bamatraf Marnoto Marnoto Maulana Idris Zoelangga Moch Kalam Mollah Moch Kalam Mollah Moch. Kalam Mollah Moch. Kalam Mollah Muchammad Alfan Lutfianto Muchammad Alfan Lutfianto Muhammad Abdul Hafizh Muhammad Singgih Nugraha Muhammad Utsman Burair Ni Luh Putu Hariastuti Nugraha, Muhammad Singgih Nurfadli, Arif Pranakusuma Sudhana Rangga Kurniawan Budianti Rio Adi Trisna Rizal Aditia Rizky Stighfarrinata Rusman Rusman saul weipsa Setiawan, Erryx Sony Wijaya Sudhana, Pranakusuma Suhartini - Suhartini Suhartini Suliswanto Suliswanto Sulthony, Fahd Suparjo Suparjo Suparjo Suparjo Suparjo Suparjo Suparto Suparto Suparto Suparto Suparto Suparto Surjo Hadi Suryanto, Ahmad Puji Syahrul Ardiansyah Syahrul Ardiansyah Syamsuri Syamsuri Syandi Bhaskara Hikam Ulfa Dwi Ariyanti Vangesti, Wanvia Vito Andrianto Pratama Sugiarto Wanvia Vangesti Wawan Subiantoro Yoang Enggaling Sarosa Yogantara, Jajang Dimas Yoniv Erdhianto Yoniv Erdhianto Zahrudin Bahtiar Zaky Ubaid