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Journal : OPERATION EXCELLENCE: Journal of Applied Industrial Engineering

Analysis of waste in the flow process warehouse using the lean warehousing method at ABC Company Pamungkas, Catur Arta; Aryanny, Enny
Operations Excellence: Journal of Applied Industrial Engineering Vol. 17 No. 1 March 2025
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/oe.2025.v17.i1.136

Abstract

ABC Company is a manufacturing company that produces animal feed using raw materials stored in a warehouse. One type of raw material that is widely used for animal feed production needs is the premix type of raw material in warehouse 1. The large number of raw material needs makes warehouse activities increase. The large number of activities causes the warehouse to often experience wasteful activities with a lead time exceeding the company's standard of 420 minutes. This waste can reduce the effectiveness and efficiency of the warehousing flow process. Therefore, the purpose of this study is to determine what waste occurs in the warehouse using the lean warehousing method and to provide suggestions for improvements with Plan, Do, Check, Action and Seiri, Seiton, Seiso, Seiketsu, Shitsuke. Analysis carried out using the lean warehousing method is important for the category of activities that add value, the category of activities that are needed, the category of activities that are not needed, and the time of warehousing flow can be known through value stream mapping both before and after improvement. From the analysis conducted, it was found that there were 52 warehouse flow activities with an activity time of 556 minutes, which after being given a proposal for improvement in the warehouse flow process activities decreased to 39 activities with a lead time of 304 minutes.
Co-Authors Ahmad Rizki A Ahmad, Dzaki Syahriar Aiful Firmansyah Aiful Firmansyah Ais Nur Rohkma Alif B. C. Putra Alrianto, Wahyu Putra Anastasya Nabila Sari Anna Nikmatulloh Ari, M. Husin As Aryadinata, Rafi Asyor Itaar Atim Puji Lesmono Bayyinah Baitil Brivan Ardhandy Studynka Candra Puspita Alfalis Saputri Della Puspita, Fannysah Destalia, Riris Dwi Budi Santoso Dwi Prasetyo Dwi Qomariah Arifin Dwi Sugiarti Dwi Sukma Donoriyanto Erlina Purnamawati Erlina Purnamawaty Erwansyah, Mohammad Septian Faisal Fahmi Fasya Farel, Febrian Muhammad Fauzia, Lavina Felda Fitria Novitasari Furqoni, Alzain Intan Ganendra, Devara Priya Ghufron, Muhammad Zhaki Hakim Gusti, Mohamad Lukman Harashta, Hafidz Raif Idris, Mukandar Irawan, Michael Aria Iriani Iriani Iriani Iriani Iriani Islami, Mega Cattleya Prameswari Annissaa Izhaq, Dhuha Cahya Jordyan A. Cahyono Lailatul Rohmah Lumban Gaol, Kristine Minto Waluyo Moch. Yusuf Efendi Mochammad Daffa Amanullah Moh Rizky Ainul Yakin Moh Rizky Ainul Yakin Muhammad Faiz Fadilah Muhammad Faiz Fadilah Muhammad Niqey Dzi Qolbin Saliem Mulyani, Mochammad Raihan Muttaqin, Nashrotul Ummah Al Nabila Sari, Anastasya Nufaisah, Nurah Nugroho, Ayyasy Nur Rohkma, Ais PAMUNGKAS, CATUR ARTA Pangestu, Bilal Setiyo Paramitha, Aditya Pramesty Puteri Pertiwi Pramesty Puteri Pertiwi Prashodang, Tryandika Rizkat Pratama, Inggrid Bella Pudji W., Endang Putri, Fadilla Umeida Putri, Pramisyela Adinda Ragil Kusuma Jati Ratnaningsih, Laxmi Reka Nur Aini Reka Ridho Awang Sudrajat Riris Destalia Rizkyllah, Arya Bagus Rizqi Novita Sari Rizqi Novita Sari ROHMAH, LAILATUL Sabrina, Vina Safirin, Mohammad Tutuk Samanhudi, Didi Sarah Monica Christine Panjaitan Setiawan, M. Frizky Feri Setyabudi, Sugeng Siregar, Rendi Robintang Sumiati Sumiati Widjajati, Endang Pudji Yulio Adrianus Yupiya Dwi Nur Ariska Yupiya Dwi Nur Ariska Yusuf , Rafly Bachtiar Yusuf Drajat Kurniawan