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EMPOWERING THE SIDO MAJU FARMERS GROUP THROUGH THE DEVELOPMENT OF A SOLAR-POWERED CORN THRESHER Ekoanindiyo, Firman Ardiansyah; Kasmari, Kasmari; Eniyati, Sri; Hayati, Enty Nur
Jurnal Abdimas Musi Charitas Vol. 8 No. 2 (2024): Jurnal Abdimas Musi Charitas Volume 8, Nomor 2, Desember 2024
Publisher : Universitas katolik Musi Charitas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32524/jamc.v8i2.1245

Abstract

This community service initiative seeks to enhance the design of a corn thresher to improve its functionality and expand its market potential. The activities include field inspections, discussions, training, and socialization with village officials, expert teams, and farmers' groups. Previous designs revealed several shortcomings, such as an intake hole positioned too high, causing user discomfort, and a small diameter that made it challenging to process larger corn cobs. Additionally, the separation mechanism between cobs and kernels was ineffective, leading to mixed results. Farmers also struggled with marketing their crops, often relying on traders visiting the village, which resulted in lower selling prices. The redesigned thresher addresses these issues by enabling upright operation, increasing intake capacity, and reducing costs through solar power. Complementing the redesign, online marketing training equips farmers with strategies to align their prices with market standards, reduce dependence on intermediaries, and enhance their income sustainably.
Prevention of Musculoskeletal Disorder (MSDs) at Kakimoto House Japan Lumber Mill Using the Ovako Working Analysis System (OWAS) Method and Design of Work Facilities Janaprasetya, Jip Rayhan Xavier; Ekoanindiyo, Firman Ardiansyah
JTI: Jurnal Teknik Industri Vol 10, No 2 (2024): December 2024
Publisher : Universitas Islam Negeri Sultan Syarif Kasim Riau

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24014/jti.v10i2.32102

Abstract

The timber industry heavily relies on its workforce, making worker well-being and posture maintenance essential to prevent musculoskeletal disorders (MSDs) resulting from repetitive tasks, non-ergonomic environments, and constrained working conditions. MSDs significantly impact productivity and worker health, necessitating ergonomic interventions like the Ovako Work Analysis System (OWAS). This anthropometric method evaluates worker postures by categorizing body movements into intervals, focusing on the back, arms, and legs, and identifying postures that pose a high risk of injury. At Kakimoto House Japan, where manual material handling (MMH) is predominant, OWAS was applied to analyze and address workers' physical strain, ensuring comprehensive data collection through sufficiency testing. Data analysis using the 5th, 50th, and 95th percentiles provided valuable insights into posture distribution and workload impact. Implementing a new carriage design enabled workers to carry more wood with less effort, reducing physical strain and improving task efficiency. This ergonomic improvement highlights the potential for enhanced productivity and health outcomes in the timber industry.Keywords: Ergonomic, OWAS,MSDs
Perancangan Alat Penghalus Kotoran Kambing dengan Metode Quality Function Deployment Lutfi Rohman Sodik; Firman Ardiansyah Ekoanindiyo
Jurnal Serambi Engineering Vol. 10 No. 2 (2025): April 2025
Publisher : Faculty of Engineering, Universitas Serambi Mekkah

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Abstract

Making fertilizer from goat dung usually requires additional materials such as fermenters, water, and dry leaves, as well as tools such as hoes, plastic sheeting, buckets, tarpaulins, and pestles. The process of making manure by farmers in Ngadirejo village, Kromengan district, takes quite a long time because the destruction of dry goat dung is still done manually by pounding. This study aims to design a goat dung crusher machine to optimize the destruction process. The method used to design this machine is Quality Function Deployment (QFD), which is an approach that focuses on meeting the needs of the users, in this case goat farmers. Through a questionnaire, the design attributes desired by the user are identified and translated into technical design responses. The next step is to create a design visualization and a machine prototype. The advantages of using the QFD method compared to previous methods are its ease of use, as well as increased efficiency and ergonomics compared to manual methods. This manure crusher machine is not only more efficient in terms of time and cost, but also provides comfort and safety for operators when using it. The following results were obtained from the calculations and planning in "Design of Goat Manure Smoothing Tool Using the Quality Function Deployment (QFD) Method": From five experiments conducted, the maximum force to crush goat dung was 4.6 kgf and power of 3.95HP, obtaining a torque value of 8437.5 kgf.mm, obtaining a shaft diameter of 17mm, obtaining a force on the pin of 2652.5N.
Perancangan Ergonomis Stasiun Kerja untuk Meningkatkan Produktivitas Proses Pemotongan pada Produksi UV Harness di PT FMS Setiyawan, Agus; Firman Ardiansyah Ekoanindiyo
Jurnal Serambi Engineering Vol. 10 No. 3 (2025): Juli 2025
Publisher : Faculty of Engineering, Universitas Serambi Mekkah

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Abstract

One key factor influencing efficiency is the application of ergonomic principles, particularly physical ergonomics, which includes aspects of anthropometry and repetitive motion. This study was conducted at PT FMS, a manufacturer of UV Harnesses, focusing on the cutting workstation that still heavily relies on manual labor. With a targeted productivity increase of 135% and no significant change in the production plan, the standing work posture maintained throughout the day poses a risk of fatigue and potential injury to operators. This study aims to analyze and propose improvements to reduce fatigue and design an ergonomic cutting workstation. Anthropometric data were used to calculate percentiles for designing an ergonomic worktable, while body discomfort and movement-related injury risks were assessed using the Nordic Body Map (NBM) and Rapid Entire Body Assessment (REBA) methods, respectively. The analysis revealed that the non-ergonomic workstation design caused physical complaints such as back and leg pain, indicating the need for redesign. It is recommended that the company routinely evaluate ergonomic factors and regularly distribute NBM questionnaires to all production operators to identify potentially harmful work activities.
Rancang Bangun Meja Packaging Susu di CV. Memory Susu Nusantara Semarang Melalui Pendekatan Anthropometri Yohanes, Antoni; Ekoanindiyo, Firman Ardiansyah; Radyanto, Mohammad Riza; Al Amin, Imam Husni
Industrika : Jurnal Ilmiah Teknik Industri Vol. 9 No. 4 (2025): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/cehzpg56

Abstract

The milk packaging table at CV Memory Susu Nusantara Semarang city is still sober. There are many weaknesses in working manually that cause work to slow down and get tired quickly. Adding facilities to the milk production process at CV Memory Susu Nusantara Semarang city in the form of a milk packaging table that makes it easier to work. The plan uses anthropometric methods with a sample of employees and the surrounding community with a total of 30 people as the size. The measurements used are hand reach forward, hip height, standing shoulder height and shoulder width. The research produced a table size according to anthropometric data, namely table height 80 cm, table area width 50 cm, reach length to the table 60 cm, seat height to the table 46 cm. It can be concluded that later with the packaging table facility workers are more comfortable at work, besides that it is more effective than the previous traditional way. Keywords: Anthropometry, design,  packaging, table   
Analisis Ergonomi Packaging Kayu Menggunakan Metode Failure Mode and Effect Analysis untuk Meminimalisir Kelelahan dan Meningkatkan Produktivitas Wijaya, Ade Candra; Firman Ardiansyah Ekoanindiyo
Jurnal Serambi Engineering Vol. 10 No. 4 (2025): Oktober 2025
Publisher : Faculty of Engineering, Universitas Serambi Mekkah

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Abstract

During the wood packaging process, workers at PT. Kakimoto House Japan are exposed to ergonomic risks due to improper working postures and repetitive activities. These conditions lead to physical complaints and decreased productivity. This study aims to identify potential work failures using the Failure Mode and Effect Analysis (FMEA) method. Data were collected through observation, interviews, and the Nordic Body Map questionnaire involving three operators. Results show that operator 1 scored a high-risk level of 70, while operators 2 and 3 were categorized as moderate. The Risk Priority Number (RPN) analysis revealed that foot fatigue had the highest RPN of 336, followed by lower back pain and minor wrist injury, each with an RPN of 280. The highest productivity rate was recorded at 0.9985, and the lowest at 0.9964. Based on these findings, ergonomic improvements such as adjusting tool height, rearranging workflow, and providing active rest breaks were recommended. This study confirms that the FMEA approach is effective in designing ergonomic solutions to enhance worker comfort and productivity.
Edukasi Perancangan Rangka Dudukan Coolbox Portable Untuk Memudahkan Dalam Pengisian Bahan Bakar Firman Ardiansyah Ekoanindiyo; Enty Nur Hayati; Mohammad Riza Radyanto
Jurnal Pengabdian kepada Masyarakat STIE AKA Semarang Vol 3 No 1 (2024): Februari 2024: Jurnal Pengabdian Kepada Masyarakat (ABDIMAS)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat (LPPM) Institut Teknologi dan Bisnis (ITB) Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.54066/abdimas.v3i1.311

Abstract

Koperasi Serba Usaha (KSU) Susu Nusantara terletak di Kecamatan Getasan Kabupaten Semarang. Susu sapi yang ditampung dikoperasi ini diolah dengan cara didinginkan hingga mencapai suhu tertentu dan dikirim ke pabrik-pabrik susu dan restauran serta kafe. Permasalahan yang sering muncul adalah adanya ketergantungan penerimaan susu oleh pabrik susu. Susu yang sudah dikirim ke pabrik susu dapat ditolak oleh pabrik susu dengan berbagai alasan. Untuk membawa susu, olahan setiap pengendara motor menggunakan tas keranjang yang terbuat dari kain tebal yang di letakan di belakang. Dengan menggunakan tas keranjang ini kurang praktis karena apabila pengendara akan mengisi bahan bakar maka tas keranjang harus diambil terlebih dahulu. Dengan perancangan rangka dudukan cool box portable ini perancangan rangka dudukan cool box portable agar memudahkan dalam menambah atau mengisi bahan bakar. pengembangan rangka dudukan tolbox portable dapat mengangkut susu lebih efektif, perancangan rangka dudukan pendingan yang dapat di copot atau cool box portable yang secara ergonomis serta agar memudahkan dalam menambah atau mengisi bahan bakar. Rangka dudukan cool box dapat di copot sehingga tidak mengganggu pengendara terutama saat harus menambah atau mengisi bahan bakar.
Design Of Portable Lawn Mower Using Rapid Entire Body Assessment (Reba) Method Hafeze, Kevin Farell; Ekoanindiyo, Firman Ardiansyah
SITEKIN: Jurnal Sains, Teknologi dan Industri Vol 21, No 1 (2023): December 2023
Publisher : Fakultas Sains dan Teknologi Universitas Islam Negeri Sultan Syarif Kasim Riau

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24014/sitekin.v21i1.23103

Abstract

To facilitate their activities, humans will create or design tools to help their activities. Design is the process of manifesting initiatives carried out based on supporting basic theories. The process can be carried out through the stages of selecting components, understanding characteristics and physical, then making a conceptual series according to the selected components so that the tool can be made as expected. The process of mowing the grass commonly carried out by the community is using a machine that is shouldered which is a machine that uses fuel oil, for a long time workers will feel fatigue in the back and especially in the shoulders. The method that will beused in this research is REBA (Rapid Entire Body Assesment), the REBA method is a method used to measure and analyse the posture of workers. From the results of the analysis of work positions and through the Nordic Body Map questionnaire with the REBA method that has been assessed, a score is obtained which is used for consideration of work posture improvement. Keywords: Design, Rapid Entire Body Assessment, Ergonomics, Nordic Body Map, Workposture
Perancangan Alat Penyangrai Biji Melinjo Menggunakan Metode RULA (Rapid Upper Limb Assessment) Di UMKM Melinjo Sukorejo Praditya, Benny; Ekoanindiyo, Firman Ardiansyah
JTI: Jurnal Teknik Industri Vol 9, No 2 (2023): DESEMBER 2023
Publisher : Universitas Islam Negeri Sultan Syarif Kasim Riau

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24014/jti.v9i2.23737

Abstract

Biji melinjo merupakan jenis biji-bijian yang sangat bermanfaat untuk dijadikan sebuah olahan makanan. Emping adalah semacam keripik yang dibuat dari biji melinjo yang telah tua. Di tempat penelitian masih banyak yang menggunakan alat penyangrai biji melinjo yang tradisional, alat tersebut kurang ergonomis, dikarenakan menyebabkan beberapa keluhan seperti, menyebabkan sakit punggung, tangan dan bahu cepat pegal. Maka dari itu peneliti membuat rancangan alat penyangrai biji melinjo dengan metode Rapid Upper Limb Assesment supaya pekerja tidak lagi mengalami keluhan yang sama. Masalah yang kerap dialami oleh pekerja yaitu keluhan MSDs. Dari hasil penelitian yang telah dilakukan dan hasil perhitungan Anthropometri, lalu diolah dengan metode RULA (Rapid Upper Limb Assessment), maka didapatkan hasil dengan keergonomisannya, seperti alat sesuai dengan tinggi pekerja, mempercepat pekerjaan khususnya dalam proses penyangraian melinjo, tidak menimmbulkan keluhan, kecapekan, tidak menimbulkan MSDs, dan meningkatkan kenyamanan pekerja yang sebelumnya menyangrai biji melinjo secara tradisional. Kata kunci: biji melinjo, emping, ergonomis, anthropometri, RULA, MSDs
Implementasi Business Process Reengineering Pada UMKM Melalui Perancangan Alat Pengering Cerdas Menggunakan Metode Pahl–Beitz Riza Radyanto, Mohammad; Firman Ardiansyah Ekoanindiyo; Antoni Yohanes; Antono Adhi; Enty Nur Hayati
Jurnal Teknologi dan Manajemen Industri Terapan Vol. 4 No. 4 (2025): Jurnal Teknologi dan Manajemen Industri Terapan
Publisher : Yayasan Inovasi Kemajuan Intelektual

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55826/jtmit.v4i4.1338

Abstract

Usaha Mikro Kecil dan Menengah (UMKM) pengolahan hasil pertanian umumnya masih bergantung pada proses pengeringan konvensional matahari yang menyebabkan waktu produksi panjang, kualitas produk tidak seragam, serta tingginya risiko kontaminasi. Berbagai penelitian sebelumnya telah mengembangkan teknologi pengering berbasis IoT maupun desain pengering berenergi efisien. Namun, belum ada penelitian yang secara komprehensif mengintegrasikan pendekatan Business Process Reengineering (BPR) dengan metode perancangan sistematis Pahl–Beitz untuk menghasilkan teknologi pengering cerdas yang sekaligus mentransformasi proses bisnis UMKM. Gap ini menunjukkan perlunya pendekatan yang tidak hanya berorientasi pada inovasi teknis, tetapi juga pada perbaikan proses produksi secara menyeluruh.Penelitian ini bertujuan menerapkan BPR untuk memetakan dan merekayasa ulang proses pengeringan UMKM, kemudian merancang prototipe alat pengering cerdas berbasis Internet of Things (IoT) menggunakan metode Pahl–Beitz. Tahapan penelitian meliputi identifikasi kebutuhan pengguna, desain konseptual, desain perwujudan, desain detail, pengembangan sistem IoT, dan pengujian prototipe.Hasil menunjukkan penurunan waktu pengeringan dari 48–72 jam menjadi 7,5 jam, kadar air akhir 11,8%, dan efisiensi termal 62%. Secara bisnis, produktivitas meningkat 54%, biaya operasional turun 40%, dan produk afkir menurun dari 15% menjadi 3%.Penelitian ini menegaskan bahwa integrasi BPR dan Pahl–Beitz efektif mendorong peningkatan kinerja teknis sekaligus transformasi proses bisnis UMKM secara signifikan.