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Journal : Automotive Experiences

Resin-based Brake Pad from Rice Husk Particles: From Literature Review of Brake Pad from Agricultural Waste to the Techno-Economic Analysis Asep Bayu Dani Nandiyanto; Dwi Fitria Al Husaeni; Risti Ragadhita; Tedi Kurniawan
Automotive Experiences Vol 4 No 3 (2021)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1184.283 KB) | DOI: 10.31603/ae.5217

Abstract

A brake pad is the most crucial component in motorized vehicles. Many ways have been done and reported on how to prepare resin-based brake pads, but information relating to the economic analysis of resin-based brake pads on a large-scale production is still rare. This study aimed to report a literature review of brake pad production from biomass and agricultural wastes, optimal design of brake pad, and techno-economic analysis of resin-based brake pad production from rice husk. In the techno-economic analysis, we focused on engineering and economic perspectives. Engineering analysis was conducted by calculating the mass balance in the resin-brake pad production process. To support the analysis, economic parameters including gross profit margin (GPM), payback period (PBP), break-even point (BEP), cumulative net present value (CNPV), profitability index (PI), internal rate return (IRR), and return on investment (ROI) were calculated to predict the feasibility of project under ideal condition. We also calculated the techno-economic analysis for the worst cases in the project, calculating the internal problems (i.e., raw materials, sales, utility, labor, employee, fixed cost, variable cost, and production capacity) and the external issues (i.e., taxes and subsidiaries). Based on the engineering evaluation, the resin-based brake pad project is prospective. From economic evaluation, GPM, PBP, BEP, CNPV, PI, and ROI showed positive results, indicating that the project is potential for the large-scale production. This work has demonstrated the importance of the projects for further development and can be used as a reference for further production of brake pads made from agricultural waste.
Resin Matrix Composition on the Performance of Brake Pads Made from Durian Seeds: From Computational Bibliometric Literature Analysis to Experiment Asep Bayu Dani Nandiyanto; Dwi Novia Al Husaeni; Risti Ragadhita; Meli Fiandini; Dwi Fitria Al Husaeni; Muhammad Aziz
Automotive Experiences Vol 5 No 3 (2022)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.6852

Abstract

The purpose of this study was to analyze the effect of a resin composition on the performance of brake pads with durian seeds (BDs) as the base material. Experiments were done by attaching saw-milled BD particles to a polymer matrix. Various resin compositions were used for preparing the brake pad, which was then tested (press test, puncture test, and friction test). Physical properties (i.e., particle size, surface roughness, morphology, and density), as well as mechanical properties (ie: hardness, wear rate, and friction coefficient properties), were investigated. Based on observations, the best mechanical properties were found in the highest resin mixture, reaching a compressive strength value of 2.4 MPa. The impact of the homogeneity of the brake pad filler particles is the main reason. The high resin composition causes more cross-links to be formed. This research demonstrates the prospective environmentally friendly and inexpensive brake pads used to replace current products that use hazardous materials.
Particulate Matter Emission from Combustion and Non-Combustion Automotive Engine Process: Review and Computational Bibliometric Analysis on Its Source, Sizes, and Health and Lung Impact Nandiyanto, Asep Bayu Dani; Ragadhita, Risti; Setiyo, Muji; Obaidi, Abdulkareem Sh. Mahdi Al; Hidayat, Arif
Automotive Experiences Vol 6 No 3 (2023)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.10259

Abstract

This study aimed to comprehensively analyze particulate matter (PM) emissions from vehicles, focusing on their sources based on combustion and non-combustion process, classification (PM10, PM2.5, PM0.1), and health implications (including PM transportation into lungs). Employing bibliometric analysis, we assessed the growth of scientific publications related to PM, identifying top-cited works based on citations, publisher, author, country, and affiliation. We also visually mapped the development of research in this field using keyword-based publication data from Scopus (2019-2023) with the keywords "particulate matter", "emission”, and "particle size" by utilizing Publish or Perish and VOSviewer software. Our findings underscore a significant uptrend in particulate matter research, shedding light on key areas of investigation. This study serves as a valuable resource for academics seeking research direction and a reference point for future investigations.
Utilization of Bamboo Powder in The Production of Non-Asbestos Brake Pads: Computational Bibliometric Literature Review Analysis and Experiments to Support Sustainable Development Goals (SDGs) Nandiyanto, Asep Bayu Dani; Syazwany, Aisha Nadhira; Syarafah, Karina Nur; Syuhada, Themy Sabri; Ragadhita, Risti; Piantari, Erna; Farobie, Obie; Bilad, Muhammad Roil
Automotive Experiences Vol 7 No 1 (2024)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.11109

Abstract

This study aims to develop asbestos-free and environmentally friendly brake pads using apus bamboo powder (Gigantochloa apus). In the experiments, bamboo powder, resin, and catalyst were used as the raw materials and varied to ensure the quality of the prepared brake pads. To analyze the performance of brake pads, the fabricated brake pads are subjected to physicochemical tests (such as microscopic tests and functional group analysis) and mechanical tests (such as puncture tests, compression tests, and friction tests). The research results showed that adjusting the composition of the raw materials allowed a change in the performance of the brake pad, including porosity, morphological structure, and mechanical properties. Indeed, the condition of the low porosity on the inside of the brake pad strategically optimizes the compression strength of the material, making this design ideal for applications that require high resistance to compression loads. This study shows the possibility of apus bamboo powder as an alternative to asbestos in the production of non-asbestos brake pads, offering a safer and environmentally friendly solution as well as giving ideas for supporting current issues in the sustainable development goals (SDGs).
Co-Authors A Nurdiana Abdulkareem Sh. Mahdi Al-Obaidi Abdulkareem Sh. Mahdi Al-Obaidi Abidin, Muhamad Adani Ghina Puspita Sari Adzra Zahra Ziva Agus Kamaludin, Agus Ahmad Aminudin Al Husaeni, Dwi Fitria Al Husaeni, Dwi Novia Al-Obaidi, Abdulkareem Sh. Mahdi Anceu Murniati Andika Purnama Shidiq Andika Purnama Shidiq Andri Syah Putra Anisa Noorlela Arif Hidayat Asep Bayu Dani Nandiyanto Asep Supriatna, Asep Astuti, Asita Puji Aulia Rahma, Sifa Bilad, M. Roil Bilad, Muhammad Roil Budi Susetyo Citra Nurhashiva Citra Nurhashiva Dewi, Mauseni Wantika Dian Usdiyana Dwi Novia Al Husaeni Dwi Novia Al Husaeni Eddy Soeryanto Soegoto Endang Rusyani Fadhillah, Farid Fatimah, Siti Fauzi, Fajar Miraz Fauzia Nur Awaliah Fiandini, Meli Fika Annisa Sabrina Fitri Febriyanti Hafidh, Ashary Fathul HERNANI - Hernawati, Ati Hofifah, Siti Nur Indra Mamad Gandidi Intan Febriani, Lidia Irine Sofianty Jessica Veronica L Astuti Lianawati, Maya Lidia Intan Febriani Mahmudatussa'adah, Ai Maya Lianawati Meli Fiandini Mentari Putri Aprilia Mia Widyaningsih Muhammad Aziz Muhammad Aziz Muhammad Roil Bilad Muji Setiyo Nia Sutisna, Nia Noorlela, Anisa Nurhashiva, Citra Nyoman Ayu Kristinawati Obaidi, Abdulkareem Sh. Mahdi Al Obie Farobie Piantari, Erna R P Dewi Ratnengsih, Een Rina Maryanti Rizky, Karina Mulya Rofi Fadilah Madani Rosi Oktiani Rusyani, Endang Saepulloh, Anwar SAKINAH, PUTRI Salsabila, Annisa Rizky Santiuly Girsang, Gabriela Chelvina Sidik, Adi Permana Sifa Aulia Rahma Siti Sriyati Sri Anggraeni Sri Rahayu Sukrawan, Yusep Syarafah, Karina Nur Syazwany, Aisha Nadhira Syuhada, Themy Sabri Tedi Kurniawan Tedi Kurniawan Tedi Kurniawan Tedi Kurniawan Tedi Kurniawan Teguh Kurniawan Teguh Kurniawan Tria Nurwina Novianti Veronica, Jessica Wafa Raihana Arwa Widyaningsih, Mia Winny Liliawati Yuni Kartika Suryana Yusrianti Sabrina Kurniadianti Yustika Desti Yolanda