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All Journal JURNAL PASTI (PENELITIAN DAN APLIKASI SISTEM DAN TEKNIK INDUSTRI) World Chemical Engineering Journal Jurnal Ilmiah Universitas Batanghari Jambi EQIEN - JURNAL EKONOMI DAN BISNIS Industry Xplore Jurnal Teknik Industri Terintegrasi (JUTIN) Teknologika Jurnal Ilmiah Multidisiplin (JUKIM) Journal of Scientech Research and Development Central Publisher Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika
Rikzan Bachrul Ulum
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Perawatan Preventive Maintenance Mobil Satlantas Model Sedan Mazda dengan Metode Reliability Centered Maintenance pada Polres Kota X Akbar, M. Rivaldi; Iskandar, Hendi; Ulum, Rikzan Bachrul
Jurnal Ilmiah Universitas Batanghari Jambi Vol 24, No 3 (2024): Oktober
Publisher : Universitas Batanghari Jambi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33087/jiubj.v24i3.5539

Abstract

The aim of this research is to find out the preventive maintenance of Mazda Sedan Model Traffic Cars using the reliability centered maintenance method at the City functional block diagram, determining system function and functional failure, failure mode and effect analysis, logic tree analysis, and task selection. The results of this research are that the maintenance system for traffic vehicle units carries out routine check-ups every 5,000 kilometers or every 3 months and for brake and tire components every 10,000 kilometers or 6 months, the damage that appears with the current maintenance system is the break caliper (right front), hose (water pump), and ball joint, factors that arise with current maintenance problems are safety problems, proposed improvements that need to be made to resolve the problem are preventive maintenance for the break caliper (right front), hose (water pump), and ball joint every 11000 hours or 458 days.
Analisis Efektivitas Perawatan Preventif Menggunakan OEE dan Six Big Losses Pada Mesin Simplex di PT. XYZ Adinda Rosmalia; Priyo Ari Wibowo; Rikzan Bachrul Ulum
Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika Vol. 3 No. 4 (2025): Juli: Publikasi Ilmu Keteknikan Industri, Teknik Elektro dan Informatika
Publisher : Asosiasi Riset Ilmu Teknik Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/jupiter.v3i4.991

Abstract

This study aims to analyze the effectiveness of preventive maintenance on the Simplex machine at PT. XYZ by applying the Overall Equipment Effectiveness (OEE) method and identifying the primary causes of production losses through the Six Big Losses framework. Preventive maintenance is an important strategy to ensure machine reliability, reduce downtime, and improve production efficiency. OEE is a widely recognized performance measurement tool consisting of three key indicators: Availability, Performance, and Quality. These indicators collectively reflect the overall effectiveness of equipment in supporting the production process. The results of this study indicate that the OEE value of the Simplex machine is 79%, which remains below the world-class benchmark of 85% as recommended by the Japan Institute of Plant Maintenance (JIPM). This finding suggests that the machine’s performance has not yet reached the optimal standard and requires improvement efforts. Further analysis using the Six Big Losses approach reveals that the most significant contributors to reduced machine effectiveness are equipment failure and idling or minor stoppages. These two categories account for the majority of productivity losses, thereby affecting both machine utilization and production output. To further explore the underlying issues, a root cause analysis was conducted using a fishbone diagram, which enabled the identification of several critical factors related to human resources, methods, machines, materials, environment, and measurement systems. Based on this analysis, improvement proposals were developed through the 5W+1H method, providing a systematic strategy to enhance preventive maintenance practices. The recommended actions include scheduling more frequent inspections, improving operator training, upgrading spare parts management, and implementing stricter monitoring of machine performance. In conclusion, this study highlights the importance of continuous preventive maintenance to optimize machine productivity and reduce unplanned downtime. By adopting the proposed improvement strategies, PT. XYZ can increase the effectiveness of its Simplex machine, moving
Co-Authors Abdullah, Kukuh Abdullah Adinda Rosmalia Afif Fawa Idul Fata Agung Widarman Akbar, M. Rivaldi Anwar , Saeful Bintang Nidia Kusuma Darmawan Yudhanegara Dede Rahmat Diah Utami Dian Noor Hayati Dimas Nugraha Fauziah, Silva Gumilar Ramdhan Haris Sandi Yudha Hendi Iskandar Hendi Iskandar Herry Firmansyah Hidayat , Taufik Iskandar, Hendi Mega Amalia Rachmawati Muhammad Ali Akbar Nugraha , Dede Oetomo , Dedy Setyo Priyo Ari Wibowo Rini Sopyani Rizky Fajar Ramdhani Sukma Kus Adhiyana Adhi Tarman Tarman Wahyudi, Hafizh Nur Wibowo, Priyo Ari Widarman, Agung Winda Novianti Yonas Prima Arga Rumbyarso Yunita, Dea Rahma