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Productivity Improvement Based Systematic Layout Planning and 5S (Case Study: CV. Mutya, Indonesia) Calvin Aidil Febri; Anita Susilawati
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 1 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1168.599 KB) | DOI: 10.36842/jomase.v66i1.267

Abstract

The amount of productivity had not met the target demand of customers in CV. Mutya. This happens could be due to un-optimal the facility lay out such as the distance of material working flow and un-effective the work processes. This paper aim is to improve productivity of wooden pallets product in CV. Mutya, Indonesia. The Systematic Layout Planning (SLP) method was used to improve the facility layout at CV. Mutya. To improve the work process was used 5S methods. The material transfer flow distance in the initial layout of CV. Mutya was 48.2 meters. Then, designing a new layout resulted the material displacement flow distance of 41.5 meters. Based the SLP method, to find out the root of the problem that occurs was employed the cause and effect analysis and work improvement using 5S. The 5S method was used to improve the conditions of the work environment and change attitudes by applying arrangement, cleanliness and discipline in the workplace.
Productivity Analysis of Crude Palm Oil (CPO) in PT. Ramajaya Pramukti Using Value Stream Mapping Approach Dhimas Budhi Pratama; Anita Susilawati
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 3 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (277.928 KB) | DOI: 10.36842/jomase.v65i3.258

Abstract

This study aims to analyze the productivity of CPO processing using Value Stream Mapping (VSM) approach. A case study conducted in PT. Ramajaya Pramukti, Indonesia. The research method used the VSM and Process Activity Mapping (PAM) to determine wastes in the process flow of CPO production. The data was collected in 1 month. The preliminary result of CPO productivity process was average of 73.67%. Based the Future Value Stream Mapping (FVSM) the CPO processing time can be efficient from 1.981 seconds/kg to 1.963 seconds/kg. The productivity processing for value added 1.525 seconds/kg, which non value added of 0.012 and the non necessary value added of 0.383 seconds/kg. The quality of raw materials was the biggest waste contributor. It was caused a longer processing time due to poor quality of raw materials.
Analysis of Production Process in Small Business Using Value Stream Mapping Approach Anita Susilawati; Muhammed Sarwar; Toni Darji; Nur Iksan Agusti
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 65 No 1 (2021): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (282.248 KB) | DOI: 10.36842/jomase.v65i1.235

Abstract

This paper aims to identify waste and analyse production process activities using the Value Stream Mapping (VSM) in a small business as a case study. The waste was identified by a waste relationship matrix and waste assessment questionnaire to determine the percentage of waste that occurs. Furthermore, a detailed selection of waste mapping based on the value stream analysis tool was carried out. Based on the VSM analysis, it was found the value added activities of 71% of the total production time and 29% of other activity times (non value added). In the case study occurred the waste for the operator's work method at the station of printing and cutting station. The VSM was performed to reducing the waste. The result depicted reduction in lead time on the production floor was 2.3 hours. So, the company in the case study can eliminate the waste time in their production process activities.
Optimization of Gas Turbine Maintenance Scheduling in PLN Tanjung Datuk Pekanbaru Bambang Nofri; Anita Susilawati; Romy Romy
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 3 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (496.29 KB) | DOI: 10.36842/jomase.v64i3.217

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This study discusses determining the optimal scheduling for maintenance of gas turbine engines in PLN Tanjung Datuk Pekanbaru. The optimal maintenance scheduling is done on critical components, namely turbine blade and AVR (Automatic Voltage Regulator) using Monte Carlo simulation. The optimal scheduling maintenance scenario is done by generating random numbers from MTTF (Mean Time To Failure) and MTTR (Mean Time To Repair) values and data validity testing. The results of research for optimal checking of turbine engines are once every 10 days with the reliability of turbine engines 43%. The optimal time for repairing a gas turbine in case of damage is 1.49 hours. The checking time for critical components of the turbine blade is 9 days and AVR of 12 days. The scenario of preventive maintenance is likely need special repair or replacement periodically that is 117 days for turbine blade components and 173 days for AVR.
PEMBUATAN PETA GEOSPASIAL MELALUI PEMETAAN UDARA PADA KELURAHAN BATU BERSURAT, KECAMATAN XIII KOTO KAMPAR, KABUPATEN KAMPAR, PROVINSI RIAU Feblil Huda; Kaspul Anuar; Syafri Syafri; Anita Susilawati
Dinamisia : Jurnal Pengabdian Kepada Masyarakat Vol. 3 No. 1 (2019): Dinamisia: Jurnal Pengabdian Kepada Masyarakat
Publisher : Universitas Lancang Kuning

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31849/dinamisia.v3i1.2060

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One of the most commonly used geospatial mapping methods is photogrammetry (aerial mapping). Photogrammetry is a method of mapping objects on the surface of the earth by using aerial photography as a medium. The aerial mapping process is carried out through cameras installed on Unmanned Aerial Vehicle (UAV). From the aerial photography, object interpretation and geometry measurements will be carried out to produce line maps, digital maps and photo maps. In general, photogrammetry is a mapping technology by utilizing aerial photography to be processed into a geo-spatial information system. Batu Bersurat Village is one of the villages located in Subdistrict XIII Koto Kampar, Kampar Regency, which did not have a geospatial information map. Community service team from the Mechanical Engineering Department of the University of Riau had a plan to carry out community service activities in Batu Besurat Village in the form of making geospatial information maps through aerial mapping. This aerial mapping activity was carried out by utilizing UAV with the type of fixed wing. In its implementation, the community service activities were planned to involve Mechanical Engineering students, university students of the University of Riau, village officials and the local community. It is expected that with this community service program, the geospatial information system map made by Batu Bersurat Village can be used in village spatial planning for agricultural land, residential land and validation of village boundaries.
Surface Roughness Analysis and Optimization of CNC Lathe Machining Parameters in the Manufacturing of Motorcycle Brake Master Cylinder Piston Novaldi Andryoga; Anita Susilawati
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 2 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (869.472 KB) | DOI: 10.36842/jomase.v66i2.307

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This study aims to optimize the machining parameters in the manufacture of Yamaha motorcycle brake piston master cylinder and determine the effect on surface roughness. The method used is the Taguchi method. Machining parameters were varied based on the Taguchi method, each of which was experimented with using a finishing CNC lathe machine. From these experiments, the results obtained in the form of surface roughness values ​​which were then analyzed, in order to obtain the best parameters with the smallest surface roughness values ​​and the effect of each factor on surface roughness. This research produces the best parameters are spindle speed 1.755 RPM, feed rate 0.09 mm/rev, and depth of cut 0.30 mm. This parameter has a small surface roughness value. Based on surface roughness measurements, the factors that have the greatest influence on the level of surface roughness are feedrate of 67.9%, spindle speed of 15.4% and depth of cut of 3.3%. This proves that the smaller the value of feedrate, spindle speed and depth of cut, the smaller the value of surface roughness will be.
PEMANFAATAN LIMBAH TANDAN KOSONG SAWIT (TKS) SEBAGAI MATERIAL ALTERNATIF DALAM PEMBUATAN BADAN WAHANA TERBANG TIPE FIXED WING ATHA MAPPER 2150 Kaspul Anuar; Warman Fatra; Anita susilawati
Jurnal Rekayasa Mesin Vol. 13 No. 2 (2022)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v13i2.1161

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To improve the application and use value of Palm Oil Empty Fruit Bunch (OPEFB) waste as a composite material, the research team conducted research related to the utilization OPEFB fiber as an alternative material to replace carbon fiber in the manufacture of fuselage of Unmaned Aerial Vehicle (UAV). The low price of OPEFB, low of specific density and it’s abundant availability are the basis of research to apply it’s fiber as material of UAV fuselage. This research begins with the processing of OPEFB into fiber through an alkali treatment process. Furthermore, the process of maleated natural rubber as a mixture of resin matrix. Afterward, the fuselage is molded use hybrid fiberglass-OPEFB fiber and resin epoxy that has been mixed with natural rubber. Fuselage of UAV is also molded with material of hybrid fiberglass-fibercarbon. Based on mass measurements, the fuselage of hybrid fiberglass-OPEFB fiber material and the fuselage of hybrid fiberglass-carbon fiber material have a mass of 510 grams and 540 grams respectively. For deflection measurement, fuselage of hybrid fiberglass-OPEFB fiber material has a maximum deflection as 2.01 mm, while the fuselage of hybrid fiberglass-fibercarbon material has a maximum deflection as 1.19 mm. In statis impact test, the two fuselage are able to withstand shock load.
Design of Betel Nut Peeler Machine Based on Quality Function Deployment and Value Engineering Yunus Pardosi; Anita Susilawati
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 67 No 1 (2023): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v67i1.324

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The goal of this study is to design a betel nut peeler machine based the Quality Function Deployment (QFD) and Value Engineering methods to optimize the stripping of betel nut process. A case study was carried out in the Keritang District of the Tembilahan Regency of Riau Province, Indonesia. Previously, the Keritang District community used the manual processes stripping technique, thus the final production cannot be in huge amounts. The method was implemented through several steps that began with gathering data and information about the machines desired by the community using QFD and Value Engineering. The machine was designed with the goals of being simple to use, efficient, and responsive to the needs of the community in mind. Each of these characteristics is discussed in the House of Quality. As a result, the Value Engineering approach was developed to uncover effective costs to deliver good quality, appearance, or features, and it may be used to improve product quality, lower costs, boost efficiency, and reduce risk. Finally, an appropriate and optimal design for the betel nut peeler was developed. The benefit of betel nut peeler machine design is supposed to be simple to use and to provide big amounts of stripping results quickly. As a result, the production of betel nut peeling rises.
Analysis of Effectiveness of Cut Size Line Machines Based on Total Productive Maintenance (TPM) and Analytical Hierarchy Process (AHP) - A Case Study Muhammad Ardi; Agus Sutanto; Anita Susilawati
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 67 No 3 (2023): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v67i3.351

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This research aims to analyze the implementation of Total Productive Maintenance (TPM) using Overall Equipment Effectiveness (OEE) and Analytical Hierarchy Process (AHP) approaches to increase the OEE value on cut-size line machines in the finishing department in PT. X. The research methodology was carried out by calculating OEE and significant loss values, analyzing Pareto and Fishbone diagrams, and using the AHP as a decision-making method. Then, the recommendations for implementing focused and autonomous maintenance in the case study company. The research results revealed that the significant influencing factor for the OEE value was engine speed, which causes performance efficiency to decrease so that the OEE value also decreases. The OEE value in 2021 is 74%. The improvement plan by applying the TPM and AHP methods will be expected to increase the performance efficiency of the machine via OEE value from 74% in 2021 to 79% for the coming year 2023/2024.
Analysis of Components Selection of Oil Draining Machine for Spinner System Based Analytical Hierarchy Process Evander Simanjuntak; Anita Susilawati; Herisiswanto Herisiswanto; Dedi Rosa Putra Cupu
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 67 No 3 (2023): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v67i3.310

Abstract

The function of the oil draining machine is to effectively reduce the oil content in the food from frying. This study aims to analyse the spinner system's components for the oil draining machine using the Analytical Hierarchy Process (AHP) method. The AHP makes broad and unstructured problems into a flexible and easy-to-understand model. This research begins with a study of the initial design of the spinner system for the oil-draining machine components. Then, the characteristics and process parameters (spinner) of the oil-draining machine's parts were analysed using the AHP method. From the analysis results, the new designs were developed by eliminating or combining components that did not add value. The priority of consumer needs for function, performance, ergonomics, durability, serviceability and aesthetics were referenced to make a new design. Then, the new components of the spinner system oil draining machine were developed. Customers' needs for design priority include functionality to drain the cooking oil and crackers, capacity exceeding 3kg, ease of assembly, lightweight, easy to use, stainless steel material, easy to repair and dark colour selection.