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ANALISIS CETAKAN PLASTIK INJEKSI SPESIMEN UJI TARIK MELALUI SIMULASI PLASTIK INJEKSI MENGGUNAKAN AUTODESK FUSION 360 Supandi; Gamayel, Adhes; Kasum; Mulyono, Sidik; Zaenudin, Mohamad
Scientific Journal of Mechanical Engineering Kinematika Vol 9 No 1 (2024): SJME Kinematika Juni 2024
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v9i1.278

Abstract

Plastic injection (injection molding) is a method of forming products from plastic pellets into various daily necessities products. In terms of supporting daily needs, plastic injection molded products must meet criteria, such as strength, ductility, flexibility, hardness, etc. One of the easiest ways is to do a tensile test. In this research, mold with the shape of tensile test specimen products was carried out through several process stages, namely design and simulation, fabrication, and product testing. Autodesk Fusion 360 software is used in the design process to simulate and predict material flow during the injection process into the mold with several parameter variations in the form of time, material temperature and mold temperature. The results obtained were by using polypropylene (PP) plastic material, the maximum injection conditions were by suing a melting temperature of 230°C and a mold temperature of 50°C with an injection time of 14.5 seconds, where it was predicted that the product would be easy to fill and the resulting quality would reach 100% good. This research has succeeded in designing and predicting a plastic injection process that can be utilized in the plastic molding process through the actual injection process in industries that use polypropylene material.
Analisa Hasil Sambungan Las ( Pipa STKM 13B Dan Plat SPH 440) Dengan Pengujian Tarik dan Photomacro Fikri, Luqman; Simamora, Yulianto; Priyadi, Muhammad Untung Zaenal; Saleh, Yasya Khalif Perdana; Zaenudin, Mohammad; Mulyono, Sidik; Gamayel, Adhes; Triwiyanto, Askar; Jujur, I nyoman
JURNAL CRANKSHAFT Vol 7, No 2 (2024): Jurnal Crankshaft Vol.7 No.2 (2024)
Publisher : Universitas Muria Kudus

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24176/cra.v7i2.12657

Abstract

ABSTRACTGMAW (Gas Metal Arc Welding) is a fast, versatile welding technique that can be used in various positions, but it often results porosity in welded joints.This research aims to analysis of the welded joints of STKM13B pipe and SPD 440 plate using tensile and micro testing, using welding a current of 18 and varying voltages of 110, 130, and 150. The results is the shape of the welded joint of the plate and pipe is perfectly connected, the tensile test results showed that the ultimate strength values for specimen 1, 2, 3 (A110/V18, A130/V18, A150/V18) were (18,959, 27,886, 40,005 N) respectively. The highest ultimate strength values were obtained from the specimens (A150/V18) while the lowest ultimate strength value was obtained from specimen (A110/V18). The use of welding current strongly correlates with ultimate strength value and photomacro results, with higher currents resulting in higher density levels, minimizing porosity, and increasing ultimate strength. Keywords: GMAW Welding, Tensile Test, Macro Optical Test. 
Pengaruh pengaturan voltase terhadap kekuatan tarik pada gas metal arc welding antara pipa STKM 13B dan pelat SPH 440 Juliyanto Simamora; Adhes Gamayel; Ida Bagus Indra; Mohamad Zaenudin
JTTM : Jurnal Terapan Teknik Mesin Vol 4 No 1 (2023): JTTM: Jurnal Terapan Teknik Mesin
Publisher : Teknik Mesin - Sekolah Tinggi Teknologi Muhammadiyah Cileungsi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37373/jttm.v4i1.470

Abstract

Gas Metal Arch Welding (GMAW) adalah suatu metode pengelasan yang saat ini sudah banyak digunakan di industri manufaktur. Hal ini dikarenakan GMAW memiliki beberapa keunggulan seperti pengelasan yang cepat dan dapat digunakan dalam berbagai posisi dan material. Namun demikian, cacat pada las berupa porositas masih sering terjadi, sehingga untuk mendapatkan hasil yang maksimal melalui teknik pengelasan GMAW masih diperlukan penelitian lebih lanjut secara ekstensif. Penelitian ini bertujuan untuk mempelajari mengenai pengaruh pengaturan voltase terhadap kekuatan tarik hasil las GMAW, yang mana sangat dipengaruhi oleh porositas hasil lasnya. Dalam hal ini, material yang digunakan yaitu berupa pipa STKM 13B dan pelat SPH 440. Pengelasan antara pipa dan pelat secara saling tegak lurus memiliki kemungkinan yang besar untuk terjadinya porositas pada hasil las, sehingga sangat menarik dan penting untuk diteliti. Arus yang digunakan pada penelitian ini yaitu 110 Ampere dengan variasi voltase 18, 20, dan 22 Volt. Hasil pengelasan menunjukkan bahwa pengelasan dengan voltase yang meningkat menunjukkan peningkatan kekuatan tarik dari material yang sudah dilas. Namun demikian, pada sampel dengan voltase 20 V menunjukkan hasil terbaik yang terjadi dikarenakan pada hasil foto mikro terlihat bahwa pada sampel tersebut tidak terdapat porositas atau paling tidak minim porositas. Lebih lanjut lagi, nilai standar untuk area las menunjukkan bahwa pengelasan dengan voltase yang tinggi mendukung tercapainya standar ketebalan, kedalaman, dan panjang las yang disarankan. Penelitian ini berhasil memberikan gambaran hasil kekuatan tarik dari las GMAW pada material pipa dan pelat dengan perbedaan nilai tegangan
Simulation on the influence of the shape of the carabiner as a hanging accessory on stress distribution using Autodesk Fusion 360 Muhammad Rizki; Adhes Gamayel; Mohamad Zaenudin
JTTM : Jurnal Terapan Teknik Mesin Vol 5 No 1 (2024): JTTM: Jurnal Terapan Teknik Mesin
Publisher : Teknik Mesin - Sekolah Tinggi Teknologi Muhammadiyah Cileungsi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37373/jttm.v5i1.779

Abstract

Engineering and innovation in the manufacturing process will continue to be carried out. This aims to ensure that there are always improvements in every product made, both in terms of design, materials used, and how the production process is carried out. Product design innovation is often also aimed at efficiency and reducing product production costs. Innovation in a product must be to improve, not reduce the value and usefulness of the product being made. The aim of this research is to determine the distribution of stress and strain as well as the safety factor of carabiners as hanging accessories using polypropylene polymer material. The research uses experimental methods, namely observing the simulation results that occur in the form of stress, strain and safety factors, as well as knowing the cause and effect phenomena that occur in the design of a carabiner for an accessory. By changing the shape of each design to the upper end of the frame in the direction of the carabiner gate, R15, R30 and R45. As well as varying the load given by 10 N to 100 N, with an increase in force of 10 N in each simulation carried out, with axial and vertical loading directions. By ignoring the type of gate and the shape of the connection on the carabiner gate. The different shapes in each carabiner design cause differences in the tension distribution that occurs. The R15 design has a maximum stress value at a load of 100 N, namely 25.03 MPa, the R30 design is 33.78 MPa, and the R45 design is 63.61 MPa. The vertical loading direction achieves a good safety level of 4.0 at a load of 20 N in the R15 and R30 designs. Meanwhile, axial loading does not achieve product safety targets. The difference in calculating the factor of safety is 4.0 between the results of computer computing and the results of analytical calculations using a formula, namely 1% of the maximum limit of 5%.
Analisa Pengaruh Variasi Rasio Katalis Zeolit Terhadap Pirolisis Limbah Kabel dan Limbah Ban Zaenudin, Mohamad; Fadhlullah, Muhamad Vikri; Gamayel, Adhes; Priyadi, Muhammad Untung Zaenal
Nozzle : Journal Mechanical Engineering Vol 13, No 2 (2024): Nozzle : Journal Mechanical Engineering
Publisher : Politeknik Harapan Bersama Tegal

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30591/nozzle.v13i2.7840

Abstract

The accumulation of waste in the environment has become a critical issue, necessitating effective solutions, one of which is pyrolysis technology for treating waste such as tires and cables. Pyrolysis is a thermal degradation process that occurs under limited oxygen conditions, producing gas, tar, and char as byproducts. This study aims to evaluate the effect of varying zeolite catalyst ratios on the amount of oil produced and the production rate in the pyrolysis process of cable waste, tire waste, and their mixture. The catalyst ratios used in this study were 100, 200, and 300 grams, along with a control condition without a catalyst. The results indicated that the use of 300 grams of zeolite catalyst produced the highest oil yield, with 141 ml from cable waste, 233 ml from tire waste, and 238 ml from the mixed waste. In contrast, the absence of a catalyst yielded the lowest oil production, with 64 ml from cable waste, 85 ml from tire waste, and 137 ml from the mixed waste. These findings suggest that the use of zeolite catalyst significantly enhances both the production rate and quantity of oil compared to the condition without catalyst.
RANCANG BANGUN BRACKET MOTOR STARTER PADA MESIN DIESEL JETMAN R175D Purwono, M. Anggie Mulyo; Gamayel, Adhes; Zaenudin, Mohamad; Saleh, YKP
MACHINERY Jurnal Teknologi Terapan Vol. 5 No. 3 (2024): Machinery: Jurnal Teknologi Terapan
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.5281/zenodo.14242104

Abstract

The starter system is a component that serves to start or run an engine. Usually, the starter system on the single-cylinder engine is a conventional starter, which is still done manually by an operator. Modification activities in the form of adding an electric starter system have been carried out in this study. The focus of the study was carried out on the design of the brackets of the electric starter system. Bracket is a support plate component used as a stand for the starter motor system. In this design, 3 types of bracket models (Model 1, 2, 3) starter motors are designed with simulation testing and vibration tests on each bracket model. Simulation testing with the finite element method to determine the deflection value (deformation) and fatigue (equivalent stress) in the material used. Vibational testing is carried out to obtain design results that are able to withstand vibrations that occur in single-cylinder engines. Based on the simulation results, the bracket model ( Model 1) with a maximum value of total deformation of 0.00012047 mm with a load of 6.055 kg, while the result of equivalent stress the maximum value reached 0.26726 MPa. The model 1 also shows the ability to withstand the least vibration compared to the other two models.
The Effect of ZSM-5 Zeolite and Dolomite Catalysts on the Performance of Plastic Waste Pyrolysis Tampubolon, Adam Jordan; Gamayel, Adhes; Zaenudin, Mohamad
Journal of Global Engineering Research and Science Vol. 2 No. 2 (2023): Vol. 2 No. 2 (Desember 2023): Journal of Global Engineering Research & Science
Publisher : Jakarta Global University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56904/j-gers.v2i2.72

Abstract

The increasing volume of waste in Indonesia, particularly plastic waste, has led to significant environmental challenges due to its continuous accumulation. Pyrolysis offers a sustainable alternative to conventional disposal methods, such as landfilling and incineration, which are known to contribute to pollution. Pyrolysis is a thermochemical decomposition process carried out in an oxygen-deficient environment, converting plastic waste into valuable products, including gas, oil, and char. These products have various applications: the gas can be used as a fuel, the oil as a liquid fuel, and the char as a solid fuel. This study investigates the pyrolysis of three types of plastic feedstocks: high-density polyethylene (HDPE), polypropylene (PP), and a 50:50 mixture of HDPE and PP. The catalysts employed were ZSM-5 zeolite, dolomite, and a mixed catalyst comprising ZSM-5 zeolite and dolomite, with a catalyst-to-feedstock ratio of 0.2:1. The results revealed that the highest oil yields were achieved using the ZSM-5 zeolite catalyst, producing 243 ml from HDPE, 370 ml from PP, and 380 ml from the HDPE-PP mixture. Conversely, the dolomite catalyst yielded the lowest oil production, with 82 ml from HDPE, 20 ml from PP, and 282 ml from the HDPE-PP mixture. Additionally, the ZSM-5 zeolite catalyst demonstrated a consistent increase in the oil production rate every 10 minutes across all feedstocks. These findings highlight the effectiveness of ZSM-5 zeolite in enhancing oil yield during pyrolysis, offering a viable pathway for converting plastic waste into valuable energy resources.
DESAIN DAN ANALISA VELG MOBIL 15 INCH TIPE ALUMINIUM ALLOY 6061 MELALUI SIMULASI PENGUJIAN DYNAMIC CORNERING FATIGUE SESUAI STANDAR SAE J 328 Gamayel, Adhes; Ikhsannudin, Moh. Nova; Zaenudin, Mohamad
Machine : Jurnal Teknik Mesin Vol 10 No 1 (2024): Machine : Jurnal Teknik Mesin
Publisher : Jurusan Teknik Mesin Fakultas Sains dan Teknik Universitas Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33019/jm.v10i1.3867

Abstract

Velg adalah bagian roda yang mendapatkan gaya dan tegangan akibat dari menahan berat kendaraan pada posisi diam atau bergerak. Velg memiliki zona kritis terkait gaya dan tegangan pada daerah bernama spoke. Penelitian ini bertujuan untuk membandingkan beberapa model velg yang telah dimodifikasi guna mencari nilai kritis yang minimum. Velg yang dilakukan analisis terdiri dari model velg 1 dengan radius spoke 4 mm, velg model 2 radius spoke 8 mm serta velg model 3 radius spoke 12 mm. Metode penelitian dilakukan menggunakan metode static structural analysis dengan pendekatan reverse engineering. Penelitian dilakukan dalam beberapa tahapan terkait pengujian dynamic cornering fatigue dan pemberian beban. Hasil dari pengujian ini dibandingkan dengan standar Society of Automotif Engineer (SAE) J 328. Desain velg menggunakan software Autodesk Inventor 2016 dan disimulasi memakai software ANSYS Workbench R1 2022. Hasil dari simulasi berupa nilai equivalent elastic strain, equivalent von misses, dan fatigue life dari ketiga model velg tersebut. Desain velg model 1 mempunyai nilai equivalent von misses 75,022 MPa, equivalent elastic strain 0,0016627 mm/mm dan nilai fatigue life 1.000.000 putaran. Desain velg model 2 mempunyai nilai equivalent von misses 119,53 MPa, equivalent elastic strain 0,001862 mm/mm serta nilai fatigue life 1.000.000 putaran. Desain velg model 3 didapatkan nilai equivalent von misses 136,96 MPa, equivalent elastic strain 0,0019852 mm/mm dan nilai fatigue life 841.040 putaran. Dari semua model velg dilihat dari hasil simulasi dinyatakan memenuhi standart SAE J 328.
Pengaruh Lebar Pita Terhadap Tegangan Listrik yang Dihasilkan oleh Generator Windbelt Mulyana, Fajar; Gamayel, Adhes; Zaenudin, Mohamad; Apriana, Asep
Jurnal Mekanik Terapan Vol 4 No 3 (2023): Desember 2023
Publisher : Politeknik Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32722/jmt.v4i3.6031

Abstract

Salah satu alat pemanen energi alternatif adalah generator Winbelt. Winbelt adalah alat konversi energi yang mengubah gerakan angin menjadi energi listrik. Dalam generator Winbelt terdapat suatu alat induksi eletromagnetik yang terdiri dari magnet dan kumparan. Karena gerakan angin yang mengenai belt, sehingga menggerakan magnet secara bolak balik terhadap kumparan, maka terjadilah induksi elektromangnetis yang dapat  menghasilkan listrik. Penelitian ini membahas pengaruh lebar Pita Winbelt terhadap energi listrik yang dihasilkan dengan variasi kecepatan angin yang diberikan. Metodologi penelitian melibatkan pembuatan beberapa prototipe Windbelt dengan panjang pita yang sama namun berbeda dalam hal tingkat kelebaran. Selanjutnya, prototipe tersebut ditempatkan dalam lingkungan yang dapat mensimulasikan angin atau aliran udara yang cukup untuk menghasilkan getaran pada pita. Tegangan listrik yang dihasilkan oleh setiap prototipe diamati dan diukur menggunakan perangkat pengukur yang sesuai. Setelah dilakukan pengukuran, didapatkan  nilai tengangan listrik tertinggi dihasilkan pada variasi lebar Pita 18 mm dan dengan kecepatan angin 3.0 m/s  sebesar 2,62 volt.
Perancangan Sistem Otomatis Berbasis PLC pada Mesin Injeksi Cetak Plastik Tipe Vertikal Agus Purnomo; Adhes Gamayel; Mohamad Zaenudin
Creative Research in Engineering (CERIE) Vol 4, No 2 (2024): Creative Research in Engineering (CERIE)
Publisher : Lembaga Publikasi Ilmiah dan Penerbitan (LPIP)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30595/cerie.v4i2.21752

Abstract

The PLC System in Vertical Plastic Injection Molding Machine is an automated electrical system designed with sensor inputs controlled by a PLC Mitsubishi FX0s-20MR. It is supplemented with additional devices such as Proximity switches and Thermocouple PID-CX100. The research aims to analyze the heater temperature to control the movement of the injection piston for controlled movement, enhancing the efficiency of the molding injection process, and preventing operational errors that could affect the machine's condition, performance, and the molding results. From the experiments conducted, it was found that the settings producing specimens with near-perfect or perfect results were in experiments number 5 and 6. The injection time in these experiments was successfully adjusted using a timer setting in the PLC program, with an automatic injection time of 15 seconds. Based on these results, it can be concluded that the optimal settings for the molding process using PP material in this equipment are a temperature of 200-210°C, pressure of 4-5 bars, and injection time of 15 seconds.