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OPTIMASI KEKASARAN TERHADAP PERMUKAAN MATERIAL VCN 150 PADA PROSES BUBUT CNC DENGAN METODE RESPON SURFACE Trisna Fitri Mutiari; Zaldy Kurniawan; Eko Yudo
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 2 No. 02 (2022): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

Turning is a metal cutting process that changes the geometry of a material. In this turning process there is a response to be obtained, namely the lowest shaft surface roughness value. Therefore, it is necessary to set the right process variables in order to produce the best roughness value. In this study using the Response Surface Methodology, namely Box-Behnken Design. The purpose of this study was to determine the right combination of levels from the combination of variables in the CNC lathe machining process on VCN 150 material so as to optimize the roughness value. Variables that are thought to have an effect on the surface roughness of VCN 150 material are cutting speed with levels (120 m/minute, 140 m/minute and 160 m/minute), feeding speed with levels (0.14 mm/turn, 0.21 mm/minute). revolutions and 0.28 mm/rev) and depthof cut with levels (0.5 mm, 0.75 mm and 1 mm). The surface roughness value with the lowest value with each variable is the cutting speed of 120 m/min (level 1), the depth of cut is 0.75 mm (level 2), and the feeding speed is 0.28 mm/minute (level 3) the roughness value is 0.468 m.
PKM ALAT PEMERAS JAHE BAGI USAHA MINUMAN KESEHATAN “MBA IMA” Eko Yudo; Ariyanto Ariyanto; Zaldy Kurniawan
Jurnal Pengabdian Masyarakat Polmanbabel Vol. 3 No. 02 (2023): DULANG : Jurnal Pengabdian Kepada Masyarakat
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/dulang.v3i02.295

Abstract

The development of processed products from ginger has recently begun to grow, especially with the presence of the Covid 19 virus which has an impact on all countries, especially for Indonesia. Preparations made from ginger and other spices are believed to maintain stamina for the human body. Processed products from ginger ranging from ginger wedang, ginger candy and instant ginger. Some of the benefits of instant ginger for health include warming the body, relieving colds, reducing menstrual pain and many other uses. Some types of ginger that are commonly developed in Indonesia include red ginger, small and large white ginger. With the different characteristics and benefits of each type of ginger, the ginger that is often processed into powdered ginger or instant ginger is red ginger. In Bangka Belitung, especially Bangka district, Mrs. Salimah has been processing this instant ginger since3 years ago, until now she is still producing this red ginger instant drink. The problem faced by Mrs. Salamah as a community service partner is because the equipment used to produce instant ginger still uses manual or makeshift equipment so that the resulting production is not optimal. To cover the lack of partners' problems, community service will provide solutions to partners, namely in the form of TTG machines (appropriate technology) to support instant ginger production. By using this squeezer machine, Mrs. Salimah can extort 5 kg in 15 minutes compared to using her hands, 5 kg can take 30 minutes.
Analisis Pengaruh Pengujian Tekan Terhadap Suhu, Pengeringan Awal, Suhu dan lama Penahanan Waktu Pemanasan Bata Merah Yuliyanto Yuliyanto; Eko Yudo; Ramli Ramli
Manutech : Jurnal Teknologi Manufaktur Vol. 15 No. 01 (2023): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v15i01.142

Abstract

Red brick is a very important building material in building construction. Red brick has a rectangular physical shape with a distinctive color, namely red. Red bricks are made of clay mixed with sand and water, then mixed evenly and molded as desired. According to the quality standards, red brick is said to be of good quality and quality if it has several criteria including having the required size, compressive strength, and water absorption capacity. This research was conducted to see the effect of the length of drying time after printing, the effect of heating time, heating temperature, and the surface topography of red brick. The data processing method uses the Response Surface (RSM) method using Design Expert 09 software. The results show the smallest compressive test value of 131.4 kg/cm2. The biggest value is 148 kg/cm2. The most significant influence on the red brick making process is the drying time. The longer the drying process will cause the water content in the red brick to decrease. The SEM results show that the effect of drying red bricks that experience longer drying will coalesce and crystallize more easily. Based on the analysis of the results of the study that a longer drying time will cause an increase in compressive strength.
Optimasi Parameter Proses Pemesinan Terhadap Kekasaran Permukaan Material S45C Menggunakan CNC Bubut Dengan Metode Taguchi Dersi Julianto; Eko Yudo; Yudi Oktriadi
COMSERVA : Jurnal Penelitian dan Pengabdian Masyarakat Vol. 3 No. 07 (2023): COMSERVA : Jurnal Penelitian dan Pengabdian Masyarakat
Publisher : Publikasi Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59141/comserva.v3i07.1037

Abstract

Pada dunia industri manufaktur yang serba canggih sekarang ini tentunya dibutuhkan  hasil  produk  yang  terbaik.  Pengerjaan  pemesinan  terutama  pada pemesinan CNC bubut perlu diperhatikan tingkat kekasarannya. Kemampuan produsen global untuk meningkatkan proses produksinya  dipengaruhi oleh alat mesin produksi yang digunakan. Poros adalah produk yang membutuhkan nilai kekasaran permukaan yang rendah saat pemesinan mesin bubut, terutama mesin CNC bubut MORI SEIKI NLX2500Y dengan metode penelitian Taguchi. Tujuan dari penelitian ini adalah untuk mendapatkan parameter terbaik untuk mencapai kekasaran permukaan terendah dari baja karbon. Kecepatan potong (0,15 mm/put, 0,3 mm/put, 0,45 mm/put), dalam pemotongan (0,5 mm, 1 mm, 1,5 mm), dan putaran spindel (2700 RPM, 2850 RPM, 3000 RPM) merupakan variabel dalam hal ini. Penelitian yang mempengaruhi bentuk terhadap nilai kekasaran permukaan material S 45 C. Pada kecepatan potong 0,15 mm/put, dalam pemotongan 0,5 mm, kecepatan spindel 2750 RPM, dan nilai kekasaran permukaan 0,8209 ?m diperoleh nilai kekasaran permukaan terendah pada baja S 45 C.
Pengaruh Curing Time Terhadap Material Komposit Serat Kulit Jagung Sebagai Alternatif Bumper Mobil Yudo, Eko; Adha, Adha; Subhan, Muhamad; Yuliyanto, Yuliyanto
Manutech : Jurnal Teknologi Manufaktur Vol. 15 No. 02 (2023): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v15i02.275

Abstract

One source of natural fiber whose utilization still needs to be developed is fiber from corn husk which is cheap, abundant and environmentally friendly. The increasing production of corn plants causes an increase in corn husk waste which is also higher. Even though this corn husk has very strong fiber and can be used as a composite of natural fibers. Composites reinforced with natural fibers have excellent corrosion resistance properties, as well as lower production costs, are more abundant and are considered to be more environmentally friendly. The aim of the study was to determine the effect of soaking 7% NaOH for 1 hour, 2 hours and 3 hours and the effect of curing time at temperatures of 95°, 105° and 115° for 4 hours on the tensile strength of the corn husk fiber woven composite and to determine whether corn husk woven fiber composite can be applied as a car bumper manufacture. Making samples using the hand lay-up method. The analysis was performed using the factorial method. The highest results were found in the tensile test specimens using a variation of NaOH immersion time for 2 hours at a temperature of 95°C having a tensile test strength of 19.93 MPa. Meanwhile, the lowest tensile test strength value was 12.13 MPa using a variation of NaOH immersion time for 3 hours with a temperature of 115°C. Based on the standard for making car bumpers, the corn husk woven fiber composite can be applied as an alternative material for making car bumpers.
Analisis Pengaruh Nilai Variasi Temperatur Tempering Baja S50C Sebagai Bahan Pisau Mesin Pencacah Plastik ariyanto, ariyanto; Yudo, Eko; Nicola, Adyu Arya
Manutech : Jurnal Teknologi Manufaktur Vol. 16 No. 01 (2024): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v16i01.292

Abstract

S50C steel is a steel with a carbon content of 0.497 - 0.53% tensile stress of at least 630 mpa. When viewed from the carbon content of the S50C material, this steel is included in medium carbon steel. The carbon range contained in medium carbon steel is between 0.3%C-0.6%C. The minimum requirement for the amount of carbon in steel that can be hardened is greater than 0.3%. By referring to the amount of carbon contained in S50C steel, it can be said that S50C steel can be hardened process.  The hardening process is carried out at a temperature of 800 0 C, a temperature of 840 0 C and a temperature of 8800 C, with cooling media being salt water, oil and seawater. After the hardening process is carried out the tempering process at a temperature of 100 0 C, 200 0 C 300 0 C, 400  0 C  and 500 0 C,the whole heating process uses an electric oven. The overall parameters of the hardening process are optimized using the Taguchi method. Obtained optimal parameter values at a temperature of 880 0C with a brine-water cooling medium. The average hardness obtained before the tempering process was 56.84 HRC and the highest tempering result was 55.95 HRC the lowest result was 35.15 HRC.
PERHITUNGAN WAKTU PROSES PEMESINAN EFEKTIF MESIN BUBUT Sunding, Alang; Husman, Husman; Yudo, Eko
Jurnal Tematis (Teknologi, Manufaktur dan Industri) Vol 5, No 1 (2023): JURNAL TEMATIS (TEKNOLOGI, MANUFAKTUR DAN INDUSTRI)
Publisher : Politeknik Bosowa

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Abstract

AbstrakSalah satu Upaya untuk meningkat persaingan usaha yaitu dengan perencanaan kerja yang optimal, untuk itu perlu cara atau metode yang tepat untuk memperkirakan waktu prose setiap pekerjaan. Dalam penelitian ini dibuatkan metode untuk memperkirakan waktu proses kerja terjadi pemotongan dengan kebebasan alat potong 2 – 5 mm. Penelitian ini menggunakan metode pemodelan proses pembubutan secara bertahap dengan gambar untuk memudahkan dalam proses penentuan parameter. Parameter ini ditetapkan berdasarkan pengalaman, menggunakan tabel hasil penelitian serta  menggunakan parameter pada mesin bubut SAN SHING MH 450x1000. Parameter yang sudah ditetapkan kemudian dihitung untuk mendapatkan waktu pemesinan efektif. Hasil perhitungan selanjutnya divalidasi dengan program CNC pada mesin CNC bubut MORI SEIKI NLX 2500 Y. Berdasarkan hasil pemodelan sesuai gambar kerja diperoleh waktu pemesinan 47 menit 54 detik sedangkan pengujian dengan menggunakan CNC 45 menit 48 detik. Kata kunci : Mesin bubut,  waktu pemesinan, cnc bubut.
Analisis Pengaruh Nilai Parameter Proses Pemesinan Milling Terhadap Kekasaran Permukaan Almunium 7075 Mahendra, Anan; Yudo, Eko; Kurniawan, Zaldy
Jurnal Inovasi Teknologi Terapan Vol. 1 No. 2 (2023): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v1i2.35

Abstract

Miiling machining is one of the machining processes that are widely used for the manufacture of a component of goods with a milling machining process, the time required to make components should be as minimal as possible so that high production capacity can be achieved. The maximum cutting process parameter will result in a high rate of material feeding, so it can also result in the appropriate surface roughness (Ra) desired. The purpose of this study is to obtain the lowest surface roughness value produced by the process from CNC milling with the parameters used and to determine the level of roughness of the aluminum surface using the depth of cut, cutting speed, and rotation speed. The method used is the Taguchi method with three parameters, namely spindle rotation (Rpm), Feeding Depth, Feeding Speed taken from this study the results of a tool data called roungnes tester obtained and directly retrieving the most optimal value data of 0.239 Ra which has been averaged. Then in the percentage up to these three factors that have been done.from the results have been obtained have a small prenstasi of 30% and obtained a response value of less than 1%. This taguchi method is to improve product quality and process in about the same time. The results of this optimization are used to try the operator's consideration when determining the combination to get the optimal value possible.
Pengaruh Jenis Pendingin Dan Variasi Sudut Potong Terhadap Kekasaran Permukaan Bubut Baja SCM 440 Angga, Muhammad Angga Pratama; Kurniawan, Zaldy; Yudo, Eko
Jurnal Inovasi Teknologi Terapan Vol. 1 No. 2 (2023): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v1i2.37

Abstract

Abstract At present it is not surprising that industrial competition continues in different parts of production according to the form of business. This is entirely due to the development of science and technology which is increasingly advanced day by day. As well as in the field of machining, namely machine tools and production, production machines that play an important role in the course of industrial activities, one of which is the lathe. The material used in this test is alloy steel SCM 440, this material is medium carbon chromium molybdenum alloy steel, SCM 440 alloy steel contains chromium and molybdnum. Has an alloy composition of 0.38-0.43% C, 0.90-1.20% Cr, 0.15-035% Si, 0.60-0.85% Mn, 0.15-0.30% Mo, and 0.03 max p/s. The diameter of the BK tube is Ø25 x 100 mm. This study uses the Taguchi method. The parameters used are the angle of cut, type of coolant and feeding speed. The optimum parameters for obtaining a low roughness value are the cutting angle of 13°, the type of cooling cutting oil and the feeding speed of 0.040 mm. With a S/N ratio of -10.396.
Karakteristik Serat Tandan Kosong Kelapa Sawit Sebagai Komposit Resin Polyester Untuk Mengetahui Nilai Absorpsi Suara Mar'i Akbar, Firzan; Napitupulu, Robert; Yudo, Eko
Jurnal Inovasi Teknologi Terapan Vol. 1 No. 2 (2023): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v1i2.43

Abstract

The development of composite materials currently not only with synthetic reinforcing materials but also with natural fiber reinforcing materials, because natural fibers have diverse characteristics. In this research, looking at the characteristics of Oil Palm Empety Fruit Bunch (OPEFB) fiber which has a high cellulose and hemicellulose content, which is generally used for soundproofing materials. So a composite research will be made from the main material of OPEFB  fiber with polyester resin as the matrix. The purpose of this research is to determine the sound absorption value of the composition of the mixture of OPEFB  fiber and resin. The method used is the hand lay-up method combined with the Taguchi Method on the L4(23) orthogonal matrix design used as a reference for the sound absorbing composite manufacturing process. The L4(23) orthogonal matrix design is used because there are three process parameters that have two levels. Repetition is repeated three times. The process parameters are the volume fraction of OPEFB  fiber and resin, the length of fiber soaking with NaOH, and the thickness of the composite. The research results from three repetitions obtained the highest value in sample I with a mean value = 77.93 dB at a frequency of 2000 Hz, and the lowest value in sample III with a mean value = 32.97 dB at a frequency of 125 Hz.