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All Journal Jurnal Teknologi JURNAL PASTI (PENELITIAN DAN APLIKASI SISTEM DAN TEKNIK INDUSTRI) Sinergi JISI UMJ (Jurnal Integrasi Sistem Industri UMJ) Jurnal Optimasi Sistem Industri MIX : Jurnal Ilmiah Manajemen Jurnal Doktor Manajemen (JDM) Jurnal Abdi Masyarakat (JAM) Indonesian Journal of Industrial Engineering & Management ABDI MASSA: Jurnal Pengabdian Nasional Innovative: Journal Of Social Science Research Proceeding Mercu Buana Conference on Industrial Engineering IRA Jurnal Pengabdian Kepada Masyarakat Jurnal Pengabdian Sosial PASAI : Jurnal Pengabdian kepada Masyarakat Jurnal Pengabdian Masyarakat Multidisiplin
Herry Agung Prabowo
Universitas Mercu Buana
Religion Agriculture, Biological Sciences & Forestry Humanities Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Mechanical Engineering Public Health Social Sciences Transportation Other

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Analisis Efektivitas Perangkat 24/7 Berbasis Internet of Things (IoT) Pada Lift Kone Menggunakan Metode Overall Equipment Effectivenes (OEE) Dan Failure Mode And Effects Analysis (FMEA) Harijaya, Soundy Satriani; Prabowo, Herry Agung
Proceeding Mercu Buana Conference on Industrial Engineering Vol 2 (2020): ARAH PENGEMBANGAN RISET ENGINEERING DI ERA REVOLUSI INDUSTRI 4.0
Publisher : Universitas Mercu Buana

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Abstract

In production activities, the value of productivity is quite important to pay attention to. If the productivity value of production activity is low, it can reduce the value of the production, such as not achieving the predetermined target. Therefore, it is quite important to know the value of productivity which can be seen from the value of its effectiveness. One way to determine the value of effectiveness is by using the Overall Equipment Effectiveness (OEE) method. PT. KONE Indo Elevator (KIE), has a new product called 24/7 Connected Services, where the product is targeted to reduce the existing Call Out Rate (COR). In the period of March 2020, the existing COR value is 2.92. Because the product is 24/7 Connected Services, the effectiveness value of the product or device is not yet known, which can be determined using the OEE method, along with the Failure Mode and Effect Analysis (FMEA) method to analyze what types of potential biggest failures are in the product. the. After installing the device from April 2020 to June 2020, the effectiveness value of the device can be analyzed. After analyzing, it was found that the OEE 24/7 Connected Services value was 88.36% with the sample data for 12 weeks. The biggest loss factor of this product is in the reduction speed loss with a value of 10.841% of the total loss. The greatest potential for failure is in the signal problem of the problematic device, with an RPN value of 21, where improvements can be made to add an extender antenna and add a signal amplifier. From the OEE value found, it has exceeded the existing OEE standard value, which is 85%, where 24/7 Connected Services products are 3.36% higher than the existing standard value.
Analisis Manajemen Risiko Keselamatan Dan Kesehatan Kerja Dengan Metode Hazard Identification Risk Assessment and Risk Control (HIRARC) Di Reformed Millenium Center of Indonesia P., Subandri A.; Prabowo, Herry Agung
Proceeding Mercu Buana Conference on Industrial Engineering Vol 2 (2020): ARAH PENGEMBANGAN RISET ENGINEERING DI ERA REVOLUSI INDUSTRI 4.0
Publisher : Universitas Mercu Buana

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Abstract

Safety and health of work is a matter that capture many organizations today because they inlude humanitaries-conscious, economic cosr and benefits, legal aspects, accountability and the organization’s own image. The study will be concucted on risk identification safety and health of work, risk assessment safety and health of work as well as on how safety and health of work action on risk control involves the method of Hazard Identification Risk Assessment and Risk Control (HIRARC) on activities preventive maintenance air conditioning (AC) at Reformed Millenium Center of Indonesia (RMCI) Kemayoran. Assessment method use AS/NZS 4360 : 2004, risk assessment matrix. According to file proccessing obtained a high risk value. To risk group at high risk levels as 4 variables could edanger workers and jobs. Whereas for classification at medium risk level it was found to be as 6 variables.
The Effect of Lean Green Management System and Waste Reduction Technique on Lean Green Business Results in the Automotive Manufacturing Industry Ermawati, Eli; Anggarini, Farida Rahma; Khanza, Miranda; Restiyono, Paran; Umar, Yandi; Prabowo, Herry Agung
Proceeding Mercu Buana Conference on Industrial Engineering Vol 5 (2023): LEAN AND GREEN FOR SUSTAINABILITY DEVELOPMENT GOALS IN THE I4.0 ERA
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/MBCIE.2023.030

Abstract

There was rapid growth in the automotive manufacturing industry as evidenced by the current increasing number of different variations of vehicles in society. This advancement requires industry players to compete effectively by optimizing their performance to achieve production capacity and gain adequate market share. This study aims to map and describe the current conditions of Lean Green Management System (LGMS) and Lean Green Waste Reduction Technique (LGWRT) implementation in the automotive manufacturing industry in Indonesia as well as to find the best model for implementing TPM and LGMS.Lean Green Management System (LGMS) and Lean Green Waste Reduction Technique (LGWRT) are the concepts associated with streamlining the activities usually conducted by companies in the manufacturing and service sectors. Therefore, this research focuses on evaluating the influence of implementing these concepts on the Lean Green Business Results of the automotive manufacturing industry. This was achieved through a multivariate statistical analysis applied to explain the harmonious continuity between the indicator and latent variables directly observed using SEM-PLS. The results showed that the application of LGMS and LGWRT has a significant and positive effect on Lean Green Business Results (LGBR) with 97.5% while the remaining 2,5% was linked to other variables. This means LGBR has been fully accepted
Authorship Correction: Application of the Total Productive Maintenance to Increase the Overall Value of Equipment Effectiveness on Ventilator Herry Agung Prabowo; Indra Maulana Fahturizal; Hibarkah Kurnia
Jurnal Optimasi Sistem Industri Vol. 23 No. 1 (2024): Published in July 2024
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (669.341 KB) | DOI: 10.25077/josi.v23.n1.p120-129.2024

Abstract

A ventilator machine is a medical device that plays an important role in handling Covid-19 cases during a pandemic. Covid 19 patients are arriving at a referral hospital in Jakarta, meaning that the hospital must prepare its medical equipment, including a ventilator machine. The ventilator machine experienced problems because the efficiency of the machine decreased so many patients waited in the ICU room. Machine effectiveness has an average value of 62.26% so it has an impact on disrupting patient services at home. The purpose of this research is to look for factors that cause the lack of effective value of ventilator machines and find effective solutions to increase the effectiveness of ventilator machines so that they can serve Covid-19 patients during a pandemic. This research method combines Focus Group Discussion in determining 5W+1H and implementing the pillars of Total Productive Maintenance to improve the Overall Effectiveness of Equipment on Ventilator machines. This study found a breakdown factor of 54.10%, idle and minor loss of 41.20%, and others of 4.70%. The effect of overall improvement has been able to increase the average effectiveness value by 85.00% from Sep 2021-Feb 2022, so this is supported by the hospital's program in terms of increasing the effectiveness of machines in patient care.
Implementation of Maintenance Value Stream Mapping and Overall Equipment Effectivenes Methods to Increase the Effectiveness of Production Equipment in Andesite Mining Companies Irawanti, Eka; Prabowo, Herry Agung; Hasbullah, Habullah
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 6, No 3: October 2025
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v6i3.24909

Abstract

The Andesite mining company experienced a 12.46% deviation between demand and actual delivery, primarily caused by reduced machinery effectiveness, which led to unmet production targets. This study aims to maximize production capacity and improve delivery performance through the application of the Overall Equipment Effectiveness (OEE) method. Furthermore, the Maintenance Value Stream Mapping (MVSM) approach was employed to evaluate and enhance the maintenance system by visualizing maintenance process flows and ensuring optimal facility functionality.The results showed that the initial OEE value of 39.72% increased significantly to 85.74% after the implementation of improvement strategies. This improvement was closely associated with the application of MVSM, which also enhanced the Value Added (VA) performance of several maintenance activities. For Conveyor gearbox maintenance, the VA value increased from 10.32% to 57.91%, while Motor Feeder maintenance improved from 18.04% to 61.04%. Screen sieve replacement for 1–2 increased from 17.04% to 32.50%, and Screen sieve replacement for 3–5 improved from 17.62% to 33.07%. Screen sieve replacement for 2–3 also showed an increase from 17.02% to 32.56%. Meanwhile, the VA values for small conveyor roller bearings maintenance remained constant at 62.39%, jaw setting maintenance at 20.78%, and large conveyor roller bearings maintenance at 41.78%. These findings indicate that the integration of OEE and MVSM methods effectively enhances maintenance performance and overall production efficiency, contributing to improved delivery reliability.
The Effect of Condition-Based Maintenance on Heavy Equipment Performance in the Coal Mining Industry: The Moderating Roles of Operational Environmental Conditions and Human Resource Competency Herry Agung Prabowo; Mohd. Zulkifly Abdullah; Farida; Silvi Ariyanti; Hasnida Ab-Samat; Erry Yulian T. Adesta; Andrea Sigit Sulaksono
Jurnal Optimasi Sistem Industri Vol. 25 No. 1 (2026): Published in June 2026
Publisher : The Industrial Engineering Department of Engineering Faculty at Universitas Andalas

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25077/josi.v25.n1.p191-215.2026

Abstract

Heavy equipment performance is an important factor that can affect productivity factors in the Indonesian coal mining sector. A major reason behind the high downtime is because they follow time-based maintenance (TBM) methods on their heavy equipment. This has led to the search of new and much better and effective methods such as Condition-Based Maintenance (CBM) method. The use of CBM as a predictive maintenance methodology by coal industry players to minimise equipment downtime is proliferating but, at present, little evidence exists regarding how operational environmental conditions and human resource competencies impact the effectiveness of CBM. This study investigates the impact of Predictive Data Analysis (PDA), Maintenance Actions Proactive (MAP) and Supporting Technology (STE) on heavy equipment performance (HEP) and which include Operational Environment Conditions (OEC) and Human Resource Competency (HRC) as moderating variables. This study collected data from 207 operational and maintenance personnel in Indonesian coal mining companies that have adopted CBM. Analysis of data was conducted through Partial Least Squares Structural Equation Modeling (PLS-SEM) using Smart-PLS 4.0 software. The results showed that PDA, MAP, and STE were positively related to heavy equipment performance, with MAP showing the strongest relationship among the three CBM dimensions. OEC and HRC also had a significant direct effect on performance. However, among the proposed moderating relationships, only the interaction between HRC and MAP was statistically significant. These findings suggest that CBM effectiveness is influenced not only by maintenance-related practices but also by workforce capabilities. This study provides empirical evidence on the relationship between CBM implementation, operational conditions, human resource competencies, and heavy equipment performance in the context of coal mining operations.
Analisis Maintenance Gas Compressor dengan Integrasi Total Produktive Maintenance (TPM) dan Reliability Centered Maintenance (RCM) di Gas Plant Yandi Umar; Humiras Hardi Purba; Herry Agung Prabowo
JISI: Jurnal Integrasi Sistem Industri Vol. 13 No. 1 (2026): JISI UMJ
Publisher : Fakultas Teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jisi.13.1.137-154

Abstract

Gas compressor package merupakan salah satu peralatan utama dan vital, yang beroperasi 24 jam non-stop didalam gas plant. Untuk itu dibutuhkan keandalan (Reliability), ketersediaan (Availability), dan keselamatan (Safety) peralatan serta fasilitas menjadi hal yang terpenting dalam pengoperasiannya. Namum sering dihadapi dilapangan, tingginya tingkat kerusakan menyebabkan downtime serta berdampak langsung pada proses produksi dan biaya perawatan. Disebabkan kegagalan mekanis karena kurang optimalnya kegiatan pemeliharaan dan perencanaan perawatan yang diterapkan. Diperlukan penerapan pemeliharaan dan perawatan peralatan dengan metode Total Productive Maintenance (TPM) untuk mendorong partisipasi operator dalam kegiatan pemeliharaan rutin, sedangkan Reliability Centered Maintenance (RCM) berguna untuk menetapkan startegi kebijakan perawtan berbasis resiko dan fungsi krisis. Pada penelitian ini, data dikumpulkan dari histori kerusakan yang terjadi pada gas compressor package, dilakukan analisis menggunakan Failure Mode and Effect Analysis (FMEA), Fishbone dan perhitungan Overall Equipment Effectiveness (OEE), serta evaluasi keandalan sistem. Hasil penelitian menunjukkan nilai OEE sebesar 73,08%, masih jauh dibawah standart JIPM sebesar 85% pada priode September 2023 – Oktober 2024. Nilai tersebut merupakan perkalian dari tiga komponen utama: Availability yang mencapai 75,84%, Performance sebesar 96,35%, dan Quality 100%. Nilai Availability yang rendah dari target 95%, memberikan citra buruk untuk Perusahaan.
Pengabdian Berbasis Teknologi Tepat Guna: Kandang Ayam Closed House Berbasis TKDN untuk Peternakan Berkelanjutan Herry Agung Prabowo; Farida Farida; Silvy Ariyanti
JUPAMU: Jurnal Pengabdian Masyarakat Multidisiplin Vol. 1 No. 2: Januari 2026
Publisher : Ihsan Cahaya Pustaka

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.66031/jupamu.v1i2.153

Abstract

Peningkatan permintaan protein hewani dan dampak perubahan iklim menuntut penerapan sistem pemeliharaan ayam broiler yang lebih adaptif, efisien, dan berkelanjutan. Sistem kandang closed house menawarkan keunggulan teknis dalam pengendalian mikroklimat, namun adopsinya di Indonesia masih terbatas akibat tingginya biaya investasi yang didominasi komponen impor. Kegiatan pengabdian kepada masyarakat ini bertujuan merancang dan mengimplementasikan kandang ayam closed house system berbasis peningkatan Tingkat Komponen Dalam Negeri (TKDN) untuk meningkatkan akses teknologi bagi peternak rakyat. Metode yang digunakan adalah pendekatan rekayasa sistem melalui pembangunan dan integrasi subsistem kandang, dilanjutkan dengan uji pemeliharaan ayam broiler selama 30 hari. Hasil menunjukkan kandang closed system dengan TKDN 65%  seluruh sistem berfungsi optimal, dengan mortalitas 3,68%, nilai konversi pakan (FCR) 1,43, pertambahan bobot badan 55 g/ekor/hari, dan indeks pemeliharaan 363. Dibandingkan sistem open house, teknologi ini memberikan kinerja produksi yang lebih stabil dan efisien. Selain itu, kapasitas mitra meningkat melalui transfer teknologi dan pendampingan. Kegiatan ini membuktikan bahwa closed house berbasis TKDN layak diterapkan sebagai solusi teknis, ekonomis, dan sosial yang berkelanjutan serta berpotensi direplikasi.
Pengendalian Aliran dan Pembatasan WIP berbasis Lean Manufacturing untuk Reduksi Lead Time pada Industri Furnitur Daruki Daruki; Herry Agung Prabowo; Sawarni Hasibuan; Singgih Juniawan
JISI: Jurnal Integrasi Sistem Industri Vol. 13 No. 2 (2026): JISI UMJ
Publisher : Fakultas Teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jisi.13.2.299-314

Abstract

Industri furnitur sofa berkarakteristik high-mix low-volume (HMLV) rentan terhadap penumpukan work in process (WIP) dan perpanjangan lead time. Penelitian ini bertujuan mengidentifikasi pemborosan dominan serta menurunkan lead time melalui pendekatan Lean Manufacturing menggunakan Value Stream Mapping (VSM) dan Process Activity Mapping (PAM). Data dikumpulkan melalui observasi lapangan, pengukuran waktu siklus (60 kali per stasiun), dan dokumentasi produksi. Hasil menunjukkan total lead time awal 1.051,12 menit dengan proporsi non-value added 24%, didominasi waste transportation, inspeksi, dan waktu tunggu. Perbaikan melalui penyeimbangan lini berbasis takt time, reduksi NVA, dan pengendalian WIP berhasil menurunkan lead time sebesar 36,7% serta meningkatkan proporsi touch time dari 1,09% menjadi 1,6%. Integrasi VSM dan PAM terbukti efektif mereduksi lead time pada industri furnitur HMLV.
Co-Authors A.A. Ketut Agung Cahyawan W Achmad Husnur Agus Ismail AGUSTIANI, MILLA Ahmad Badawi Saluy Ahmad Husnur Alam, Fachrul Alfaruqi, Muhammad Hilmy Andrea Sigit Sulaksono Andry Setiawan, Andry Anggarini, Farida Rahma Ariyanti, Silvy Choesnul Jaqin Daruki Daruki Daruki, Daruki Dharmawan, Wahyu Diah Wardhani Erry Yulian T. Adesta Farida Farida Farida Farida Farida Farida Harijaya, Soundy Satriani Hasbullah, Habullah Hasnida Ab-Samat Hibarkah Kurnia Humiras Hardi Purba Husnur, Achmad Husnur, Ahmad Indra Maulana Fahturizal Irawanti, Eka Irfan Hilmy Juniawan, Singgih Kasmir Kasmir Khanza, Miranda Lenny Christina Nawangsari Mafrizal Mafrizal MILLA AGUSTIANI Mohd. Zulkifly Abdullah Mudinillah, Adam Muhammad Hilmy Alfaruqi Muslim, Muhammad Nur Ichwan P., Subandri A. Resa Taruna Suhada Restiyono, Paran Robin Garingging Roysen, Uti Rudi Kurniawan Arief Sawarni Hasibuan Setianah, Puput Silvi Ariyanti Silvy Ariyanti Singgih Juniawan Sufiyanto Sufiyanto Titia Izzati Umar, Yandi Yandi Umar Yudha Bobby Suprapto Yudha Bobby Suprapto, Yudha Bobby Zulfa Fitri Ikatrinasari