Mechanical Engineering for Society and Industry
Aims Mechanical engineering is a branch of engineering science that combines the principles of physics and engineering mathematics with materials science to design, analyze, manufacture, and maintain mechanical systems (mechanics, energy, materials, manufacturing) in solving complex engineering problems. Therefore, this journal accommodates all research documentation and reports on technology applications in society and industry from various technology readiness levels (TRL): basic, applied, and report of technology application. Basic - theoretical concepts of natural science, application of engineering mathematics, special and unique materials science, theoretical principles of engineering design, production, energy conversion, or industrial mechatronics/automation that support mechanical engineering analysis with a sustainable engineering perspective. Applied - thermal-mechanical design (energy, applied mechanics, material selection, material strength analysis) to support sustainable design and engineering capabilities. Report of technology application - the impact of technology on economic and social, ecological principles, sustainability principles (sustainability), communication techniques, and factual knowledge that contribute to solving complex and sustainable engineering problems. Scope Aerodynamics and Fluid Mechanics This scope includes boundary layer control, computational fluid dynamics for engineering design and analysis; turbo engines; aerodynamics in vehicles, trains, planes, ships, and micro flying objects; flow and induction systems; numerical analysis of heat exchangers; design of thermal systems; Wind tunnel experiments; Flow visualization; and all the unique topics related to aerodynamics, mechanics and fluid dynamics, and thermal systems. Combustion and Energy Systems This scope includes the combustion of alternative fuels; low-temperature combustion; combustion of solid particles for hydrogen production; combustion efficiency; thermal energy storage system; porous media; optimization of heat transfer devices; shock wave fundamental propagation mechanism; detonation and explosion; hypersonic aerodynamic computational modeling; high-speed propulsion; thermo-acoustic; low-noise combustion; and all the unique topics related to combustion and energy systems. Design and Manufacturing This scope includes computational synthesis; optimal design methodology; biomimetic design; high-speed product processing; laser-assisted machining; metal plating, micro-machining; studies on the effects of wear and tear; fretting; abrasion; thermoelastic. This scope also includes productivity and cycle time improvements for manufacturing activities; production planning; concurrent engineering; design with remote partners, change management; and involvement of the Industry 4.0 main area in planning, production, and maintenance activities. Dynamics and Control The dynamics and control group includes aerospace systems; autonomous vehicles; biomechanics dynamics; plate and shell dynamics; style control; mechatronics; multibody system; nonlinear dynamics; robotics; space system; mechanical vibration; and all the unique topics related to engine dynamics and control. Materials and Structures The scope of this field includes composite fabrication processes; high-performance composites for automotive, construction, sports equipment, and hospital equipment; natural materials; special materials for energy sensing and harvesting; nanocomposites and micromechanics; the process of modeling and developing nanocomposite polymers; metal alloys; energy efficiency in welding and joining materials; vibration-resistant structure; lightweight-strong design; and all the unique topics related to materials and construction. Vibrations, Acoustics, and Fluid-Structure Interaction This group includes nonlinear vibrations; nonlinear dynamics of lean structures; fluid-structure interactions; nonlinear rotor dynamics; bladed disc; flow-induced vibration; thermoacoustic; biomechanics applications; and all the unique topics related to vibrations, acoustics, and fluid-structure interaction.
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The effect of ignition timing on engine performance in a laser ignition engine: A CFD study
Arslan, Turan Alp;
Bayrakçeken, Hüseyin;
Altuncu, Ahmet;
Çengelci, Emin;
Solmaz, Hamit
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12461
As a result of the high-power output, low fuel consumption, and low emissions expected from internal combustion engines, new engine technologies continue to be developed. Laser ignition systems are a solution to these expectations with the advantages they offer. Experimental and numerical studies related to laser ignition systems are accelerating today. In this study, an internal combustion engine was simulated with the spark and laser ignition systems, and the changes in engine performance for different ignition timings were investigated comparatively. ANSYS Fluent 2021 R1 software was used in the dynamic CFD study in which the entire engine cycle was analysed. Analyses were carried out at constant engine speed with an iso-octane+air mixture. Critical parameters such as pressure, volume, and temperature changes, power, torque, IMEP, MPRR, peak pressure, HRR, CHRR, start of combustion, and combustion duration were evaluated for both ignition systems. As a result of the study, optimum performance values were obtained at 680 °CA ignition timing with laser ignition system. At this ignition timing, power, torque, IMEP, MPRR, and peak pressure values were determined as 16.4302 kW, 62.7635 Nm, 14.1743 bar, 2.4665 bar/°CA, and 61.5611 bar, respectively. The laser ignition system increased engine performance, and smoother and knock-free combustion occurred. At optimum ignition timing, combustion duration was shortened, and in-cylinder temperatures decreased. The findings show that the laser ignition system will contribute to engine development studies by positively affecting engine and combustion performance.
Design, fabrication, and performance testing of an energy storage and return (ESAR) foot prosthesis made of prepreg carbon composite
Ismail, Rifky;
Nursafitri, Murti Ayu;
Fardinansyah, Akmal Putra;
Fitriyana, Deni Fajar;
Bayuseno, Athanasius Priharyoto;
Siregar, Januar Parlaungan;
Setiyo, Muji;
Istiqomah, Alfiana Fitri;
Sulistyo, Sulistyo
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12652
The high demand for prosthetics in Indonesia is not followed by the ability and quality of local production to fulfill the community's needs. There is a lack of comprehensive data regarding the specific challenges encountered by local prosthetic manufacturers in Indonesia, particularly in terms of technological limitations. This study aims to understand the effect of design parameters on the performance of the energy storage and return (ESAR) foot prosthesis prototype in normal walking activities for amputees. Three different designs were created according to commercial products, and a convergence test was conducted to ensure accurate results. Finite element method (FEM) analysis was used to determine the amount of deformation that occurred in each design made when applied with 824 N axial force. The ESAR foot prosthesis prototype made from carbon prepreg was fabricated using an out-of-autoclave method, and the mechanical testing was performed with a compressive test. The results indicated that the optimal design for the ESAR foot prosthesis determined by the decision matrix scoring criteria was Design 3. The final scores for Designs 1, 2, and 3 were 54, 53, and 77, respectively. Design 3 is the easiest to manufacture, has the slightest complexity, and the lightest mass, and undergoes the least deformation during simulation, although it is the least attractive. The study found a significant difference in displacement between the deflections obtained from simulation and experiment. This occurred because the prototype was found to have delamination, which decreased the load-bearing ability of the prototype during compressive testing. Compressive testing on the prototype yielded a deflection of 22.695 mm in heel strike and 18.065 mm in toe-off positions, while FEM analysis showed 16.377 mm and 3.912 mm. Therefore, strict quality control is essential, especially when using materials such as carbon prepreg, which are prone to delamination if not properly processed.
Carboxymethyl cellulose films derived from pineapple waste: Fabrication and properties
Suryanto, Heru;
Syukri, Daimon;
Faridah, Anni;
Yanuhar, Uun;
Binoj, Joseph Selvi;
Nusantara, Fajar;
Komarudin, Komarudin;
Ulhaq, Ulfieda Anwar
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12789
Plastic waste poses a significant environmental challenge due to its non-biodegradable nature, emphasizing the need for sustainable alternatives like bioplastics from natural resources. This study develops and characterizes bioplastic films made from carboxymethyl cellulose (CMC) derived from bacterial cellulose synthesized using pineapple biowaste. Pineapple waste underwent fermentation to produce bacterial cellulose, which was chemically modified into CMC. Films were fabricated using CMC solutions with varying glycerol concentrations (0.5%, 1.0%, 1.5%, and 2.5% v/v). Characterization techniques, including SEM, XRD, FTIR, TGA, mechanical testing, and antibacterial assays, revealed that increasing glycerol concentrations smoothed the film's cross-sectional morphology, reduced crystallinity, and altered functional groups (e.g., new peaks at 870 cm⁻¹ and 935 cm⁻¹ attributed to C–H deformation). TGA indicated a four-stage thermal degradation pattern, with mass loss increasing from 77.2% to 88.4% at 2.5% glycerol, reflecting enhanced plasticization. Mechanical testing showed that the highest glycerol concentration increased film flexibility by 40.7 times while reducing tensile strength by 89.7%. Antibacterial activity against E. coli and S. aureus also improved with glycerol content. These results demonstrate the potential of CMC-based bioplastic films as sustainable packaging materials, offering customizable properties and promoting the value-added use of agricultural waste.
Mechanical properties of biocomposite from polylactic acid and natural fiber and its application: A Review study
Asrofi, Mochamad;
Pradiza, Revvan Rifada;
Yusuf, Muhammad;
Dominic C. D., Midhun;
Ilyas, R. A.
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12721
In the past decade, the development of biocomposite materials has attracted much attention due to the growing concerns about petroleum-based natural resource depletion and pollution. Among the various biocomposite materials, polylactic acid (PLA) is one of the most widely produced and ideal for use in commercial products. The manufacture of PLA biocomposites with natural fiber reinforcement as an alternative material that replaces synthetic materials is widely researched. The different types of natural fiber sources used in the incorporation of matrix and fibers are very important as they affect the mechanical properties of the biocomposites. In addition, PLA-based biocomposites can be produced by a wide variety of methods that can be found in various commercializations. This study aims to present the recent developments and studies carried out on the development of PLA-based natural fiber biocomposites over the past few years. This study discusses PLA biocomposite research related to their potential, mechanical properties, some manufacturing processes, applications, challenges, and prospects.
Effect of friction reducing devices on wellbore formation
Setiati, Rini;
Samosir, Samuel Melvern L P;
Fathaddin, Muhammad Taufiq;
Rakhmanto, Priagung;
Susanti, Oknovia;
Yanti, Widia
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.11381
Friction is one of the unavoidable factors during drilling. If not properly managed, it can significantly reduce the rate of penetration (ROP), especially in horizontal wells. This research aims to examine the effectiveness of the Friction Reduction Tool (FRT) in managing friction without causing damage to the formation. The FRT is designed to reduce friction between the drill string and the wellbore by minimizing contact. However, its performance is often influenced by two main factors: formation characteristics and drilling parameters. This study analyzes Well X-4, which was drilled without FRT, and Well X-5, which was drilled with FRT from a depth of 2837 m (MD). The analysis focuses on the tool’s impact on stick-slip issues, ROP, and mechanical specific energy (MSE). The results indicate that the use of FRT reduced stick-slip levels and MSE, enabling the drill bit to penetrate the formation more easily. Additionally, activating the FRT from the start increased the penetration rate by 18% compared to drilling without it. These findings suggest that the FRT effectively enhances the drilling rate while preserving the formation integrity.
Robust SVM optimization using PSO and ACO for accurate lithium-ion battery health monitoring
Putra, Mufti Reza Aulia;
Nizam, Muhammad;
Mujianto, Agus;
Adriyanto, Feri;
Santoso, Henry Probo;
Afandi, Arif Nur;
Gunadin, Indar Chaerah
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12280
The increasing demand for reliable lithium-ion battery in various applications is focused on the need for accurate State of Health (SOH) predictions to prevent performance degradation and potential safety risks. Therefore, this research aimed to improve the accuracy of SOH prediction by integrating Particle Swarm Optimization (PSO) and Ant Colony Optimization (ACO) with Support Vector Machine (SVM) to overcome the overfitting problem in traditional machine learning models. The dataset used consisted of data from 1000 cycles of lithium-ion battery, collected under laboratory conditions. Data from lithium-ion battery cycles were analyzed using optimized PSO-SVM and ACO-SVM models. These models were evaluated using Mean Square Error (MSE) and Root Mean Square Error (RMSE) metrics, showing significant improvements in prediction accuracy and model generalization. The results showed that although both optimized models were superior to the baseline SVM, PSO-SVM had higher generalization performance during testing. The higher performance was due to the effective balance between exploring the search space and exploiting optimal solutions, making it more suitable for real-world applications. In comparison, ACO-SVM showed superior performance in training data accuracy but was more prone to overfitting, suggesting the potential for scenarios prioritizing high training accuracy. These results could be applied to extend the lifespan of lithium-ion battery, contributing to enhanced reliability and cost-effectiveness in applications.
Effect of windmill blade variations on the performance of piezoelectric energy harvesters: Enhancing vibration stability and power generation
Gamayel, Adhes;
Zaenudin, Mohamad;
Widodo, Djoko Setyo
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12346
Piezoelectric energy harvesters (PEHs) are gaining attention for their ability to generate electrical energy from environmental vibrations, with applications in various industries. This study focuses on optimizing the performance of a PEH using a cantilever system driven by wind energy through the impact of windmill blades. The objective is to evaluate how the number of windmill blades affects the PEH's voltage output and vibration stability. Experiments were conducted in a wind tunnel with a 250 mm × 250 mm cross-section equipped with a 12-inch blower to generate airflow. Three windmill configurations—3 blades, 4 blades, and 5 blades—were analyzed for output voltage and deflection of two PVDF-based PEHs placed at a 30° angle. Results indicate that the 3-blade configuration produced the highest voltage (1.79V), 4% and 43% higher than the 4-blade (1.71V) and 5-blade (1.01V) configurations, respectively. This configuration also exhibited maximum deflection and lower frequency vibrations. Increasing blade count led to higher frequency vibrations but reduced deflection and voltage output. The study highlights that fewer blades result in greater deflection and better energy harvesting performance. These findings contribute to ongoing research in PEH systems, offering insights into optimizing energy harvesting from fluctuating wind conditions by balancing deflection amplitude and vibration frequency.
Evaluation of corrosion mitigation of SS904l using inhibitors with statistical and morphological analysis
Vairavel, Dinesh Kumar;
Mahadevan, Sivasubramanian;
Selvapalam, Narayanan;
Madeshwaren, Vairavel
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12519
This study evaluates the corrosion resistance of SS904L stainless steel, a highly alloyed material known for its exceptional performance in acidic environments, to address the need for optimized corrosion mitigation strategies. Corrosion inhibitors were utilized to enhance the material's durability, with the weight loss method employed to assess corrosion under varying conditions of temperature and pressure. Experiments tested inhibitor concentrations ranging from 0–5 mg per 100 mL over exposure durations of 24, 48, and 72 hours. Statistical analyses using ANOVA and regression confirmed a significant improvement in corrosion resistance with appropriate inhibitor concentrations. The Kesternich test provided comparative insights into the corrosion rate, validating the inhibitors' efficacy under simulated harsh conditions. Morphological analyses via X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) revealed the formation of protective layers on the metal surface, contributing to enhanced durability. These findings emphasize the critical role of corrosion inhibitors in extending the service life of SS904L and establish a relationship between inhibitor concentration, exposure time, and corrosion performance, paving the way for advanced corrosion mitigation strategies.
A Review on challenges and opportunities in wire arc additive manufacturing of aluminium alloys: Specific context of 7xxx series alloys
Rathod, Dinesh Wasudeo
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12711
Wire arc additive manufacturing (WAAM) has emerged as a promising and cost-effective method for producing components made from aluminum alloys, particularly in industries like aviation and aerospace. This process enables the fabrication of high-performance parts while minimizing manufacturing complexities. The demand for aluminum 7xxx series alloys is significant in these sectors due to their outstanding material properties. Efficient production methods, such as WAAM, are essential for utilizing these high-demand materials effectively. Despite the advantages of the WAAM process, challenges remain, particularly when layer-by-layer deposition of Al 7xxx (Al-Zn-Mg) alloys is considered. The high heat density generated during the arcing process can lead to issues such as zinc evaporation, hydrogen formation, and oxidation of the alloys. Additionally, the WAAM technique faces hurdles like delamination, porosity, hot cracking, and complex thermal cycles, all of which can adversely affect the performance of the components produced. This study aims to tackle the challenges associated with the WAAM process by employing Gas Metal Arc Welding techniques, while also exploring opportunities for further research in this area.
Combustion characteristics of pyrolysis oil droplets from pyrolysis of polyethylene (PE) plastic waste
Aji, Dody Bimo;
Effendy, Marwan;
Ngafwan, Ngafwan
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang
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DOI: 10.31603/mesi.12763
Plastic waste is suspected to be a major contributor to environmental pollution, thus encouraging the need for innovative and effective management strategies to overcome it. Pyrolysis is considered an affordable way to process plastic waste, and even produce useful products in liquid form, which has the potential to be an alternative fuel in combustion engines. This study evaluated the combustion characteristics of pyrolysis oil derived from polyethylene (PE) plastic waste. The pyrolysis process was carried out under controlled conditions, at a furnace temperature of 250°C, a reactor temperature of 400°C, and a condenser temperature of 300°C, processing 1 kg of PE plastic waste. Temperature data was monitored every 10 minutes by installing several thermocouples. The pyrolysis process was able to produce 671 ml of liquid, which was later identified as plastic pyrolysis oil (PPO PE-11) and the rest in the form of residue reached 45 g. The results indicated that PPO PE-11 has a viscosity of 5.93 mm²/s, which is higher than diesel 3.8173 mm²/s. Meanwhile, its density is 0.779 kg/m³, which is slightly lower than diesel. The calorific value of PPO PE-11 is slightly higher than diesel, reaching 11,046.4 cal/g. The droplet scale combustion tests give a shorter ignition delay of 0.6 seconds at 41.28°C for PPO PE-11, compared to 1 second at 52.525°C for diesel, indicating its flammability.