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All Journal Jurnal Teknik Jurnal Teknologi OPSI JURNAL PASTI (PENELITIAN DAN APLIKASI SISTEM DAN TEKNIK INDUSTRI) JISI UMJ (Jurnal Integrasi Sistem Industri UMJ) Journal Industrial Servicess Jurnal Ilmiah Teknik Industri JRSI (Jurnal Rekayasa Sistem dan Industri) JURNAL MANAJEMEN INDUSTRI DAN LOGISTIK ComTech: Computer, Mathematics and Engineering Applications IJIES (International Journal of Innovation in Enterprise System) Infotekmesin Indonesian Journal of Electrical Engineering and Computer Science Charity : Jurnal Pengabdian Masyarakat Jurnal Ilmiah Wahana Pendidikan eProceedings of Engineering Community Service Seminar and Community Engagement (COSECANT)

Fransiskus Tatas Dwi Atmaji

Universitas Telkom

Author-ID : 1527523

Religion Arts Humanities Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering Mathematics Mechanical Engineering Social Sciences Transportation Other

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PENGUKURAN EFEKTIVITAS MESIN DENGAN MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN OVERALL RESOURCE EFFECTIVENESS (ORE) PADA MESIN PL1250 DI PT XZY Muthi Maisa Zulfatri; Judi Alhilman; Fransiskus Tatas Dwi Atmaji
JISI: Jurnal Integrasi Sistem Industri Vol 7, No 2 (2020): JISI UMJ
Publisher : Fakultas teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jisi.7.2.123-131

Mesin PL1250 merupakan salah satu mesin yang digunakan dalam pembuatan cover on-off di PT XYZ yang mengalami frekuensi kerusakan terbanyak. Kerusakan mesin menyebabkan terjadinya downtime. Downtime mengakibatkan proses produksi terhenti karena mesin tidak dapat beroperasi. Hal ini menyebabkan penurunan produktivitas karena mesin tidak dapat menghasilkan produk dengan maksimal. Berdasarkan permasalahan tersebut, maka evaluasi terhadap kinerja mesin dilakukan pada mesin PL1250 dengan menggunakan metode Overall Equipment Effectiveness (OEE) dan Overall Resource Effectiveness (ORE). Tujuan dari evaluasi kinerja mesin yaitu untuk mengetahui efektivitas penggunaan mesin dan ketersediaan sumber daya, serta mengetahui kerugian yang muncul selama proses produksi berlangsung berdasarkan six big losses. Hasil penelitian menunjukkan bahwa rata-rata nilai OEE sebesar 76.54% dan nilai ORE sebesar 73.53% yang berada di bawah standar global yaitu 85%. Rendahnya efektivitas mesin dipengaruhi oleh dua losses yang paling dominan yaitu reduced speed loss dengan persentase sebesar 36.27% dan idling and minor stoppages loss dengan persentase sebesar 29.54%. Penyebab rendahnya efektivitas dipengaruhi oleh aspek manusia, mesin, material, dan metode.

The Proposed Maintenance Task for Plastic Injection Machine Using Reliability and Risk Centered Maintenance (RRCM) method in Manufacturing Industry Liza Nafiah Maulidina; Fransiskus Tatas Dwi Atmaji; Judi Alhilman
ComTech: Computer, Mathematics and Engineering Applications Vol. 10 No. 2 (2019): ComTech
Publisher : Bina Nusantara University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21512/comtech.v10i2.5900

The objective of this research was to determine the optimal maintenance time interval for the selected critical components and the total cost of maintenance of a plastic injection machine. In determining the critical components, a risk matrix was used, and three components were selected, namely, hydraulic hose, barrel, and motor. Using the Reliability and Risk Centered Maintenance (RRCM) method, the researchers got a proposed maintenance policy and the total maintenance cost. Based on the result, it shows that there are seven proposed maintenance tasks with three scheduled oncondition tasks and four scheduled restoration tasks with an average maintenance interval of two months. The total maintenance cost proposed is IDR91.595.318. The cost is smaller compared to the actual maintenance costs of the company.

Pembuatan Prototipe Alat Pencucian Galon serta Pelatihan Sistem Kerja dan Pemeliharaannya di CV Barokah Abadi Baleendah Bandung Fransiskus Tatas Dwi Atmaji; Husni Amani; Dida Diah Damayanti; Agus Kusnayat
Charity : Jurnal Pengabdian Masyarakat Vol 3 No 1 (2020): Charity - Jurnal Pengabdian Masyarakat
Publisher : PPM Universitas Telkom

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/charity.v3i1.1877

Proses pencucian galon oleh CV. Barokah Abadi Baleendah saat ini masih belum optimal karena masih dilakukan secara manual. Selain itu, prosesnya masih membutuhkan beberapa kegiatan yang terpisah menggunakan sarana yang berbeda baik untuk pencucian maupun untuk proses pembilasan galon. Akibatnya proses pencucian galon memerlukan tempat yang relatif luas dan membutuhkan waktu proses pencucian yang relatif lama. Paper ini bertujuan untuk membuat sebuah prototipe alat bantu pencucian galon agar proses pencucian galon menjadi lebih efektif dan efisien. Perancangan awal alat pencuci galon menggunakan pendekatan reverse engineering and redesign methodology serta mempertimbangkan dari sisi ergonomic factor. Alat ini didisain dengan menyatukan beberapa proses yang ada menjadi satu proses ditempat yang sama. Disain alat menyesuaikan user experience operator sehingga dapat memudahkan penggunaannya. Dari data, perancangan alat telah menghasilkan sebuah alat pencucian galon dengan kendali PLC mencapai rata-rata waktu mencapai rata-rata waktu 31,07 detik. Hasil ini telah meningkatkan produktivitas pencucian galon, dengan peningkatan sebesar 68% dari proses pencucian eksisting sebelumnya.

IMPLEMENTATION OF MAINTENANCE SCENARIO FOR CRITICAL SUBSYSTEM IN AIRCRAFT ENGINE Case study: NTP CT7 engine Fransiskus Tatas Dwi Atmaji; Anna Annida Noviyanti; Widia Juliani
International Journal of Innovation in Enterprise System Vol 2 No 01 (2018): International Journal of Innovation in Enterprise System
Publisher : School of Industrial and System Engineering, Telkom University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/ijies.v2i01.17

An aircraft company needs to "secure" their aircraft engine for a good maintenance system to keep the optimum engine's performance during the flight. This paper proposed maintenance analysis and scenario for the CT7, the main engine for aircraft at NTP company. A failure data record from four critical components of the CT7 engine is analyzed using Reliability Centered Maintenance (RCM) and Risk Based Maintenance (RBM) methods to obtain the optimum maintenance interval task for the critical subsystem of the CT7 engine and also seeing the risk of maintenance cost of the engine's failure effect. The RCM analysis result obtained seven scheduled on condition task, six scheduled discard task, and three scheduled restoration task. The interval of the maintenance schedule of each critical component varies according to the function obtained. And based RBM analysis, the risk from system performance loss is got $ 7.014.841, 90. Meanwhile, the total cost of maintenance interval based on a calculation of optimal time interval got $1.885.612, 82. Keywords— preventive maintenance, reliability-centered maintenance, risk-based maintenance, risk priority number.

Maintenance System of Universal Goss Printing Machine based on failure data using RCM and RCS method Judi Alhilman; Fransiskus Tatas Dwi Atmaji; Valinouski Aulia
International Journal of Innovation in Enterprise System Vol 2 No 02 (2018): International Journal of Innovation in Enterprise System
Publisher : School of Industrial and System Engineering, Telkom University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/ijies.v2i02.26

Over time a machine will get experience a decrease in reliability, causing the engine to be damaged at the time of operation, thus disrupting the production line. To maintain a machine remains reliable then a good maintenance system is required. In this research, we will use Reliability Centered Maintenance (RCM) and Reliability Centered Spare (RCS) analysis on the critical system of Goss Universal printing machine based on engine failure data. The result of RCM analysis obtained the optimal preventive maintenance schedule and the type of treatment, while based on the RCS analysis obtained spare part needs following the maintenance schedule. With the result of this analysis, is expected where the machine will keep good and will continue to operate without a sudden breakdown under the production schedule's need. Based on RCM analysis for each critical subsystem obtained interval preventive maintenance for transfer roller 127.60 hours, Ink fountain roller 24.45 hours, ink form roller 29.23 hours respectively, and the wash-up device is no scheduled maintenance. For spare parts inventory strategies the result using RCS method are: transfer roller104 units, ink fountain roller requires 32 units, ink form roller 36 units and are holding spare policy required, and a wash-up device no holding spare parts. Keywords— Failure data, Maintenance System, RCM, RCS

KEBIJAKAN PERSEDIAAN SUKU CADANG DI PT ABC MENGGUNAKAN METODE RCS (RELIABILITY CENTERED SPARES) Fransiskus Tatas Dwi Atmaji; Anak Agung Ngurah
Jurnal Manajemen Industri dan Logistik (JMIL) Vol 2, No 1 (2018): page 03 - 103
Publisher : Politeknik APP Jakarta

Based on data from the production and maintenance department, the highest downtime happen in JDK machine at ABC company. High downtime caused by spare parts lacking or replacement parts when the machine damaged, it cause the engine stop longer. This study analyze and determine spare part inventory the policy, especially critical components in JDK machine. Reliability Centered Spare (RCS) method used in this study, this method essentially determines the optimal spare parts policy for a certain period. The result of research with RCS method shows that the spare parts inventory policy for all critical components of JDK machine in one year ahead by storing or stocking the following amount: packing valve: 469 pieces; teflon: 134 pieces; bearing pump: 10 pieces; mechanical seal: 26 pieces; motor pump: 10 pieces; packing pump: 141 pieces; motor driving reel: 9 pieces; bearing driving reel: 45 pieces; mechanical seal driving reel: 163 pieces; packing heat exchanger: 70 pieces; site glass: 29 pieces; and pressure gauge: 7 pieces.

Component Replacement Interval Policy based on Downtime Minimization using Age Repaclement Method: A Case Study of Autoclave-035 Machine Redi Ahmad Putra Nuranto; Fransiskus Tatas Dwi Atmaji; Endang Budiasih
Jurnal Ilmiah Wahana Pendidikan Vol 8 No 15 (2022): Jurnal Ilmiah Wahana Pendidikan
Publisher : Peneliti.net

PT XYZ is a pharmaceutical company located in West Bandung Regency. The company is engaged in the pharmaceutical sector and manufactures several products. One of the sub-units in this company is the Biological Product division which produces vaccines and sterilizes pharmaceutical equipment. In production activities in this sub-unit requires a steam engine to sterilize livestock machinery, the machine is called an Autoclave. The Autoclave-035 machine uses steam to sterilize so that viruses, bacteria, fungi, and other organisms can die. The Autoclave-035 machine often damage and malfunctions from 2019 to 2021 with 41 times of damage, causing engine downtime because it had not considered the service life of the engine components.. Therefore, it is necessary to analyze and design using the Age Replacement method to obtain the optimal component replacement time interval policy for Autoclave-35 machine. The results of this analysis are the Risk Priority Number values of the two most critical components, namely Drain Chamber and Door Seal. Then based on the Age Replacement model, the optimal service life of the Drain Chamber component is 16 years and the Door Seal is 18,2 years

Designing The Estimation of The Need for Spare Parts and Inventory Policy on The D32 CP8 Compressor Machine Herlambang Prasetyo Nugroho; Fransiskus Tatas Dwi Atmaji; Nopendri Nopendri
Infotekmesin Vol 14 No 1 (2023): Infotekmesin: Januari, 2023
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v14i1.1482

Based on damage data owned by PT XYZ, the compressor engine that has a history of high damage is the D32 CP8 Compressor Engine. Critical components of the D32 CP 8 Compressor are determined using a risk matrix. The critical components selected from the D32 CP8 Compressor Engine are Screw Motor, Refrigerant Air Cooler, and Cylinder Bearing Oil Cooler. This study uses the Reliability Centered Spares (RCS), Min-Max Stock, and Reorder Point (ROP) methods. The data collection and processing results obtained the need for critical components in the next 1 year based on the MTTF critical component data. These calculations show that the value of the required spare parts for the Motor Screw, Refrigerant Air Conditioner, and Cylinder Bearing Oil Cooler in a year is 8 components. The minimum Stock of the Screw Motor is 3 components, the maximum stock is 8 components, ReOrder Point point is 4 components. The minimum stock of 4 component air coolers, maximum stock of 7 components, ReOrder Point when 3 components. The minimum stock of a Cylindrical Bearing Oil Cooler is 2 components, the maximum stock is 6 components, and the ReOrder Point is when there are 2 components.

Perancangan Kebijakan Perawatan Mesin Cutting Pada Pabrik Pipa Dengan Menggunakan Reliability, Availability, Maintainability (ram) Analysis Dan Metode Reliability Centered Maintenance (rcm) (studi Kasus: Pt Xyz) Fididio Agoeng Pamboedi; Endang Budiasih; Fransiskus Tatas Dwi Atmaji
eProceedings of Engineering Vol 5, No 2 (2018): Agustus 2018
Publisher : eProceedings of Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstrak PT XYZ merupakan salah satu industri manufaktur yang bergerak dibidang Baja dan Beton siap pakai untuk industri kontruksi, kelistrikan, pertambangan, telekomunikasi dan perhubungan. Mesin Cutting merupakan salah satu mesin yang harus selalu siap pakai karena mempengaruhi proses produksi dan target produksi. Karena tingginya tingkat frekuensi downtime pada Mesin Cutting, maka diperlukan suatu kegiatan perawatan yang efektif, cara yang dilakukan pada penelitian keandalan mesin adalah menggunakan metode Reliability, Availability, Maintainability (RAM) analysis dan juga untuk menentukan kebijakan perawatan yang efektif dan tepat untuk Mesin Cutting adalah menggunakan metode Reliability Centered Maintenance (RCM). Berdasarkan perhitungan metode RAM Analysis dengan menggunakan pemodelan Reliability Block Diagram diketahui bahwa Reliability sistem pada waktu 112 jam sistem memiliki nilai Reliability (1%). Nilai Maintainability sistem pada waktu 5 jam adalah 100%. Nilai Inherent Availability sebesar 97,34% dan nilai Operational Availability sebesar 88,77%. Berdasarkan evaluasi yang dilakukan dengan menggunakan World Class Key Performance Indicator, indikator dari Lagging Indicator belum mencapai target indikator yang diberikan sedangkan Leading Indicator telah mencapai target. Dengan metode RCM, didapat 2 Schedule On-Condition Task, 3 Schedule Restoration Task dan 1 Schedule Discard Task dengan interval waktu perawatan yang berbeda sesuai dengan subsistemnya masing-masing, serta penurunan biaya preventive maintenance sebesar Rp 3.467.688.301. Kata Kunci: Reliability Availability Maintainability (RAM), Reliability Centered Maintenance (RCM), Preventive Maintenance, Key Performance Indicator, Downtime. Abstract PT XYZ is one of the manufacturing industries engaged in ready-made Steel and Concrete for construction industry, electricity, mining, telecommunication and transportation. Cutting machine is one of the machines that must always be ready to use because it affects the production process and production targets. Due to the high level of downtime frequencies in Cutting Machines, an effective maintenance activity is required, the way in which the reliability research of the machine is to use Reliability, Availability, Maintainability (RAM) analysis and also to determine the effective and appropriate maintenance policy for Cutting Machine is using Reliability Centered Maintenance (RCM) method. Based on calculation method of RAM Analysis by using Reliability Block Diagram is known that Reliability system at 112 hour system have value Reliability (1%). The value of Maintainability system at 5 hours is 100%. Inherent Availability value of 97,34% and the value of Operational Availability of 88,77%. Based on the evaluation conducted using World Class Key Performance Indicator, indicator of Lagging Indicator has not reached the target indicator given while Leading Indicator has reached the target. With RCM method, 2 Schedule On-Condition Tasks, 3 Schedule Restoration Tasks and 1 Schedule Discard Task with different maintenance intervals based on their respective subsystems, and Rp 3.467.688.301 reduction in preventive maintenance cost. Keywords : Reliability Availability Maintainability (RAM), Reliability Centered Maintenance (RCM), Preventive Maintenance, Key Performance Indicator, Downtime

Usulan Perbaikan Proses Produksi Kemeja Untuk Meminimasi Waste Motion Di Pt. Pronesia Dengan Pendekatan Lean Manufacturing Gita Ayu Dinar Pramesti; Pratya Poeri Suryadhini; Fransiskus Tatas Dwi Atmaji
eProceedings of Engineering Vol 3, No 2 (2016): Agustus, 2016
Publisher : eProceedings of Engineering

Show Abstract | Download Original | Original Source | Check in Google Scholar

PT. Progressio Indonesia (Pronesia) merupakan sebuah perusahaan yang bergerak di bidang konveksi yang memproduksi berbagai macam produk seperti t-shirt, jaket, kemeja, celana, dll. Produk yang diteliti dalam penelitian ini berfokus pada produk kemeja. Dalam proses produksi kemeja, ditemukan waste motion yang mempengaruhi cycle time sehingga dapat menimbulkan terjadinya masalah delivery quality. Berdasarkan permasalahan waste motion yang terjadi, maka penelitian ini akan memberikan usulan perbaikan untuk meminimasi waste motion pada proses produksi kemeja dengan pendekatan metode Lean Manufacturing. Tahap awal penelitian dilakukan pengumpulan data primer yang kemudian diolah untuk penggambaran Value Stream Mapping (VSM) dan Process Activity Mapping (PAM) current state. Tahap berikutnya adalah penggambaran fishbone diagram dan 5Whyâ€™s untuk mencari akar penyebab masalah. Selanjutnya dilakukan perancangan usulan perbaikan untuk mengatasi waste motion dengan mengimplementasikan 5S, serta merancang tata letak tempat penyimpanan Work In Process sesuai dengan jangkauan operator. Kata Kunci : Lean manufacturing, waste motion, 5S

Co-Authors Achmad Rizaldi Utomo Adi Riyanto Afiva, Wirda Hamro Agus Kusnayat Aji Pamoso Aldi Bastian Amelia Kurniawati Anak Agung Ngurah Ananda Dwi Rahmawati Anggreani, Riska Anna Annida Noviyanti Annisa Prias Maysarah Anselvi Mega Lestari Arvindha Ramaditya Ati, Laras Aulia, Valinouski Bambang Tejo Kusumo Bina Wiraty Hasibuan Citra Andriyadi Dena Aprima Diputra Diastyono, Irfan Akmal Dida Diah Damayanti Dio Taqiy Asyrof Donni Arisugewo Donny Verryrianto Sidabutar Endang Budiasih Evan Suryatyasto Sujatman Fajar Asyiraq Tilammura Fathnin, Nisrina Fididio Agoeng Pamboedi Ganjar Alfian Gita Ayu Dinar Pramesti Gondosubroto, Renaldi Harits Dzulyaddain Harwinvania Fauzia Herlambang Prasetyo Nugroho Hidayat, Diansah Husni Amani I Gede Oka Mahendra Ida Bagus Wasudewa Ida Bagus Yoga Samkhyaita Ilham Meiriza Indira Kusuma Wardani Jasmine Raisya Salsabila Jayaningrum, Cahya Wulan Jongtae Rhee Judi Alhilman Judi Alhilman Judi Alhilman Judi Alhilman Judi Alhilman Judi Alhilman, Judi Khairuddin, Sheikh Muhamad Hizam Sheikh Lalu Galeh Inggil Fatristya Lellyta Nurani P Lestari Atika Putri Liza Nafiah Maulidina Liza Nafiah Maulidina Lukman Subekti Marina Yustiana Lubis Maulidina, Liza Nafiah Merlina, Astri Muhammad Bangkit Hidayanto Muhammad Irfan Syahputra Hadiyat Muhammad Kamal Fikri Muhammad Siddiq Muthi Maisa Zulfatri Nadzri, Firdaus Hilmi Navi`a, Isna Jihan Nisrina Fathnin Nopendi, Nopendi Nopendri Nopendri Noviyanti, Anna Annida Noviyanti, Anna Annida Nurdinintya Athari Supratman Nurul Sholihah Ekowati Oktaria Tyas Pambayun Pradipta, Sandy Argya Pratya Poeri Suryadhini Putra Fajar Alam Putri Rahma Muliawati Rachmatul Baety Rayinda Pramuditya Soesanto Rd. Rohmat Saedudin Redi Ahmad Putra Nuranto Riztan Anggitya Sihombing Salsabila, Jasmine Raisya Sarashvati, Made Shanti Shabrina Zatalini Kuswardani Sheila Amalia Salma Sheila Sekar Soka Sugani, Sandika Lafaldi Syavira Ramadianti Tegar Tri Nugraha Triana Suryani Utama Putra (Telkom University), Anak Agung Ngurah Nanda Valinouski Aulia Widia Juliani Wirda Hamro Afiva Wirda Hamro Afiva Yuris Mulya Saputra Zhafran Ega

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