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Biofuels Production from Catalytic Cracking of Palm Oil Using Modified HY Zeolite Catalysts over A Continuous Fixed Bed Catalytic Reactor Istadi, I.; Riyanto, Teguh; Buchori, Luqman; Anggoro, Didi D.; Pakpahan, Andre W. S.; Pakpahan, Agnes J.
International Journal of Renewable Energy Development Vol 10, No 1 (2021): February 2021
Publisher : Center of Biomass & Renewable Energy, Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/ijred.2021.33281

Abstract

The increase in energy demand led to the challenging of alternative fuel development. Biofuels from palm oil through catalytic cracking appear as a promising alternative fuel. In this study, biofuel was produced from palm oil through catalytic cracking using the modified HY zeolite catalysts. The Ni and Co metals were impregnated on the HY catalyst through the wet-impregnation method. The catalysts were characterized using X-ray fluorescence, X-ray diffraction, Brunauer–Emmett–Teller (BET), Pyridine-probed Fourier-transform infrared (FTIR) spectroscopy, and Scanning Electron Microscopy (SEM) methods. The biofuels product obtained was analyzed using a gas chromatography-mass spectrometry (GC-MS) method to determine its composition. The metal impregnation on the HY catalyst could modify the acid site composition (Lewis and Brønsted acid sites), which had significant roles in the palm oil cracking to biofuels. Ni impregnation on HY zeolite led to the high cracking activity, while the Co impregnation led to the high deoxygenation activity. Interestingly, the co-impregnation of Ni and Co on HY catalyst could increase the catalyst activity in cracking and deoxygenation reactions. The yield of biofuels could be increased from 37.32% to 40.00% by using the modified HY catalyst. Furthermore, the selectivity of gasoline could be achieved up to 11.79%. The Ni and Co metals impregnation on HY zeolite has a promising result on both the cracking and deoxygenation process of palm oil to biofuels due to the role of each metal. This finding is valuable for further catalyst development, especially on bifunctional catalyst development for palm oil conversion to biofuels.
PLASTIC WASTE CONVERSION TO LIQUID FUELS OVER MODIFIED-RESIDUAL CATALYTIC CRACKING CATALYSTS: MODELING AND OPTIMIZATION USING HYBRID ARTIFICIAL NEURAL NETWORK – GENETIC ALGORITHM Istadi Istadi; Luqman Buchori; Suherman Suherman
Reaktor Volume 13, Nomor 3, Juni 2011
Publisher : Dept. of Chemical Engineering, Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (409.398 KB) | DOI: 10.14710/reaktor.13.3.131-139

Abstract

The plastic waste utilization can be addressed toward different valuable products. A promising technology for the utilization is by converting it to fuels. Simultaneous modeling and optimization representing effect of reactor temperature, catalyst calcinations temperature, and plastic/catalyst weight ratio toward performance of liquid fuel production was studied over modified catalyst waste. The optimization was performed to find optimal operating conditions (reactor temperature, catalyst calcination temperature, and plastic/catalyst weight ratio) that maximize the liquid fuel product. A Hybrid Artificial Neural Network-Genetic Algorithm (ANN-GA) method was used for the modeling and optimization, respectively. The variable interaction between the reactor temperature, catalyst calcination temperature, as well as plastic/catalyst ratio is presented in surface plots. From the GC-MS characterization, the liquid fuels product was mainly composed of C4 to C13 hydrocarbons.KONVERSI LIMBAH PLASTIK MENJADI BAHAN BAKAR CAIR DENGAN METODE PERENGKAHAN KATALITIK MENGGUNAKAN KATALIS BEKAS YANG TERMODIFIKASI: PEMODELAN DAN OPTIMASI MENGGUNAKAN GABUNGAN METODE ARTIFICIAL NEURAL NETWORK DAN GENETIC ALGORITHM. Pemanfaatan limbah plastik dapat dilakukan untuk menghasilkan produk yang lebih bernilai tinggi. Salah satu teknologi yang menjanjikan adalah dengan mengkonversikannya menjadi bahan bakar. Permodelan, simulasi dan optimisasi simultan yang menggambarkan efek dari suhu reaktor, suhu kalsinasi katalis, dan rasio berat plastik/katalis terhadap kinerja produksi bahan bakar cair telah dipelajari menggunakan katalis bekas termodifikasi Optimisasi ini ditujukan untuk mencari kondisi operasi optimum (suhu reaktor, suhu kalsinasi katalis, dan rasio berat plastik/katalis) yang memaksimalkan produk bahan bakar cair. Metode Hybrid Artificial Neural Network-Genetic Algorithm (ANN-GA) telah digunakan untuk permodelan dan optimisasi simultan tersebut. Inetraksi antar variabel suhu reaktor, suhu kalsinasi katalis, dan rasio berat plastik/katalis digambarkan dalam bentuk plot surface. Berdasarkan karakterisasi GC-MS, produk bahan bakar yang diperoleh terdiri dari komponen-komponen hidrokarbon C4-C13.
APLICATION OF CATALYTIC DIELECTRIC BARRIER DISCHARGE PLASMA REACTOR FOR CO-GENERATION OF SYNTHESIS GAS AND HIGHER HYDROCARBONS istadi istadi; Amin N.A.S. Amin
Reaktor Volume 10 No. 1 Juni 2006
Publisher : Dept. of Chemical Engineering, Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/reaktor.10.1.17-23

Abstract

This paper deals with potential application of hybrid catalytic DBD plasma reaktor for the co-generation of  C2 hydrocarbons and synthesis gases from methane and carbon dioxide. The synergism of the catalyst, feed ratio and the plasma discharge affect the products, distribution, particularly C2 hydrocarbons selectivity . The CH,CO2 feed ratio total feed flow rate, and the discharge voltage incatalytic BDB plasma reactor systems shoe significant effects on the reactor performances. However increasing the reactor wall temperature has no apparent influence on the selectivity to C2 hydrocarbons and hydrogen within the investigated range. The hybrid catalytic DBD plasma rectorwas more suitable for CO2OCM process than the conventional catalytic reactor over CaO-MnO/CeO2catalyst
STUDI REAKTOR PLASMA DIELECTRIC BARRIER DISCHARGE (DBD) PLANAR TO PLANAR UNTUK PRE-TREATMENT KONVERSI LIMBAH PLASTIK POLIPROPILEN MENJADI BAHAN BAKAR CAIR Aniyati Khoiriyah; M.C.T. Wahyu Utami; I. Istadi
JURNAL TEKNOLOGI KIMIA DAN INDUSTRI Volume 1, Nomor 1, Tahun 2012
Publisher : Jurusan Teknik Kimia, Fakultas Teknik, Universitas Diponegoro,

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (251.212 KB)

Abstract

Polipropilen (PP) is a kind of plastic that is widely used in our life. Plastic wastes give big problems to environment because plastic wastes are not easily degraded by nature. Conventional method for plastic waste processing is thermal cracking and catalytic cracking. The conventional process needs high energy. Plasma technology combined with catalytic cracking process is expected to cover the problems of energy requirement. Distance between both electrodes (high voltage and ground) and high voltage magnitude in plasma reactor is important parameter in plasma reactor operation and type or design of plasma reactor. Optimum of both important parameters need to be studied in order to get optimal operating condition suitable for better productivity. DBD Planar to Planar plasma reactor can be used to pre-crack polipropilen's structure (in the pre-treatment's process) so that catalytic cracking process in fixed bed's reactor conventional that use RCC (Residual Catalytic Cracking) catalyst can be easier to take. On this plasma reactor, distance between both electrodes of 2,5 - 4 cm, and the high voltage of 3-7,5 kV are optimal operating conditions. Combination of the pre-treatment (distance between electrodes 3,3 cm and high voltage 5,3 kV) and  the conventional catalytic cracking process by using weight ratio of catalyst to plastic 2:1 and reactor temperature 500oC and reaction time 1 hour could produce liquid fuel yield of 36,27%.
PEMBUATAN DAN KARAKTERISASI KATALIS HETEROGEN SO 2- - ZnO DAN SO42- / ZnO DENGAN METODE KOPRESIPITASI DAN IMPREGNASI UNTUK PRODUKSI BIODIESEL DARI MINYAK KEDELAI D. A. Rahmawati; D. Intaningrum; Istadi Istadi
JURNAL TEKNOLOGI KIMIA DAN INDUSTRI Volume 2, Nomor 4, Tahun 2013
Publisher : Jurusan Teknik Kimia, Fakultas Teknik, Universitas Diponegoro,

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (562.347 KB)

Abstract

In this reasearch focuses on the physical and chemical 2- characterization of 2- sulfated zinc oxide catalyst SO4 - ZnO with coprecipitation method and SO4 / ZnO impregnation method. The purpose of this study is to prepare the ZnO-based acid catalyst, to determine the characteristics of the catalyst, and the catalyst testin on biodiesel production from soybean oil. The characterization was conducted using X-ray diffraction (XRD) to determine the catalyst morphology and Fourier Transform-Infra Red (FT-IR) to determine the structure of chemical bonds are formed. Identification of the content and composition of biodiesel, mainly on the composition of Fatty Acid Methyl Ester (FAME), were analyzed by GC-MS and by FT-IR. Meanwhile the heat content of the products of 2- biodiesel calorific value is measured. Results of the characterization showe that the SO4 2- - ZnO catalyst has a stronger acidity and higher catalyst activity than acidic SO4 / ZnO catalysts. In the catalyst testing for the transesterification process, the SO42--ZnO catalyst showed the biodiesel yield of 80.19%.
SINTESA KATALIS SUPER ASAM SO42-/ ZnO UNTUK PRODUKSI BIODIESEL DARI MINYAK KELAPA SAWIT Inshani Utami; Roikhatus Solikhah; I. Istadi
JURNAL TEKNOLOGI KIMIA DAN INDUSTRI Volume 1, Nomor 1, Tahun 2012
Publisher : Jurusan Teknik Kimia, Fakultas Teknik, Universitas Diponegoro,

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (150.104 KB)

Abstract

The issue of energy is a global issue that must be discussed by all countries in the world. Rising oil prices and a dwindling supply push every country to develop new renewable energy alternatives. One of this alternative energy is biodiesel. The biodiesel production can be done by using vegetable oil as the raw material over supported homogeneous catalyst, heterogeneous catalyst and enzymatic catalyst. In this study the use of palm oil as the main material to be reacted with methanol and the catalyst used as heterogeneous catalysts SO42-/ZnO by changing variables used are long reaction times (1, 2.5 and 4 hours) and the weight ratio of catalyst / oil (4 , 6, and 8).The studybeganwith thepreparation of catalyst SO42-/ZnO followed by aransesterification reaction between palm oil with methanol. The resultsofthis studyshowed that the super acid catalyst SO42-/ZnOcan be usedin making biodiesel.Optimum operatingcondition for this catalytic reaction is the weight ratio of catalyst/oil 3,8 during 2,5 hours with 78%  yield of the resulting ester metal.Longer time ofthe transesterificationreaction, the higher the % yield ofthe resulting ester metal, while adding more catalyst produced the lower theyield.
Kinetika Reaksi Transesterifikasi Minyak Kedelai Menjadi Biodiesel dengan Katalis CaO Setiarto Pratigto; Istadi Istadi
Jurnal Kimia Sains dan Aplikasi Vol 22, No 5 (2019): Volume 22 Issue 5 Year 2019
Publisher : Chemistry Department, Faculty of Sciences and Mathematics, Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (2634.923 KB) | DOI: 10.14710/jksa.22.5.213-219

Abstract

The use of biodiesel is expected to reduce dependence on fossil fuels. In this study, the kinetic reaction of transesterification of soybean oil with methanol will be assessed using heterogeneous CaO solid base catalyst with parameters of mole ratio of reactants to the conversion of methyl ester used to determine the reaction velocity equation. The reaction speed equation is used in the design of a fluidized CSTR (Continues Tank Reactor) reactor to obtain the reactor volume and catalyst weight. The purpose of this study was to determine the form of the velocity reaction equation for soybean and methanol transesterification reactions using CaO catalyst and determine the weight of the catalyst needed by using the reaction speed equation. The study was carried out by transesterification of soybean oil and methanol with CaO catalyst with the independent variable mole ratio of reactants while the fixed variable reaction temperature was 60°C, catalyst weight was 3% (% b/v), reaction time was 180 minutes. The results showed that methanol adsorbed on the surface of the catalyst and triglycerides not adsorbed on the surface of the catalyst showed that the mechanism of the catalytic reaction that occurred was the Eley-Rideal mechanism where one of the reactants was adsorbed on the surface of the catalyst. The form of the speed equation for the transesterification reaction of soybean oil and methanol using a CaO catalyst is  . The reaction speed equation is used in the design of the reactor, so that the relationship between the weight of the catalyst needed to convert triglycerides to biodiesel and the predicted calculation of the volume of the reactor used can be done.
Advanced Chemical Reactor Technologies for Biodiesel Production from Vegetable Oils - A Review Luqman Buchori; Istadi Istadi; Purwanto Purwanto
Bulletin of Chemical Reaction Engineering & Catalysis 2016: BCREC Volume 11 Issue 3 Year 2016 (December 2016)
Publisher : Masyarakat Katalis Indonesia - Indonesian Catalyst Society (MKICS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9767/bcrec.11.3.490.406-430

Abstract

Biodiesel is an alternative biofuel that can replace diesel oil without requiring modifications to the engine and advantageously produces cleaner emissions. Biodiesel can be produced through transesterification process between oil or fat and alcohol to form esters and glycerol. The transesterification can be carried out with or without a catalyst. The catalyzed production of biodiesel can be performed by using homogeneous, heterogeneous and enzyme. Meanwhile, non-catalytic transesterification with supercritical alcohol provides a new way of producing biodiesel. Microwave and ultrasound assisted transesterification significantly can reduce reaction time as well as improve product yields. Another process, a plasma technology is promising for biodiesel synthesis from vegetable oils due to very short reaction time, no soap formation and no glycerol as a by-product. This paper reviews briefly the technologies on transesterification reaction for biodiesel production using homogeneous, heterogeneous, and enzyme catalysts, as well as advanced methods (supercritical, microwave, ultrasonic, and plasma technology). Advantages and disadvantages of each method were described comprehensively.
Preliminary Testing of Hybrid Catalytic-Plasma Reactor for Biodiesel Production Using Modified-Carbon Catalyst Luqman Buchori; Istadi Istadi; Purwanto Purwanto; Anggun Kurniawan; Teuku Irfan Maulana
Bulletin of Chemical Reaction Engineering & Catalysis 2016: BCREC Volume 11 Issue 1 Year 2016 (April 2016)
Publisher : Masyarakat Katalis Indonesia - Indonesian Catalyst Society (MKICS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9767/bcrec.11.1.416.59-65

Abstract

Preliminary testing of hybrid catalytic-plasma reactor for biodiesel production through transesterification of soybean oil with methanol over modified-carbon catalyst was investigated. This research focused on synergetic roles of non-thermal plasma and catalysis in the transesterification process. The amount of modified-carbon catalyst with grain size of 1.75 mm was placed into fixed tubular reactor within discharge zone. The discharge zone of the hybrid catalytic-plasma reactor was defined in the volume area between high voltage and ground electrodes. Weight Hourly Space Velocity (WHSV) of 1.85 h-1 of reactant feed was studied at reaction temperature of 65 oC and at ambient pressure. The modified-carbon catalyst was prepared by impregnation of active carbon within H2SO4 solution followed by drying at 100 oC for overnight and calcining at 300 oC for 3 h. It was found that biodiesel yield obtained using the hybrid catalytic-plasma reactor was 92.39% and 73.91% when using active carbon and modified-carbon catalysts, respectively better than without plasma. Therefore, there were synergetic effects of non-thermal plasma and catalysis roles for driving the transesterification process. 
Effects of Weight Hourly Space Velocity and Catalyst Diameter on Performance of Hybrid Catalytic-Plasma Reactor for Biodiesel Synthesis over Sulphated Zinc Oxide Acid Catalyst Luqman Buchori; Istadi Istadi; Purwanto Purwanto
Bulletin of Chemical Reaction Engineering & Catalysis 2017: BCREC Volume 12 Issue 2 Year 2017 (August 2017)
Publisher : Masyarakat Katalis Indonesia - Indonesian Catalyst Society (MKICS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9767/bcrec.12.2.775.227-234

Abstract

Biodiesel synthesis through transesterification of soybean oil with methanol on hybrid catalytic-plasma reactor over sulphated zinc oxide (SO42-/ZnO) active acid catalyst was investigated. This research was aimed to study effects of Weight Hourly Space Velocity (WHSV) and the catalyst diameter on performance of the hybrid catalytic-plasma reactor for biodiesel synthesis. The amount (20.2 g) of active sulphated zinc oxide solid acid catalysts was loaded into discharge zone of the reactor. The WHSV and the catalyst diameter were varied between 0.89 to 1.55 min-1 and 3, 5, and 7 mm, respectively. The molar ratio of methanol to oil as reactants of 15:1 is fed to the reactor, while operating condition of the reactor was kept at reaction temperature of 65 oC and ambient pressure. The fatty acid methyl ester (FAME) component in biodiesel product was identified by Gas Chromatography - Mass Spectrometry (GC-MS). The results showed that the FAME yield decreases with increasing WHSV. It was found that the optimum FAME yield was achieved of 56.91 % at WHSV of 0.89 min-1 and catalyst diameter of 5 mm and reaction time of 1.25 min. It can be concluded that the biodiesel synthesis using the hybrid catalytic-plasma reactor system exhibited promising the FAME yield. 
Co-Authors Afriadie, Chandra Ajeng Riswanti Wulandari Amin N.A.S. Amin Amin Nugroho Aminuyati Anggun Kurniawan Anindita Indriana Aniyati Khoiriyah Anwar Muttaqien, Anwar Anwaruddin Hisyam Anwaruddin Hisyam Ardian D. Yudhistira Aribowo, Windarto Astri Rakhmawati Atanasius Priharyoto Bayuseno Bahrudin, Moh. Bambang Pramudono Bambang Tri Nugroho Bintang Ayu Kalimantini Chusnul Khotimah D. A. Rahmawati D. Intaningrum Daniel Setiyo Nugroho Daniel Setiyo Nugroho, Daniel Setiyo Didi D. Anggoro Didi D. Anggoro Didi D. Anggoro Didi D. Anggoro Didi Dwi Anggoro Dinara, Daniella Cipta Dini Wulandari Dorothy Hoo Wei Ling Dyah Hesti Wardhani Eko Hidayanto Fachmy Adji Pangestu Setiawan Fajar Astuti Haniif Prasetiawan Heri Mulyanti Heri Sutanto Herlina Hidayati Iis Nurhasanah Inshani Utami Inshani Utami Karimullah, Suud Sarim Kursius, Catherine M. Kursius, Catherine Mentaya Luqman Buchori M.C.T. Wahyu Utami Maryanto - Muhamad, Theobroma Guntur Nani Harihastuti, Nani New Pei Yee Nofi Marlini Nor Aishah Saidina Amin Nor Aishah Saidina Amin Nor Aishah Saidina Amin P Purwanto Pakpahan, Agnes J. Pakpahan, Andre W. S. Permatasari, Astrid Eka Pratiwi, A. Andini Radisya Purwanto . Purwanto Purwanto Purwanto Purwanto Putut Marwoto Rahmat Gernowo Ratna Dewi Kusumaningtyas Riyanto, Teguh Roikhatus Solikhah Roikhatus Solikhah Rosyad Adrian Febriansyar Salsabila, Unik Hanifah Saputra, Roni Ade Sitompul, J. P Slamet Priyanto Suherman Suherman Sulistyo Sulistyo Teguh Riyanto Teuku Irfan Maulana Udin Mabruro Wahyu Ambikawati Wulandari, Ajeng Riswanti