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Journal : Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)

Calibration Of Vickers Hardness Test PT.Tenaris Seamless Pipe Indonesia Jaya Cilegon Using Standar Blok Dodi Sofyan Arief; Muftil Badri; M. Dalil; Agus Reforiandi; Agus Surya Permana
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 64 No 3 (2020): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (492.706 KB) | DOI: 10.36842/jomase.v64i3.203

Abstract

A calibration is an activity to determine the conventional validity of the appointment value of measuring instruments and measuring materials by comparing them to standard measurements that are traceable to national and international standards for measurement units and or international and certified reference materials. The calibration is generally a process of adjusting the output or indication of a measurement device to match the magnitude of the standard used in certain accuracy. The purpose of this paper is to find out the vickers hardness test calibration whether the machine running normally or there is a problem with the device. A case study was conducted in PT. Tenaris SPIJ, Cilegon, Indonesia. A vickers hardness testing in the case study has its own reference standard, namely ISO 6507-2: 2018 Metal material - Hardness Test Verification and Calibration of the test machine. The vickers hardness test equipment is a machine to conduct tests using a diamond pyramid with a plane angle of 136°, by means of an emphasis by an indentor that results in a trace or indentation on the surface of the test object. The vickers hardness testing is abbreviated as HV or HVN and also known as Diamond Pyramid Hardness Test (DPH). Result of calibration in the case study was found the repeatability value on vickers hardness testing machine of 32 HV 10 and the error value of ±3%.
Effects of Oil Palm Trunk (OPT), Peat and Coconut Shell Charcoal on the Characteristics of Biomass Pellet Muftil Badri; Dodi Sofyan Arief; Iwan Kurniawan
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 66 No 1 (2022): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1108.225 KB) | DOI: 10.36842/jomase.v66i1.277

Abstract

This paper presents an experimental study of mass percentage and pretreatment effect of oil palm trunk (OPT), and peat charcoal on energy parameters of biomass pellet. The density, calorific value, moisture and ash content of OPT biomass pellet has been developed and the experimental conditions in obtaining the energy parameters of OPT biomass pellet are discussed. The physical pretreatment was carried out by finely chopping OPT, peat charcoal, and adhesive and mixed in a predetermined composition. The manufacturing process of OPT biomass pellet was performed, the mass percentage of OPT and peat charcoal were varied. Type of test was performed on biomass pellet include density, calorific value, moisture and ash content. The influences of various parameters on the characteristics of biomass pellet were considered. The increase of mass percentage and pretreatment of peat charcoal has an effect on increasing the density, decreasing the calorific value of OPT biomass pellet, increasing the moisture content, and increasing the ash content of OPT biomass pellet. The mixture of coconut shell charcoal decreasing the density, increasing the calorific value, decreasing the moisture content, and decreasing the ash content of OPT biomass pellet. Biomass pellets from a mixture of OPT and coconut shell charcoal has a calorific value of 6649 cal/g, where the density was 1.15 g/cm3, the moisture content of 5.6%, and the ash content of 8.9%.
Making roundness measurement applications and control systems on the Roundness Tester Machine Dodi Sofyan Arief; Eko Jadmiko; Adhy Prayitno; Muftil Badri; M. Dalil
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 63 No 3 (2019): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (671.689 KB) | DOI: 10.36842/jomase.v63i3.141

Abstract

Dial indicator is a comparison device usually used in industrial activities, especially in production. To make measurements at this time must be supported by technology that can facilitate operators when using it and when analyzing measurement results. Involving the programme and microcontroller are a solution to developing in roundness measurement, and then the results can be more accurate or thorough between the readable values read from the measuring instrument with the actual value of varying the amount of data. Roundness application is a program that can input measurement data automatically and can do calculations directly. Then, it can display a reference circle, a table that calculates the values of X, Y, R, X’, Y’, R’, Roundness Deviation, Run out Concentricity or a shift in the center point and also the center point shift or Theta. In measuring roundness, the test object is used the Standard Mandrel which has been certified by PT. Global Quality Indonesia, by determining three points or positions, namely in the first position the amount of data is 180, in the second position the amount of data is 90 and in the third position, the amount of data is 60 with a rotating speed of 15 mm/s. The results of the reference circle can be seen in each calculation in each position, in the second position the roundness deviation values are approaching of the Mandrel.
Effect of Spindle Speed of Bar-Plate Rotary Friction Welding Machine on Joint Interface Area and Hardness Value Michael Simorangkir; Yohanes Yohanes; Muftil Badri
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 67 No 1 (2023): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v67i1.322

Abstract

This study aims to determine the effect of the rotational speed parameter on the joint interface weld area and the value of hardness on similar materials. Welding parameters used the rotational speed of 2,484 rpm, 2,613 rpm and 4,335 rpm. Test method used in this research was liquid penetrant, macro and micro-observation and hardness test. The results of the liquid penetrant test showed no defects on the surface of the connection. In macro-observation, where there is a fairly large void at rotational speed of 2,484 rpm, which has length is 2,69 mm, then shrinks at 2,613 rpm to 1,52 mm, then at 4,335 rpm there is no visible void. In micro-observations showed that the weld metal area had a finer grain structure than the HAZ (Heat Affected Zone) and base metal areas this affect hardness value. The results of the hardness test are that the higher the rotational speed the higher the hardness value produced.
Estimation of Capacity and Center of Weight of Traditional Ship, Bagan Siapiapi Yohanes, Yohanes; Badri, Muftil; Damanik, Pindo Evans Manuel
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 24 No 1 (2015): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v24i1.435

Abstract

On traditional manufactures fishing boats in Indonesia, especially in the shipyard at Bagan Siapiapi, on Riau province usually made by rely on the ability of inherited tradition and hereditary not based on function and their designation. Example that way still used when determine capacity and center of gravity. This research aims to study capacity and center gravity of ship nets at Bagan Siapiapi using computer simulations. On this method some of data about capacity, center of gravity, drawing design and construction of ships would to be studied systematic and accurate base on practical condition. That case would be studied and validate on the one shipyard industry at Bagan Siapiapi. Some result from this study are (1) Capacity of ship nets 7093 kg and the weight is 13401.04 kg on the full condition. (2) Center weight of ship nets at X = 0.7mm; Y = 888.5mm; and Z = -162.5 mm. (3) Stability of ship nets on the without load has a smaller tilt angle compare than the full load condition.
A Measurement Method of Corrosion Rate in Condensate Pipeline Using Long Range Ultrasonic Test Badri, Muftil; Ansukarto, Iswan; Puspito, Wismo
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 28 No 1 (2016): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v28i1.420

Abstract

The pipeline is one of the important means necessary as the transport medium of oil and gas, so that when the pipeline leak would greatly disrupt the production process. Pipelines generally use carbon steel, a major problem in the use of carbon steel is corrosion. Therefore, there must be serious action to prevent and simultaneously tackling the corrosion. In this study, the method used to measure the rate of corrosion is LRUT, this method is the latest technology in Indonesia in the field of inspection of corrosion rate. By using ultrasonic waves, this method will detect a reduction in the thickness of the pipe (wall loss), which is then used as the primary data to calculate the corrosion rate. The following conclusions were obtained: (1) Measurement of corrosion rate by using LRUT method can detect corrosion of the inner and outer walls of the pipe, the testing process faster, efficient and more extensive inspection area when compared with conventional methods. (2) The rate of corrosion on the circuit pipelines are not the same, it is in line with the magnitude of wall loss that occurs in a series of pipelines that are influenced by internal and external factors such pipes. (3) In general, a series of pipelines that have been tested using the method LRUT have decreased performance with a reduction in the thickness of the pipe wall. The greatest reduction in thickness occurs in TP # 02, anomaly number 13 with the corrosion rate of 0237 so that the estimated remaining life at that point was 19.49 years.
Comparison of Commercial and Palm Slag Motorcycle Brake Pads Performance Badri, Muftil; Arief, Dodi Sofyan; Prayitno, Adhy
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 38 No 1 (2016): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36842/jomase.v38i1.393

Abstract

This paper presents a number of experimental data and techniques used in performance of commercial and palm slag motorcycle brake pads. The experiments include wear and hardness tests. The wear behavior of motorcycle brake pad that was observed in the study on sliding contact member brake discs results in the conversion of kinetic energy into heat at the pad and disc interface leads to this investigation. The effects of speed of disc brake rotor are presented. Experimental results of the respective tests are presented on two motorcycle brake pads, namely commercial brake pad (CBP) and palm slag brake pad (PBP). It was found that the wear behavior of palm slag brake pad is influenced by design of geometry shape of motorcycle brake pad. The wear behavior of CBP and PBP composite depend on wet and dry condition. It is clearly seen that wear behavior of PBP composite increase significantly with dry condition. Wear behavior increase significantly with the increase of rotor speed. With increasing speed of rotor disc, the hardness of PBP composite changes from low hardness to a more stable hardness behavior.
Performance Analysis of Flywheel Addition on Drive System of Rotary Friction Welding Machine Yohanes, Yohanes; Siregar, Erikson; Susilawati, Anita; Badri, Muftil
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 52 No 1 (2018): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (818.654 KB) | DOI: 10.36842/jomase.v52i1.46

Abstract

Friction welding is a solid-state welding without the use of filler metal by using pressure method where by two workpieces to be connected. It is placed in contact and regulated relative motion in pressure, so that on the contact surface being heat (close to the metal liquid point), which form the metal connection. A friction welding machine in the laboratory of technology production of the University of Riau has some disadvantages, namely the electric motor as a driver head stock stems that are often damaged due to overheating such as excessive during welding. Thus was interfering with the welding process due to damage to the electric motor. Therefore, this paper purpose is carried out the development of friction welding tool by using flywheel. The Flywheel stores energy during high engine speed, and passes it during low engine speeds to produce a steady turn. In this study used three flywheels with a diameter of 250 mm, which each thick of 10 mm, 20 mm and 30 mm. From the test is obtained the value of the average tensile strength on each flywheel that is 522.736 MPa, 510.648 MPa and 531.79 Mpa.
Vibration Measurement Method using 3 Accelerometer CMCP770A on Beam Cylinder with Fix-Fix Support and Double Selenoid Badri, Muftil; Junianto, Fajar Dwi
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 56 No 1 (2018): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (596.085 KB) | DOI: 10.36842/jomase.v56i1.38

Abstract

Vibration occurs due to excitation both from within and from outside the system, but the effect of vibration is very dependent on the excitation frequency and the elements of the vibration system itself. The purpose of this research is to find out the natural frequency value of the test specimens using accelerometer as a result of 2 selenoids with the same frequency as the fix-fix. The natural frequency was measurement of the cylinder beam rod with fix-fix pedestal. Four points of the test were given by using a double solenoid with the same frequency given on beam rod by varying the test point, then measured using 3 accelerometers and measured data then processed using data acquisition DT8837 through Quick DAQ program. The natural frequency of the beam cylinder rod can be detected by testing by using an excitation shaker or selenoids which in the beam cylinder rod is given disturbance by giving the excitation then recorded using accelerometer then processed using the data acquisition so that the frequency value of the beam rod is obtained. It was found that the processing of vibration analysis using the FFT process is used to find the frequency components of the mixed and hidden signal by noise in the time history signal. Natural frequency value is very important to know because if not known when designing a tool if not known natural frequency will harm the tool because if the tool vibrates about the natural frequency.
Sieving Machine Calibration Using a Profile Projector with Standard Method ASTM E-11 2004 Badri, Muftil; Arief, Dodi Sofyan; Solih, Aji Mahmud; Ayunita, Dyna; Muflihana, Afdila
Journal of Ocean, Mechanical and Aerospace -science and engineering- Vol 57 No 1 (2018): Journal of Ocean, Mechanical and Aerospace -science and engineering- (JOMAse)
Publisher : International Society of Ocean, Mechanical and Aerospace -scientists and engineers- (ISOMAse)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (314.411 KB) | DOI: 10.36842/jomase.v57i1.25

Abstract

Sieving machine is used to sift material of sand and stone previously mixed. Sieve machine is a measuring instrument to determine the size of sand grains that can be used in building construction. The purpose of this research is to calibrate the sieving machine using profile projector with standard method ASTM E-11 2004. Based on this research, the conclusion of calibration data of sieving machine has been obtained. It was found that the sieving machine used in this research can be used to determine the size of sand grains used for construction. The uncertain value of the width opening sieve is 15.8 μm and the diameter of wire is 0.02 mm, so that the value of evaluation is lower than the allowed geometry deviation limit. Thus it can be concluded that the sieve machine is still within the permissible geometry tolerance limit.