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Shell and Tube Heat Exchanger Fouling Factor via Heat Transfer Research Inc (HTRI) Software Ismi Ari Fitria; Dessy Agustina Sari; Vera Pangni Fahriani; Mohammad Djaeni
Reka Buana : Jurnal Ilmiah Teknik Sipil dan Teknik Kimia Vol 7, No 2 (2022): EDISI SEPTEMBER 2022
Publisher : Universitas Tribhuwana Tunggadewi Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33366/rekabuana.v7i2.4030

Abstract

One of the factories for manufacturing Carboxymethyl Cellulose (CMC) uses a shell and tube-type heat exchanger as a condenser. The shell and tube (HE) heat exchanger consists of small diameter tubes arranged in a cylindrical shell. In the tube and shell sections, hot (ethanol) and cold (water) fluids will flow so that heat transfer occurs directly. The use of heat exchangers regularly will reduce the performance of the tool. Due to the increasing fouling layer inside the HE, the device will work harder, and the heat process could be more optimal. It is necessary to analyze the performance of the heat exchanger using the parameter value of the fouling factor (Rd). The fouling factor can be calculated using the manual calculation method (via the Kern method) and the HTRI program. The involvement of the mathematical equation in the first method will be configured for the calculation results through process simulation in the HTRI software. Both ways are used for calibration between manual calculations and the HTRI software for the Rd values obtained. The fouling factor can be calculated using the manual method and HTRI software. The two methods used for calibration are manual calculations with HTRI software. The results from this analysis give a decrease in tool performance with a fouling factor of 0,01 Btu/(h.ft2.℉). ABSTRAKSalah satu pabrik pembuatan Carboxymethyl Cellulose (CMC) menggunakan heat exchanger tipe shell and tube sebagai kondensor. Heat exchanger (HE) shell and tube terdiri dari sekumpulan tube berdiameter kecil yang disusun di dalam shell berbentuk silindris. Pada bagian tube dan shell akan dialirkan fluida panas (etanol) dan dingin (air) agar terjadi proses perpindahan panas secara tidak langsung. Penggunaan heat exchanger secara berkala akan mengurangi kinerja alat. Hal tersebut disebabkan oleh adanya lapisan fouling yang terus meningkat di bagian dalam HE sehingga alat akan bekerja lebih berat dan proses perpindahan panas tidak maksimal. Untuk mengatasi fenomena tersebut maka perlu dilakukan analisis kinerja heat exchanger menggunakan parameter nilai fouling factor (Rd). Fouling factor dapat dihitung menggunakan metode perhitungan manual (melalui metode Kern) dan penggunaan program HTRI. Keterlibatan persamaan matematis pada metode pertama akan dikonfigurasi hasil perhitungannya melalui simulasi proses pada software HTRI Kedua metode digunakan untuk kalibrasi antara perhitungan manual dengan software HTRI atas nilai Rd yang didapatkan. Hasil analisis perhitungan dengan kedua metode tersebut menghasilkan penurunan kinerja alat dengan nilai fouling factor sebesar 0,011 Btu/(jam.ft2.℉).  
Kinetic of Anthocyanin Degradation in Roselle Extract Dried with Foaming Agent at Different Temperatures Setia Budi Sasongko; Mohamad Djaeni; Febiani Dwi Utari
Bulletin of Chemical Reaction Engineering & Catalysis 2019: BCREC Volume 14 Issue 2 Year 2019 (August 2019)
Publisher : Masyarakat Katalis Indonesia - Indonesian Catalyst Society (MKICS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9767/bcrec.14.2.2875.320-325

Abstract

This research studied the effect of drying temperature on the kinetic of degradation anthocyanin in roselle extract drying with foam under dehumidified air at temperatures ranging 40-60 oC.  During the drying process, the anthocyanin content in the roselle extract was observed every 20 minutes for 120 minutes. The data was used for estimating the kinetic parameters of anthocyanin degradation namely constant of anthocyanins degradation rate and reaction order. The kinetic parameters were estimated and fitted with experimental data at various drying condition. Result showed that the anthocyanins degradation closed to the second order reaction. Meanwhile, the constant of anthocyanins degradation rate at various drying temperatures followed Arhenius correlation. With the result, retention of anthocyanin during the drying can be well estimated for various drying time and temperature. 
Thermal Degradation Kinetics of Capsaicin on Blanching-Brine-Calcium Pretreatment Red Chili Pepper Drying Uma Fadzilia Arifin; Mohamad Djaeni
Bulletin of Chemical Reaction Engineering & Catalysis 2018: BCREC Volume 13 Issue 2 Year 2018 (August 2018)
Publisher : Masyarakat Katalis Indonesia - Indonesian Catalyst Society (MKICS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9767/bcrec.13.2.1660.365-372

Abstract

Post-harvest red chili pepper (Capsicum frutescens) has highly capsaicin as bioactive compound and moisture content. However, capsaicin is the responsible bioactive compound in chili for hot sensation that easy to degrade by partial oxidation caused introduction of heat in drying process. The objective of this research was to investigate kinetics of capsaicin degradation in the drying process under blanching-brine-calcium pretreatment and various temperatures. For this purposes, chili provided local farmer was pretreated using blanching-brine-calcium pretreatment. Afterward, they were dried at 40, 50, 60, and 70 oC for 8 hours. Degradation of capsaicin content was observed every 2 hours using Thin Layer Chromatography (TLC). Results showed kinetics of capsaicin degradation was categorized as second order reaction. At the same temperature and time, capsaicin retention of blanching-brine-calcium pretreated chili has highest value. The temperature dependence of the capsaicin degradation rate was analyzed using Arrhenius correlation. The activation energy for degradation rate of capsaicin during drying was around 45.10367 kJ/mol.K. It indicated the degradation rate increased as well as increased the temperature at the same time. 
Perancangan Water Cooled Scroll Chiller R290 dengan Kapasitas 20 TR menggunakan Software CoolPack Kiono, Berkah Fajar Tamtomo; Prakoso, Satrio Budi; Widayat, Widayat; Djaeni, M.
Jurnal Profesi Insinyur Indonesia Vol 2, No 2 (2024): JPII
Publisher : Universitas Diponegoro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/jpii.2024.20998

Abstract

Konsumsi energi dunia meningkat dengan bertambahnya tuntutan kenyamanan dan jumlah penduduk. Pemanasan global terjadi karena konsumsi energi dan meningkatnya penggunaan Air Conditioner. Pemanasan global juga disumbangkan oleh emisi refrigeran ke atmosfer. Banyak peneliti mencoba menciptakan refrigeran pengganti untuk mengurangi pemanasan global. Penyebab pemanasan global ini disebabkan unsur F yang terdapat di refrigeran. R290 sebagai refrigeran alami adalah refrigeran yang lebih ramah lingkungan dengan nilai ODP (Ozone Depletion Potential) adalah 0 dan nilai GWP (Global Warming Potential) adalah 3. Perancangan ini dilakukan untuk mengembangkan chiller menggunakan refrigeran R290. Perancangan ini meliputi analisis siklus, dimensioning, dan gambar perancangan untuk Chileer kapasitas pendinginan 20 TR (70,3 kW). Analisis siklus dan dimensioning dilakukan menggunakan perangkat lunak CoolPack. Hasil analisis siklus dan dimensi adalah sebuah chiller dengan kapasitas pendinginan 70,3 kW, daya kompresor 20,2 kW, dan 3,45 COP. Peralatan utama yang dipilih adalah Copeland Emerson untuk kompresor dengan daya 20,2 kW, Bitzer DH2-163 untuk evaporator, Alfa Laval CXP 143-XS-2P untuk kondensor, Danfoss TGE 10-11 untuk katup ekspansi, dan Packless HXR-250A untuk LSHX (Liquid Suction heat Exchanger). Kata kunci: global warming, energy, propane, chiller, CoolPack
Degradation rate of vitamin B6 on red chili pepper drying by blanching-brine-calcium pretreatment Arifin, Uma Fadzilia; Djaeni, Mohamad
Communications in Science and Technology Vol 2 No 2 (2017)
Publisher : Komunitas Ilmuwan dan Profesional Muslim Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21924/cst.2.2.2017.56

Abstract

Drying is one of the alternatives to prevent spoilage in red chili pepper by removing moisture content. Red chili pepper (Capsicum frutescens) has complex nutrition components such as vitamins and bioactive compound. However, vitamin B6 content in chili can degrade significantly in drying process by heat. This research studied degradation rate of vitamin B6 in chili drying process under various pretreatments and temperatures. In this study, post-harvest chili before dried was pretreated by blanching, osmotic dehydration with brine, immersing in calcium chloride solution and the combination of all them. They were dried in tray dyer at various temperatures 40°C, 50°C, 60°C and 70°C. Degradation of vitamin B6 content was analyzed every 2 hours by High-Performance Liquid Chromatography for 8 hours. Results showed that blanching-brine-calcium pretreatment was expected to reduce drying time and retain high content of vitamin B6 in red chili pepper. The degradation rate of vitamin B6 in chili followed second-order reaction. The degradation rate was influenced by temperature change referring to Arrhenius equation with activation energy was about 31.97 kJ/ mol K and constant rate (k0) was 3.769. Therefore, the vitamin B6 retention can be estimated at various pretreatments, times and temperatures. Furthermore, the favorable drying conditions can be evaluated.
Techno-economic analysis of biomass-powered fixed bed dryer with air dehumidification for paddy drying Djaeni, Mohamad; Sasongko, Setia Budi; Utari, Febiani Dwi; Siqhny, Zulhaq Dahri
Communications in Science and Technology Vol 9 No 2 (2024)
Publisher : Komunitas Ilmuwan dan Profesional Muslim Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21924/cst.9.2.2024.1555

Abstract

This study introduces the innovative use of synthetic zeolite adsorbents in biomass-powered fixed bed dryers for enhanced paddy drying. The novel integration significantly improves moisture removal and energy efficiency, addressing limitations of conventional drying methods. Key findings include an effective moisture diffusivity of 2.24 × 10?? m²/s and energy efficiency reaching up to 68%. The economic analysis highlights an Internal Rate of Return (IRR) within 2.04 years, confirming the financial viability of this technology. This advanced drying system demonstrates superior performance and sustainability, offering a promising solution for industrial-scale paddy drying.
Drying kinetics and thermal energy evaluation of Moringa oleifera leaves drying using dehumidification with zeolite Siqhny, Zulhaq Dahri; Sari, Anisa Rachma; Utari, Febiani Dwi; Djaeni, Mohamad
Journal of Bioresources and Environmental Sciences Vol 3, No 1 (2024): April 2024
Publisher : BIORE Scientia Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61435/jbes.2024.19811

Abstract

Moringa Oleifera leaves contain many phytochemical compounds, as the potential source of antioxidants. The leaves must be converted into dried form to extend the shelf life and prevent the nutritional qualities. The lack of a common sun-drying process for Moringa Oleifera leaves is dependent on the weather. But using convective dryers also requires high investment costs and results in very low energy efficiency. One potential option to enhance energy efficiency is lowering the humidity by dehumidification with zeolite. This research aims to evaluate the effect of drying temperature and the weight of adsorbent (zeolite) on drying kinetic and thermal efficiency of Moringa Oleifera leaves drying. Moringa Oleifera leaves were dried under different drying temperatures (30-70℃) and weight of zeolite (0-0.3 kg). The moisture content of Moringa Oleifera leaves and the input-output temperature was recorded to evaluate the moisture reduction and thermal efficiency. Results showed that the Page model can be used to predict the drying time. At the higher drying temperature and higher zeolite weight, moisture reduction and thermal efficiency increased. But the effect of zeolite is only significant in drying at temperatures below 50℃.