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Evaluation and Proposal Repair Safety Culture Maturity Use Safety Model Canvas in Manufacturing Companies Ardiansyah, Yuda; Tranggono, Tranggono; Sari, Rizqi Novita
Journal La Medihealtico Vol. 5 No. 5 (2024): Journal La Medihealtico
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamedihealtico.v5i5.1596

Abstract

PT. Rajawali Sumber Rejeki is one of the manufacturing companies that produces cigarettes in Indonesia. The cigarette production process involving large machines has a high potential risk of accidents for employees. This study assesses and proposes improvements to the company's safety culture maturity as a material for evaluating the company's K3 policy so that the number of work accidents in the production process can be minimized. The safety culture maturity assessment involves safety culture variables, namely commitment, leadership, responsibility, competence, engagement & involvement, information & communication, risk, and organizational learning. Data collection was carried out by distributing questionnaires to 60 employees working in the company. Three expert judgments were also involved as determinants of the weight of the safety culture maturity variable using the AHP (Analytical Hierarchy Process) method. In addition, fuzzy theory is also used to reduce the subjectivity of the company's safety culture maturity assessment results. Then the improvement proposal is given with a safety model canvassing based on the results of the safety culture maturity assessment. The results of the study showed that the safety culture maturity of PT. Rajawali Sumber Rejeki is 3.5 which is included in the Complaint level. Based on the safety canvassing model that has been created, the priority for improving the safety culture maturity variables from the first to the last is organizational learning, competence, commitment, information & communication, risk, engagement & involvement, responsibility, and finally the leadership variable.
Design of Earthquake Disaster Evacuation Route Simulation in a High-Storey Building Using Virtual Reality Masdhana, Bagus Wahyu; Tranggono, Tranggono
Journal La Multiapp Vol. 5 No. 6 (2024): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v5i6.1639

Abstract

Indonesia is a country located in the Pacific Ring of Fire, because of this Indonesia is vulnerable to earthquakes because it is located at the meeting point of several colliding tectonic plates. In addition, the presence of active volcanoes is also an additional factor. The construction of high-rise buildings in Indonesia has continued to increase in recent years along with the growth of urbanization and the need for more efficient space in urban areas, this has increased the risk of accidents in high-rise buildings. With these problems, a disaster simulation is needed which can be the right step to understand the correct ways to handle and evacuate from disasters. The right simulation for this problem is to use Virtual Reality (VR)-based learning because this simulation can increase the effectiveness of disaster management education by experiencing firsthand a realistic and interactive earthquake scenario simulation. The results of the pre-post test processed using the Wilcoxon signed rank test method obtained a result of 7.5 where 7.5 ≤ 52 (critical value) concluded that this simulation provides a significant change in knowledge of earthquake disaster mitigation in high-rise buildings. And from the SUS (System Usability Scale) Questionnaire, the score obtained was 78.875 which is included in the category 70-85 which means that this system is quite good in terms of usability. Users generally feel comfortable using the system.
Usability Analysis of the Gudang Madu Sumatera Website for Individual Customers using Nielsen's Attributes of Usability Yudantha, Georgius Erlangga Mahendra; Tranggono, Tranggono
Journal of Applied Science, Engineering, Technology, and Education Vol. 6 No. 1 (2024)
Publisher : PT Mattawang Mediatama Solution

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35877/454RI.asci2734

Abstract

Gudang Madu Sumatera (GMS) is a sustainable integrated beekeeping company established with the aim of empowering communities in the forest areas of Indonesia. To market its products more effectively, GMS designed a website to provide information about the company and its products, making it easier and more accessible to a wider audience. Therefore, a website with an effective design and functionality is needed to facilitate both customers and the company. Ensuring good usability is crucial for the website’s sustainability.Usability testing is a method used to ensure the quality of an application. The usability testing to be conducted will focus on usability aspects based on ISO 9126, which serves as a benchmark for determining the website's success. The usability evaluation will be conducted using the usability testing method, interpreting each usability factor measurement based on ISO 9126 and the Nielsen Model, which will result in a usability framework hypothesis test. By conducting the usability evaluation, the expected outcome is to understand how customers assess the system implemented on the Gudang Madu Sumatra website.
Analysis of Forecasting Demand for Wheel Loader Unit Rental Using the Arima Method to Determine Safety Stock Inventory and Service Level at PT Petrokopindo Cipta Selaras Maghfur, Maula Aringga; Tranggono, Tranggono
Ranah Research : Journal of Multidisciplinary Research and Development Vol. 7 No. 3 (2025): Ranah Research : Journal Of Multidisciplinary Research and Development
Publisher : Dinasti Research

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.38035/rrj.v7i3.1368

Abstract

PT XYZ is a company engaged in the rental of heavy equipment such as excavators, forklifts, bulldozers, and Wheel Loaders. The problem faced is unpreparedness in dealing with fluctuations in demand, so there is often a backlog or excess inventory. This research aims to improve the accuracy of demand forecasting and determine safety stocks to anticipate these uncertainties. The research was conducted using historical data on Wheel Loader rental requests from September to November 2024. The data was processed using the ARIMA (Autoregressive Integrated Moving Average) method through several stages, namely stationarity testing, identification of ACF and PACF, model estimation, parameter testing, white noise test, and selection of the best model. The resulting significant model was ARIMA (3,1,1), with a MAPE error value of 21% (79% accuracy), an increase of 9% compared to the previous method with an error of 30%. The results of the calculation of safety stock to deal with fluctuations in demand at various service levels show that the need for 2,688 units at the 90% level, increased to 3,444 units at the 95% level, and reached 3,900 units at the 97% level. This study shows that the ARIMA method is able to improve the accuracy of forecasting and provide a better basis for determining safety stock in managing fluctuations in heavy equipment rental demand.
Product Development of Urban Aquaculture Supporting Equipment Based on Solar Cell Technology and Speed Bump System Using the Design For Manufacture and Assembly (DFMA) Method Nugraha, Isna; Tranggono, Tranggono; Winursito, Yekti Condro; Dewi, Sinta; Syaifullah, Hafid; Islami, Mega Cattleya Prameswari Annissaa
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 5, No 3: October 2024
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v5i3.24194

Abstract

Urban aquaculture, like urban farming, entails using aquaculture technology to transform tiny, previously unutilized pieces of land in highly inhabited metropolitan areas into a useful area. Urban aquaculture, in broad terms, can be defined as the fish farming on small plots of land. Depending on the sort of consumable fish commodity to be grown, urban aquaculture can be implemented through home aquaculture and community aquaculture utilizing a variety of techniques. Creating a mandatory product involves the stages of development and design. At this stage, all product components, production costs, design, and assembly time are taken into account. Through sustainable product design and evaluation, it is possible to address the assembly performance and difficulties in the assembly process, as well as assembly time and costs. The design and development of this product use the Design for Manufacturing and Assembly (DFMA) method. DFMA is a method used to determine the product design with the best time and cost. In general, this method can also be used in development to improve the quality and measure the improvement of urban aquaculture product designs. It is hoped that urban aquaculture will provide an alternative product design to achieve high-quality products and low production costs.
Copper Winding Tool Design Using Ergonomic Function Deployment and Design for Manufacturing and Assembly: Desain Alat Penggulung Tembaga Menggunakan Penyebaran Fungsi dan Desain yang Ergonomis untuk Manufaktur dan Perakitan Islamsyah, M Habibie Nur; Tranggono, Tranggono
Indonesian Journal of Innovation Studies Vol. 26 No. 3 (2025): July
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/ijins.v26i3.1481

Abstract

General Background: Rewinding electric motors is a fundamental aspect of electric motor maintenance, especially involving copper coil winding. Specific Background: Manual winding tools currently used in workshops are often inefficient, imprecise, and unsuitable for large wire diameters. Knowledge Gap: Despite the central role of coil winding, ergonomic and production-efficient tools for this process remain limited in design and functionality. Aims: This study aims to develop a more ergonomic and efficient copper winding tool using Ergonomic Function Deployment (EFD) and Design for Manufacturing and Assembly (DFMA) methodologies. Results: Testing revealed that the newly designed tool significantly improves winding speed—tripling productivity from 1 to 3 coil blocks per minute—while also reducing process recalculations, balancing workloads, and enhancing operator comfort and safety. Novelty: Unlike existing tools, the proposed solution incorporates user-centered ergonomic design with optimized manufacturability and assembly, addressing both usability and production constraints. Implications: This innovation can increase workshop productivity, improve customer satisfaction, and serve as a model for future ergonomic tooling in motor rewinding operations. Highlights: Increases coil winding speed by 3×. Enhances operator comfort and safety. Reduces recalculation and production errors. Keywords: Copper Winding Tool, Electric Motor Rewinding, Ergonomic Design, DFMA, Workshop Efficiency
Implementasi Metode OEE untuk Mengatasi Ketidakstabilan Kinerja Mesin Produksi Produk Kosmetik Cair pada Industri Kosmetik Ilhami, Viga Aura Graziella; Tranggono, Tranggono
Industrika : Jurnal Ilmiah Teknik Industri Vol. 9 No. 3 (2025): Industrika: Jurnal Ilmiah Teknik Industri
Publisher : Fakultas Teknik Universitas Tulang Bawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37090/indstrk.v9i3.2102

Abstract

The cosmetic industry is a company engaged in the cosmetics sector, in this case the company produces liquid cosmetic products that must achieve targets every month. However, due to the monthly target system, the company does not carry out maintenance on its machines so that the machines are damaged. Therefore, this study focuses on the analysis of the effectiveness of liquid product production machines in the cosmetics industry so that the production process runs well and in accordance with the specified targets. This study uses the Overall Equipment Effectiveness (OEE) method. With data obtained from historical results for the 2024 period, this method is used to determine machines that require ongoing maintenance that can affect the production process. To facilitate the calculation, this study uses Microsoft Excel software. The OEE calculation results in January were 98.61%. The percentage results for January, February, March, April, June, July, August, September are values ​​that are in accordance with the word class standard because the percentage value is above 85%, but in May and October are percentage values ​​that do not comply with the word class standard criteria because the value is below 85% so that May and October require ongoing maintenance because they have not met the word class standard. Keywords: Effectiveness, Maintenance, Percentage, Production, Standard
Application of FMECA and Fuzzy TOPSIS Methods for Occupational Safety and Health Risk Analysis in the Production Process of Steel Fabrication Agustin, Melanida; Tranggono, Tranggono; A.I., Mega Cattleya Prameswari
Indonesian Interdisciplinary Journal of Sharia Economics (IIJSE) Vol 8 No 1 (2025): Sharia Economics
Publisher : Universitas KH. Abdul Chalim Mojokerto

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31538/iijse.v8i3.6381

Abstract

Every activity in the steel fabrication workshop has potential risks that can cause losses. During 19 months, PT SW recorded 48 workplace accidents. This study aims to identify, evaluate, and analyze occupational safety and health risks, as well as determine alternative solutions to mitigate these risks. Based on the identification results, 88 risks were identified in the steel fabrication workshop. The FMECA method found five main risks: exposure to metal particles, exposure as fast cutting, exposure to sparks, exposure to cutting rays, and noise exposure. Conducted risk cause analysis through fishbone diagrams, resulting in several alternative solutions. The solutions were then prioritized using the fuzzy-TOPSIS method to determine the most effective solution.
Evaluation of a Virtual Reality-Based Introduction to Hazardous and Toxic Waste Management Using the Technology Acceptance Model Rananda Saputra, Denaldi; Tranggono, Tranggono; Annisa Islami, Mega Cattleya Prameswari
Journal of Applied Informatics and Computing Vol. 9 No. 4 (2025): August 2025
Publisher : Politeknik Negeri Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30871/jaic.v9i4.10040

Abstract

The management of hazardous and toxic waste (B3 waste) demands innovative educational approaches to improve technical comprehension and environmental awareness, particularly among internship students. This study presents a formative evaluation of an early-stage virtual reality (VR) application prototype, aimed at assessing initial user perceptions and gathering feedback to guide further development, using the Technology Acceptance Model (TAM) framework. The prototype was tested on six internship students involved in the supervision of B3 waste in collaboration with the Environmental Agency (Dinas Lingkungan Hidup) of East Java Province. Data were collected through a questionnaire focusing on three TAM dimensions: Perceived Ease of Use, Perceived Usefulness, and Attitude Toward Technology. The results showed that the VR application was perceived as highly useful (87.5%), easy to use (89.2%), and positively received by users (92.5%). These findings indicate that VR technology holds strong potential as an interactive learning tool for introducing hazardous and toxic waste management practices. The study recommends continued content development and broader testing with a larger respondent base to validate these initial results.
Application of Design Thinking in Designing User Interface Prototype of Worker Health Screening Application at PT Petrokimia Gresik Ramadani, Deo Globy; Tranggono, Tranggono; Islami , Mega Cattleya Prameswari Anissa
Journal La Multiapp Vol. 6 No. 4 (2025): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v6i4.2194

Abstract

The application of digital technology in the worker health screening process is an important need in the industrial work environment, especially in supporting the effectiveness and efficiency of the OHS medical team's work. This research aims to design a user interface for the AppSheet-based worker health screening application using the Design Thinking approach. This method was chosen because it is centered on user needs and is able to produce innovative solutions through the stages of Empathize, Define, Ideate, Prototype, and Testing. Data collection was conducted through interviews and observations of five respondents from the OHS medical team and five department representatives. Assessment of the design was carried out using the usability testing method, with efficiency, effectiveness, and System Usability Scale (SUS) parameters. The results showed that the Design Thinking approach was able to produce an application interface that meets user needs, improves understanding of workflows, and minimizes recording errors. The developed application not only supports the digital health evaluation process, but also has the potential to reduce administrative burden and improve the quality of medical services at PT Petrokimia Gresik.
Co-Authors Adistana, Elen Agustin, Melanida Al Masruroh, Eki Wulandari Alhisyam, Abid Bahij Alvin Hakim Ana Zul Fia Ardiansyah, Yuda Arier, Tivani Nava Arif, Firda Maulidiyah Astutik, Rossa Lina Ayyub Ihza Gutawa Bagus Wicaksono Condro Winursito, Yekti Dicya, Bintara Putra Dirama, Romeo Putra Endang Pudji Widjajati Fakhri, Alfian Fasha I. Husna Fiki Marchel Perdana Firmansyah, Aries Fitra, Nabila Jania Ghaly Atha Maulana Grandhika Pratama Widiyarta N. Hayati, Kinanti Resmi Heru Prasetiyo Utomo Ilhami, Viga Aura Graziella Immannulloh, Dimas Islami, Mega Cattleya P.A. Islami, Mega Cattleya Prameswari Anissa Islami, Mega Cattleya Prameswari Annissaa Islamsyah, M Habibie Nur Izzah, Navisatul Joumil Aidil Saifuddin Larasati, Ayunda M. Zaenal Anshori Maghfur, Maula Aringga Masdhana, Bagus Wahyu Moch Adnan MT Safirin Muhammad Khoirul Hudha Mukhtarul Haqi, Muhamad Novita Sari, Rizqi Nugraha, Isna Nugroho, Aldi Pramoedya Nur Lailatul Fitria Ovi Sadewa Prakosa, Albertus Adriyanto Sakti Pramesthi, Yanita Vidya Pramoedya Nugroho, Aldi Prasanto, Fadhil Aditya Prasetya, Reihan Rafly Prastiwi, Afita Dewi Putri, Pramisyela Adinda Rachmawati, Nur Radityo Anggoro, Radityo Rafi, Rafi Rahma, Dhea Lailiya Rahmadina, Gayatri Aleyda Ramadani, Deo Globy Rananda Saputra, Denaldi Rivero, Randy Romadoni, M Ilham Rusindiyanto Salsabila, Afitri Yoshinta Saputra, Denaldi Rananda Sari, Rizqi Novita Sari, Rizqi Novita Sari Septiana, Giga Dewi Shania, Maulidhatus sholeha, fitriatus Sholehah, Fitriatus Sinta Dewi Siti Wahyu Nida Sonny Putri, Nanda Salsabilla Sukra, Rizka Triannisa Imasna sunardi sunardi Suparmo . Syaifullah, Hafid Teti Estiasih Vebryna, Esha Nanda Wibisono, Aldino Winursito, Yekti Condro Yoga Anunggita Yudantha, Georgius Erlangga Mahendra