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Influence of Spindle Speed and Ratio of Variation Amplitude of Milling Process on Vibration and Surface Roughness Tjuk Oerbandono; Mochammad Syamsul Maarif; Maverick Fadhlun Adrian Putra; Surangga Gautama; Denny Widhiyanuriyawan; Victor Yuardi Risonarta
Jurnal Teknik Mesin Vol. 22 No. 2 (2025): OCTOBER 2025 (SINTA 3)
Publisher : Institute of Research and Community Outreach, Petra Christian University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9744/jtm.22.2.67-76

Abstract

Manufacture technology by using a computer numerical control (CNC) based machine has developed rapidly, particularly in the milling process. This technology, however, still experiences challenges, one of which is chatter. To prevent chatter, several methods are used, i.e. passive, active and spindle speed variation (SSV) methods. The SSV method is easy to apply since it does not require additional tools and only uses a certain algorithm to control the spindle speed. Aluminum alloys are selected as materials for various components since it is easy to machine, corrosion resistant, lightweight, and has a high strength to weight ratio. However, series 5xxx aluminum alloys have relatively low machinability. This experimental method research using a slot milling machine aims to validate the SSV system applied to the Router 2600 Pro to Aluminum 5052 and to determine the effect of SSV modulation amplitude on the surface roughness of 5052 aluminum with RVA variations of 0 (or without SSV) to 30%. In addition, the spindle speed was also varied at 3,000; 5,000 and 9,000 rotations per minute. During the machining process, an accelerometer sensor was installed to record vibration data. The results of surface roughness measurement and vibration analysis show that the best RVA was at 20%. If the RVA increased to 30%, the vibration increased and the surface roughness worsened. Meanwhile, the best nominal spindle speeds that produce low surface roughness are 5,000 and 9,000 RPM.
Co-Authors Achmad Misbah Achmad Misbah Adi Yermia Tobe Agung Sugeng Widodo Agung Sugeng Widodo Ahmad Khairul Faizin Aji, Supa Kusuma Alamsah, Azwar Amajida Sadrina Anggara Wiyono Wit Saputra Anggara Wiyono Wit Saputra, Anggara Wiyono Wit ARDIANSYAH ARDIANSYAH Ari Wahjudi Asroful Anam Astak, Muh Anjas Bambang Poerwadi Candra Trimandoko, Candra de Fretes, Henry Valentino Desyandri Desyandri Dida, Hero P Djoko Sutikno Dody Candra Kumara, Dody Candra Eko Siswanto Faruq Syah Permana Putra Gilang Rausan Fikri Noor I Nyoman Gede Wardana Ikhwanul Qiram Ilhan Junio Trizardi ING Wardana ING. Wardana, ING. Khairil Anwar Langgeng Setyono, Langgeng Lilis Yuliati M. Ruslin Anwar Mahfita Ardyarum Mangku Purnomo Mariki, I Wayan Wawan Maverick Fadhlun Adrian Putra Mega Nur Sasongko Mietra Anggara Mochammad Syamsul Maarif Moh. Syamsul Ma’arif Moon, Park Jae Muhammad Rijalul Fadli Nabila Widadudari Nasirotul Wildah Ndaru Adyono Nugroho Adi Purnomo Nugroho, Arief Budi Nur Aini Uwar Nurkholis Hamidi Nurkholis Hamidy Pitojo Juwono Pratikto Pratikto Pratikto, Pratikto Purnami Purnami Radissa Dzaky Issafira Rahadi Agung Raharjo Ramadan Bimo Anggoro Ramang Magga Redi Bintarto Roymons Jimmy Dimu Rudianto Rudianto Rudy Soenoko Runi Asmaranto Rustan Hatib Ryan Rizaldi Siswahyudianto Slamet Wahyudi Sonief, A. As’ad Sudjito Soeparman Sugiarto Sugiarto Sugiarto S Sugiono Sugiono Supriyono Supriyono Surangga Gautama Syamsul Bahri La Muhaya, Syamsul Bahri Syamsul Hadi Teguh Dwi Widodo Tjuk Oerbandono Tobe, Adi Yermia Tria Puspa Sari Tulus Subagyo, Tulus Ulya Ahda Yustisia Wahyu Dwi Lestari Wardoyo Wardoyo Wicaksono, Hangga Widya Wijayanti Wijono Wiliandi Saputro Zainal Arifin Zulkifli Kurniawan