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All Journal SITEKIN: Jurnal Sains, Teknologi dan Industri Sketsa Bisnis JKIE (Journal Knowledge Industrial Engineering) AGROMIX Journal of Industrial View Jurnal Cakrawala Ilmiah Jurnal Industri dan Teknologi Samawa (JITSA) El-Mal: Jurnal Kajian Ekonomi & Bisnis Islam RESLAJ: Religion Education Social Laa Roiba Journal E-Amal: Jurnal Pengabdian Kepada Masyarakat Journal of Ekonomics, Finance, and Management Studies Humanist Journal
Achmad Misbah
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Religion Agriculture, Biological Sciences & Forestry Humanities Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Mechanical Engineering Public Health Social Sciences Other

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Identifikasi Pemborosan dalam Proses Produksi Pakan Ternak Ayam di PT.XYZ dengan Menggunakan Metode Value Stream Analysis Tools (VALSAT) Adityah Maulana; Achmad Misbah
Reslaj: Religion Education Social Laa Roiba Journal Vol. 6 No. 11 (2024): RESLAJ: Religion Education Social Laa Roiba Journal 
Publisher : Intitut Agama Islam Nasional Laa Roiba Bogor

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47467/reslaj.v6i11.4081

Abstract

This research aims to identify various types of waste in the chicken feed production process at PT. XYZ and provide improvement recommendations to reduce production costs. The method used is the Value Stream Analysis Tools (VALSAT) to map and analyze the value stream in the production process. This research includes direct observation and data analysis to find the main wastes. The results show seven main types of waste in the chicken feed production process: waiting time, unnecessary movements, product defects, excess inventory, inefficient processes, overproduction, and transportation. However, the research encountered several challenges, such as data limitations and difficulties in collecting accurate data. The largest waste found was excess inventory, with an average score of 9.13. This research provides clear insights into areas in the production process that require improvement. The implementation of the improvement recommendations is expected to increase the company's efficiency and productivity. Despite facing some challenges, the use of VALSAT proved effective in identifying and analyzing waste. It is hoped that the provided improvement recommendations can reduce waste and enhance operational efficiency at PT. XYZ.
PENERAPAN METODE OVERALL EQUIPMENTS EFFECTIVENESS (OEE) DALAM MENINGKATKAN EFEKTIFITAS MESIN/ALAT PABRIK SUSU Misbah, Achmad; Amin, Muhamad Khoirul
SKeTsa Bisnis (e-jurnal) Vol 3 No 2 (2016)
Publisher : Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jsb.v3i2.581

Abstract

PT. KLX adalah sebuah perusahaan yang bergerak dalam bidang pengolahan susu, khususnya untuk susu formula dan susu pertumbuhan. Kendala saat ini yang sedang dihadapi PT. KLX adalah tingginya downtime yang terjadi saat proses produksi sedang berjalan sehingga waktu produksi menjadi terganggu. Metode perawatan yang digunakan saat ini yaitu breakdown maintenance artinya perawatan dilakukan setelah mesin mengalami kerusakan dengan melakukan penggantian komponen yang rusak. Usulan dalam penerapan metode total perawatan preventive ini difokuskan untuk meminimalisir downtime yang terjadi pada mesin produksi. Data yang digunakan adalah data downtime pada bulan Mei 2016 sebelum dilakukan penerapan metode total preventive maintenance dan data bulan Juli 2016 setelah penerapan metode total preventive maintenance. Dari hasil penelitian diketahui nilai downtime yang terjadi pada bulan Mei 2016 sebelum diterapkannya total preventive maintenance sebesar 14,407% dengan hasil OEE 68,947 %. Sedangkan setelah diterapkannya metode total preventive maintenance nilai downtime pada bulan Juli 2016 menurun menjadi 11, 341% dan hasil OEE meningkat mencapai 72,677%.
UPAYA MEMINIMASI WASTE (PEMBOROSAN) DENGAN MENGGUNAKAN VALUE STREAM ANALISIS TOOLSS (VALSAT) DI PT. XXX misbah, Achmad
SKeTsa Bisnis (e-jurnal) Vol 2 No 1 (2015)
Publisher : Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jsb.v2i1.651

Abstract

Kualitas suatu perusahaan tidak hanya dilihat dari kualitas produk yang dihasilkannya, tetapi juga kualitas lain yang mendukung diantaranya adanya permintaan produk, perencanaan produksi, proses produksi, pengiriman produk. Selain itu perusahaan perlu mengadakan evaluasi proses produksi yang terjadi didalam perusahaan secara berkesinambungan agar senantiasa memperbaiki dan meningkatkan kualitas kinerja perusahaan. PT. XXX adalah perusahaan manufaktur dibidang air minum dalam kemasan (AMDK) dan berdiri sejak tahun 1987 di Pandaan.saat ini PT. XXX memproduksi sekitar 68% - 80% dari target produksi yang diinginkan, sedangkan target produksi yang harus dicapai yaitu 95% perbulan. Untuk mengevaluasi masalah ini, perlu dilakukan penelitian tentang upaya pencegahan masalah tersebut. Tujuan peneitian ini adalah untuk Mengetahui Aktifitas-aktifitas apa saja yang terjadi pada proses produksi Air minum Gallon dan bagaimana upaya yang dilakukan untuk meminimalkan Limbah (Waste) dengan menggunakan value stream analysis tools (VALSAT). berdasarkan identifikasi dan analisis dengan menggunakan menggunakan value stream analysis tools (VALSAT) diperoleh value adding actifity (VA) yaitu aktifitas operasi sebesar 2.425 detik atau sebanyak 12 akitfitas atau sebesar 57.35%, necessary but not value added actifity (NNVA) yaitu aktifitas transportasi dan inspeksi sebesar 1.020 detik atau sebanyak 7 aktifitas atau sebesar 2.41% dan non value adding actifity (NVA) yaitu aktifitas storage dan delay sebanyak 783 detik atau sebanyak 2 aktifitas atau sebesar 1.85% dari keseluruhan waktu. Berdasarkan supply chain respon matrix didapat lead time yang digunakan untuk memenuhi permintaan custonmer adalah selama 84,22 hari. Setelah dilakukan perbaikan dengan menggunakan value stream mapping (VALSAT) berdasarkan hasil rekomendasi yang telah dilakukan diperoleh waktu untuk operation selama 2.242 detik, transportation selama 200 detik, inspection selama 210 detik, storage selama 120 detik, serta delay 342 detik. Berdasarkan data tersebut dapat diketahui bahwa terjadi penurunan waktu produksi dari 4.228 detik menjadi 3.114 detik. Terjadi penurunan
MODEL PENGENDALIAN DAN OPTIMALISASI SAFETY STOCK BAHANBAKU JAMUR TERHADAP FLUKTUASI DEMAND MENUJU MEA STUDI : KAWASAN HOME INDUSTRI PENGOLAHAN JAMUR KABUPATEN PASURUAN Misbah, Achmad; Pusakaningwati, Ayik
Journal Knowledge Industrial Engineering (JKIE) Vol 4 No 3 (2017): Available online
Publisher : Department of Industrial Engineering - Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jkie.v4i3.858

Abstract

Sebagai Masyarakat Ekonomi ASEAN (MEA), dibutuhkan persiapan yang lebih bagi UKM maupun Home industri agar dapat menghadapi MEA dengan baik dan kompetitif. Persaingan yang ketat antar negara di Asia Tenggara ini menjadikan setiap negara harus bersaing aktif. Namun dengan adanya Masyarakat Ekonomi ASEAN juga merupakan peluang dan tantangan bagi Home industri maupun UKM untuk mengembangkan perekonomian Indonesia dan untuk dapat mengembangkan perekonomian Indonesia harus menjadi subyek dalam MEA. Merespon keserahan tersebut, pemerintah Indonesia bergegas dan bersiap menjembatani masyarakat dalam menghadapi MEA 2015. Pada tahun 2014, salah satu usaha dari pemerintah adalah dengan mengesahkanan dan melaksanakan UU Nomor 7 tahun 2014 mengenai perdagangan (Akmail 2014). Undang-undang tersebut dibuat dengan tujuan agar dapat meningkatkan daya saing Indonesia dan melindungi produk dalam negeri. Model Pengendalian Persediaan sangat penting diterapkan terutama di setiap Home Industri Pengolahan Jamur di kabupaten pasuruan untuk dapat meminimalkan biaya persediaan. Selama ini di Home Industri Pengolahan Jamur di kabupaten pasuruan telah melakukan perhitungan dengan menggunakan rumus umum total biaya persediaan pada umumnya, namun kemudian penulis mencoba memberikan model perhitungan yang sebelumnya belum dilakukan yakni dengan metode EOQ (economic order quantity). Metode EOQ merupakan salah satu metode yang dapat diterapkan untuk mengetahui jumlah persediaan bahan baku terbaik yang dibutuhkan perusahaan untuk menjaga kelancaran produksinya dengan biaya yang efisien. Penelitian ini bertujuan untuk mengendalikan dan mengoptimalkan persediaan bahan baku pada safety stock dengan menerapkan metode Economic Order Quantity (Jumlah pemesanan ekonomis) pada sistem produksinya. Dari hasil pengamatan saat ini berdasarkan pada pengendalian persediaan pada Home Industri Pengolahan Jamur masih dikategorikan belum ekonomis karena besar biaya pemesanan (annual ordering cost) dan biaya Penyimpanan (annuan holding cost) tidak relatif sama. Hal ini menyebabkan total persediaan tidak mampu mencapai minimum. Diharapkan dalam penerapan metode EOQ ini dapat memberikan solusi kepada Home Industri Pengolahan Jamur di kabupaten Pasuruan sehingga total biaya persediaan dapat mencapai minimum. Ketentuan pemesanan diperoleh dari hasil perhitungan menggunakan persamaan model EOQ yang dikenal dengan Wilson Formula.
STUDI KELAYAKAN USAHA PENGGILINGAN BATU TENAGA MESIN PADA UD. PRO WIJAYA DESA JERUK PURUT GEMPOL PASURUAN Muslim, M. Imam; Pusakaningwati, Ayik; Misbah, Achmad
Journal Knowledge Industrial Engineering (JKIE) Vol 3 No 2 (2016): JKIE (Journal Knowledge Industrial Engineering)
Publisher : Department of Industrial Engineering - Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jkie.v3i2.874

Abstract

UD.PRO wijaya, perusahaan pengayakan pasir tenaga manusia , ingin berpindah ke usaha penggilingan batu tenaga mesin, namun terkendala pada pengetahuan akan potensi usaha yang akan dijalankan sehingga dibutuhkan penelitian berkenaan dengan kelayakan usaha guna menjawab permasalahan tersebut menggunakan metode kualitatif dan kuantitatif. Hasilnya penelitian menunjukkan usaha yang dijalankan tidak berbentuk badan usaha sehingga tidak ada izin badan usaha ke instansi terkait , yang diperlukan hanya izin kepala desa sebagai perwakilan masyarakat desa yang berkenan memberi izin. BBM, pertumbuhan ekonomi, keuntungan demografis merupakan faktor penentu meningkatnya permintaan batu. Berdasarkan analisis pasar dan pemasaran diperkirakan rata – rata penawaran produk penggilingan batu tahun 2012 – 2015 sebanyak 1441 m3/h. Untuk analisis permintaan diperoleh rata – rata permintaan dari tahun 2012 – 2015 rata – rata 1726 m3/h. Untuk analisis teknis produksi batu yang dihasilkan berupa batu ukuran 1:1, 1:2 , 2:3, 3:5 dan abu batu. Estimasi waktu pembangunan diperkirakan setidaknya 60 hari.Proyeksi kebutuhan tenaga kerja terdiri dari tenaga kerja pembangunan dan tenaga kerja operasional.Adapun modal yang digunakan adalah 100% modal sendiri dengan keuntungan perhari sebanyak Rp. 5.477.830.kesimpulan akhir yaitu dalam waktu dekat ini tidak layak dilakukan hingga kondisi pasar pulih.
Strategi Pemasaran Ayam Boiler Di Perternakan UD. RESTU IBU Dengan Menggunakan Metode SWOT Rozikin, Khoirur; Misbah, Achmad
Journal Knowledge Industrial Engineering (JKIE) Vol 6 No 1 (2019): JKIE (Journal Knowledge Industrial Engineering)
Publisher : Department of Industrial Engineering - Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jkie.v6i1.2047

Abstract

Broiler breeding business is inseparable from several obstacles encountered. The constraint in question is the high level of risk faced in the business of broilers such as the risk of price fluctuations, both input prices such as day old chick (DOC), feed and medicine as well as fluctuations in the selling price of output in the form of live chickens (livebird) and carcasses . Other risks faced are production risks caused by weather, climate, disease and social risks. The purpose of this study is (1) to describe the factors faced by UD. Restu Ibu in marketing broilers, (2) outlines the strategy adopted by UD. Mother's blessing to overcome the factors in marketing broilers, and (3) determine alternative forms of marketing strategies developed by UD. Mother's blessing in marketing broilers. The data analysis technique used is the SWOT analysis.
ANALISIS PENGARUH KUALITAS SISTEM MANAJEMEN TERHADAP KINERJA RANTAI PASOK KASUR VELBOA DI UD RAJA KARPET M. Bagus Alamsyah; Achmad Misbah; Mas'ud, M. Imron
Journal Knowledge Industrial Engineering (JKIE) Vol 7 No 3 (2020): JKIE (Journal Knowledge Industrial Engineering)
Publisher : Department of Industrial Engineering - Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jkie.v7i3.2399

Abstract

Small industry has a significant role in supporting the people’s economy even during the crisis that hit indonesia in mid-1997. Many small industries were able to survive this crisis situation. Small industry is able to survive because small industry is very flexible and responds very quickly to changes, besides that most of the raw materials and natural resources used are local. This study aims to analyze the effect of quality management systems on supply chain performance using the “Triple A” method in improving the supply chain performance of production management systems an delivery of velboa mattresses in UD RAJA CARPET and the number of samples used in this study were 30 respondents. In supply chain management, there is a theory of “Triplle A” suplly chain namely yaitu agile, adaptability , alignment. Agile a positive and significant effect on supply chain performance variables, adaptability has no positive an insignificant effect on supply chain performance variables, aligment has a positive and significant effect on supply chain performance variables. The conclusions that can be taken in this study regarding the quality analysis of the velboa mattress management system in UD king carpet on the performance of the “Triplle A” suplly chain strategy in improving the performance of the velboa matterss production and delivery supply chain are as follows: variable “Triplle A” has a positive and insignificant effect in improving quality performance. Suplly chain management system production and delivery of velboa mattress in UD king carpet, these results support the hypothesis proposed, as evidenced by the F test obtained F count of 0,351 and a significant value of 0,789 < 0,05 N=30 of 0,361.
Design of Soybean Dregs Separator Tool for Tempe Production in MSMEs Pasuruan Regency Using Pulse Method and Rula Method Ayik Pusaka Ningwati; Achmad Misbah; Muhammad Hermansyah
Journal Knowledge Industrial Engineering (JKIE) Vol 9 No 3 (2022): JKIE (Journal Knowledge Industrial Engineering)
Publisher : Department of Industrial Engineering - Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jkie.v9i3.3505

Abstract

Micro, Small and Medium Enterprises (MSMEs) are a source of the regional and national economy. MSMEs have many roles in the social economy including being the main actor in economic activity, providing employment, playing a role in local economic development and community empowerment, a source of innovation, and creating new markets. Pasuruan Regency is one of the tempe centers in East Java. More than 200 families are engaged in Tempe production, including those in the Bangil sub-district, Purwodadi sub-district, Kejayan sub-district and Sukorejo sub-district. The main problem faced by Tempe Production SMEs is the machine or soybean dregs separator used, still using traditional tools (humans) which are less effective and efficient so that it takes a long time and there are working positions for workers who lack ergonomics, causing workload which is more. The purpose of this activity is how to make or design a design tool and work aid test for soybean dregs separator machines from soybean seeds to reduce the workload of making soybeans into tempeh and to be able to reduce the portion of the workload on tempe-making workers with anthropometric calculations.
Implementation of the Value Stream Mapping Method in the Process of Mixing Paving Block Materials to Reduce Waste in the Production Process at UD. Am Jaya Muchammad, Alif; Misbah, Achmad
Journal Knowledge Industrial Engineering (JKIE) Vol 11 No 2 (2024): JKIE (Journal Knowledge Industrial Engineering)
Publisher : Department of Industrial Engineering - Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/jkie.v11i2.6202

Abstract

This study addresses critical inefficiencies in the paving block production process at UD. AM JAYA, where significant waste was identified in the material mixing stage, including excessive non-value-added time (31%), inventory bottlenecks, and suboptimal layout design. The research aims to systematically identify waste types using Lean Manufacturing principles, quantify production losses, and develop actionable improvements to enhance operational efficiency. Employing Value Stream Mapping (VSM) methodology, the study combines direct observation, time-motion studies (10 repeated measurements per process), and waste quantification through Current and Future State Mapping. Key findings reveal transportation waste (26% of total waste time) and waiting time (22%) as dominant issues, stemming from fragmented workstations and manual material handling. Implemented solutions - workstation consolidation, optimized material flow paths, and semi-automated equipment upgrades - yielded measurable outcomes: 18.24% reduction in cycle time (3,393.46 to 2,774.24 seconds), 24.24% shorter lead time (3.3 to 2.5 days), and elimination of 16.99 seconds of inter-station transportation.
Sustainability analysis of skipjack tuna catch based on multidimensional scaling (MDS) in the coastal area of Pasuruan Regency Munir, Misbach; Misbah, Achmad
AGROMIX Vol 16 No 1 (2025)
Publisher : Fakultas Pertanian Universitas Yudharta Pasuruan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35891/agx.v16i1.5616

Abstract

Introduction: Indonesian tuna production holds significant economic value, yet Pasuruan Regency experienced a drastic decline from 21,391 tons in 2018 to only 467 tons in 2020. This downturn is attributed to multiple factors including deteriorating seawater quality, constrained distribution channels, price volatility, and various socio-environmental challenges. Issues such as potential overfishing, reliance on middlemen, and insufficient fisheries management further compromise the industry's sustainability. Methods: This study employed the RAPFISH technique, utilizing Multidimensional Scaling (MDS), to assess the sustainability of the tuna fishery across four key dimensions: ecological, economic, social, and institutional. Primary data collection involved surveys and interviews with principal stakeholders (fishers, collectors, micro-enterprises), complemented by secondary data analysis from relevant fisheries institutions to evaluate long-term trends. Results: The assessment indicated a 'fairly sustainable' overall status for the Pasuruan tuna fishery, although revealing considerable vulnerabilities and variations among stakeholders. Key challenges identified include ongoing environmental degradation, unstable market conditions, and socio-economic dependencies limiting fishers' long-term stability. Leverage analysis pinpointed critical factors with the highest impact on sustainability, primarily social aspects , economic factors, and market responsiveness. Conclusion: The moderate sustainability level necessitates targeted strategies focused on the identified leverage points. Enhancing work safety, fostering collaboration, improving operational cost management, and increasing customer responsiveness are crucial. These targeted actions, combined with improved resource management practices and stronger institutional support, offer the most promising pathway to ensure the long-term viability and resilience of the skipjack tuna fisheries sector in Pasuruan Regency.
Co-Authors Abdul Wahid Adityah Maulana Amin, Muhamad Khoirul Ayik Pusaka Ningwati Ayik Pusakaningwati Bagus Hardika, Moh Bakhtiar, Mukhamad Yusuf Hikmatul Faizah Muyasaroh Jaya, Mochamad Alfi Septian Khafizh Rosyidi Khoirotur Mursyidah Khoirur Rozikin Khoirur Rozikin M. Bagus Alamsyah M. Bagus Alamsyah M. Imam Muslim M. Imron Mas’ud M. Selamet Riyadi Mas'ud, M. Imron Misbahul Munir Muchammad, Alif Muhamad Khoirul Amin Muhammad Alfan Syahril Kirom Muhammad Hermansyah Muhammad Hermansyah Muslim, M. Imam Nuriyanto Pusakaningwati, Ayik Rico Ari Kurniawan Seiman mas jaya daeli Subchan Asy’ari Syahril Kirom, Muhammad Alfan Syarifuddin, Adimas Wisma Soedarmadji