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Analysis the Effect of Different Surface Preparation Methods on Corrosion Resistance of ASTM-A36 Steel Santoso, Irwan Wijaya; Aqila, Daffa; Riastuti, Rini; Ramadhani, Rizal Tresna
Rekayasa Material, Manufaktur dan Energi Vol 7, No 2: Juli 2024
Publisher : Fakultas Teknik UMSU

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30596/rmme.v7i2.18884

Abstract

 In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand tool cleaning, power tool cleaning, power tool to bare metal cleaning, and abrasive blast cleaning. Different preparation methods result in different roughness and cleanliness of the surface. This can affect changes in the mechanical properties of the coating material, such as corrosion resistance and adhesion strength. Based on the corrosion resistance test, it is found that the  abrasive blast cleaning and power tool to bare metal cleaning methods produce the highest corrosion resistance properties because both have a rating number of 8 in the salt spray test results. Based on the adhesion strength test, it is found that the abrasive blast cleaning method also produces the highest adhesion strength. This conclusion refers to the results of the tape x-cut test where the sample produces a rating number 5A where the sample does not experience peeling after testing. In addition, the abrasive blast cleaning method produced the highest adhesion strength in the pull-off test, which was 7.16 Mpa. Thus, the abrasive blast cleaning method is the most effective surface preparation method for ASTM A36 steel before being coated with the coating material. In addition, it can also be concluded that the higher the surface roughness of the sample, the better the corrosion resistance and adhesion strength.
Corrosion behavior of super austenitic stainless steel, Duplex 2205 and 316L in sulfamic acid environment Roszardi, Bashari Rohululloh; Riastuti, Rini; Budiarto, Wahyu; Darsono, Nono; Syahid, Adi Noer
Jurnal Pendidikan Teknologi Kejuruan Vol 4 No 4 (2021): Regular Issue
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/jptk.v4i4.24323

Abstract

Currently, sulfamic acid as a primary chemical industrial material is ubiquitous. One of its uses is a sweetener. Due to its corrosive nature, it is necessary to use a suitable container to avoid contamination of the solution. Corrosion behavior of super austenitic stainless steel, duplex 2205, and 316L uncovered to sulfamic acid in diverse attention at ambient temperature had been investigated. Concentration Weight loss method, Potentiodynamic Polarization, and Electrochemical Impedance Spectroscopy (EIS) examined the corrosion rate. The result showed that the corrosion rate of material increased with the increasing concentration of sulfamic acid. Super austenitic stainless steel has higher corrosion resistance than duplex 2205 and 316L.
Anticorrosive Epoxy Coatings Enhanced with Rice Husk Derived-Graphene Amalia, Dinda Putri; Riastuti, Rini
Jurnal Pendidikan Teknologi Kejuruan Vol 5 No 2 (2022): Regular Issue
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/jptk.v5i2.26823

Abstract

Coatings are the most common corrosion control practice. Therefore, it is very important to discover the most cost-effective and environmentally-friendly coating materials for sustainability. When dispersed in epoxy resin, graphene has barrier properties that improve the anticorrosive performance of the metal significantly. Graphene can be synthesized from agricultural waste. Herein, graphene derived from rice husk and epoxy resin was developed with solution mixing to prepare graphene-epoxy coating composites with enhanced anti-corrosive properties. X-ray diffraction, UV-vis spectroscopy, and scanning electron microscopy were used to characterize the synthesized graphenes. The anticorrosive properties of the coatings were characterized by potentiodynamic polarization and electrochemical impedance spectroscopy, which resulted in the corrosion resistance of synthesized graphene and commercial reduced graphene oxide being better than commercial graphene. The impedance and corrosion rate values of synthesized graphene are 1.77 x 105 Ω and 0.00011 mm/year.
Corrosion failure analysis of CuNi 90/10 on seawater fire protection system Riastuti, Rini; Alfian, Alfian; Manurung, Rizky Rama Putra; Budiarto, Wahyu; Kaban, Agus S
Jurnal Pendidikan Teknologi Kejuruan Vol 5 No 4 (2022): Regular Issue
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/jptk.v5i4.30423

Abstract

The failure analysis of a seawater fire protection system of oil and gas processing facility was observed in this paper. The fire protection pipe line & hull seawater filter were made of CuNi 90/10. Severe deep pits and fracture were observed at bottom of jockey pump spool pipe and hull seawater filter. Visual observation, scanning electron microscope, energy dispersive spectroscopy, x-ray diffractometry were employed in the present failure analysis. The oxygen exposure on CuNi 90/10 of Seawater Fire Protection system had a significant impact on failure and was exacerbated by the presence of chloride exposure.
Surface Modification of Composite Coating for Marine Application: A Short Review Aulia, Hafiz; Riastuti, Rini; Ramdhani, Rizal Tresna
Metalurgi Vol 39, No 1 (2024): Metalurgi Vol. 39 No. 1 2024
Publisher : National Research and Innovation Agency (BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/metalurgi.2024.746

Abstract

Corrosion is one of the phenomena that affects the deterioration of materials in offshore applications. Marine corrosion is particularly aggressive, due to the high salt content and low electrical resistivity of seawater. Corrosion cannot be stopped completely, but the reaction can be slowed down. Applying coating is an effective and widely used method to protect metal surfaces from corrosion. Coatings act as a barrier between the metal and its environment, preventing or slowing down the corrosive processes. Pursuant to ISO 12944, the most commonly used generics for coating systems in marine service are alkyd, acrylic, ethyl silicate, epoxy, vinyl ester, polyurethane, polyaspartic, and polysiloxane. The latest innovations in marine coatings still use a layer-by-layer coating method (e.g. primer coats, intermediate coats, and top coats) depending on thickness. Marine structures exposed to the atmospheric zones are usually coated with one or two coats of epoxy. A slightly more costly system of one coat of zinc-rich primer, one coat of epoxy, and one coat of aliphatic polyurethane may provide better performance. Coating systems for the atmospheric zones are frequently used in the intertidal and splash zones. Immersion zones of marine structures are commonly coated with one or two coats of 100% solid epoxy or three coats of solvent-borne epoxy. A single polymer as a generic coating have limitations. Adding fillers is a common method to improve the properties of polymers to become a composite. In marine coatings, fillers are still limited to glass flakes and powder. Poor dispersion and agglomeration might reduce the effectiveness of fillers in the matrix, which decreases the adhesion properties. The fillers must be surface modification before the application. This review provides a comprehensive and critical review of the current research status of composite coatings that serve as candidates to be used in marine coating.
Material selection for raw gas pipeline at SBR#2 gas field Riady, Rado; Soedarsono, Johny Wahyuadi; Riastuti, Rini; Adipurnama, Iman
Teknomekanik Vol. 5 No. 2 (2022): Regular Issue
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (298.975 KB) | DOI: 10.24036/teknomekanik.v5i2.13372

Abstract

In engineering design, material selection is the process of choosing the best material for a specific process via a systematic material selection approach. This article described the material selection process for SBR#2 pipeline, which will be installed to flow raw gas from SBR#2 field to the nearest tie-in point. The material selection process starts with design requirement analysis to generate primary function and objectives, including its constraints, determine primary criteria to be evaluated, screen materials candidates based on criteria evaluation, and select the most suitable materials based on very specific requirements. The criteria were evaluated by performing value engineering with the performance criteria matrix tool. Materials selection, in this case, was determined by two main criteria: corrosion resistance and construction ability. Corrosion resistance was evaluated semi-quantitatively by applying NORSOK M-506 2005 spreadsheet, and construction ability were evaluated qualitatively based on field experience. Solid Corrosion Resistance Alloy (CRA)-Stainless Steel 316L pipe is the most suitable for this case.
Analysis the Effect of Different Surface Preparation Methods on Corrosion Resistance and Adhesion Strength of ASTM A36 Steel Substrate with Surface Tolerant Epoxy Paint as Coating Material Wijaya, Irwan; Aqila, Daffa; Riastuti, Rini; Ramadhani, Rizal T
Journal of Engineering and Scientific Research Vol. 6 No. 1 (2024)
Publisher : Faculty of Engineering, Universitas Lampung Jl. Soemantri Brojonegoro No.1 Bandar Lampung, Indonesia 35141

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23960/jesr.v6i1.152

Abstract

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand tool cleaning, power tool cleaning, power tool to bare metal cleaning, and abrasive blast cleaning. Different preparation methods result in different roughness and cleanliness of the surface. This can affect changes in the mechanical properties of the coating material, such as corrosion resistance and adhesion strength. Based on the corrosion resistance test, it is found that the abrasive blast cleaning and power tool to bare metal cleaning methods produce the highest corrosion resistance properties because both have a rating number of 8 in the salt spray test results. Based on the adhesion strength test, it is found that the abrasive blast cleaning method also produces the highest adhesion strength. This conclusion refers to the results of the tape x-cut test where the sample produces a rating number 5A where the sample does not experience peeling after testing. In addition, the abrasive blast cleaning method produced the highest adhesion strength in the pull-off test, which was 7.16 Mpa. Thus, the abrasive blast cleaning method is the most effective surface preparation method for ASTM A36 steel before being coated with the coating material. In addition, it can also be concluded that the higher the surface roughness of the sample, the better the corrosion resistance and adhesion strength.
Copper Dissolution Rate of Modified Self-Polishing Antifouling Paint with Cerium Oxide Nikitasari, Arini; Irawan, Januar; Priyotomo, Gadang; J.W. Soedarsono; Riastuti, Rini
Jurnal Sains Materi Indonesia Vol. 26 No. 2 (2025): Jurnal Sains dan Materi Indonesia
Publisher : BRIN Publishing (Penerbit BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/jsmi.2025.8753

Abstract

The main objective of the work is to substitute SeaNine 211 in self-polishing antifouling (SPA) paint formulations for marine coating using cerium oxide as a co-biocide. The development of SPA paint with cerium oxide as a co-biocide is expected to significantly improve the environmental friendliness and efficacy of antifouling paints. The preparation of modified SPA paint was undertaken by incorporating the cerium oxide with various concentrations (0.1, 0.3, and 0.5 wt.%) in the SPA paint formulation without SeaNine 211. The copper dissolution rate determines the efficacy of antifouling paint, where the greater the copper release rate, the greater the efficacy of the antifouling paint. The leached-out test results obtained suggest that with an increase of 0.1% wt in the concentration of cerium oxide, there was an improvement in the copper dissolution rate. It was also observed that the mild steel specimens were coated with modified SPA paint when immersed in the seawater for 7 days for testing. The properties were observed by utilizing scanning electron microscopy (SEM). An improvement in the copper dissolution rate was found, as shown by cerium oxide SPA paint when contrasted with bare paint. The contact angle test finding also suggests that adding 0.1% wt of cerium oxide to the SPA paint will increase the dissolution rate of copper. This work could provide insight into developing an environmentally friendly antifouling paint co-biocide.
The Effects of Soil Resistivity on The Corrosion Resistance of Carbon Steel Putri Salsabila, Syanatha; Rini Riastuti
Recent in Engineering Science and Technology Vol. 3 No. 02 (2025): RiESTech Volume 3 No. 02 Years 2025
Publisher : MBI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59511/riestech.v3i2.100

Abstract

Indonesia, as a tropical country with high humidity, faces corrosion challenges in the underground infrastructure of the oil and gas industry, causing significant economic losses. This study analyzed the effect of soil characteristics on the corrosion rate of carbon steel using the weight loss and linear polarization methods. The weight loss method was used to determine the corrosion rate based on the mass reduction of the sample, while the linear polarization method evaluated the corrosion kinetics through icorr and polarization resistance values. The results showed that soil characteristics, especially moisture and resistivity, had a significant effect on the corrosion rate. Pakis Karawang beach sand soil with pH 5.2, humidity 87%, and resistivity 59.03 Ω-cm had the highest corrosion rate of 42.57 mpy and the lowest polarization resistance of 11.16 Ω. In contrast, the UI Native Forest Ravine soil showed the lowest corrosion rate of 16.89 mpy with the highest polarization resistance of 2,820.11 Ω. These findings confirm that environmental factors, particularly soil type, should be considered in corrosion mitigation strategies to improve the resilience of underground infrastructure.
Isolation and Characterization of Cellulose Microfibril (MFC) from Gracilaria sp. with Different Quality Grades Nurhayati; Irianto, Hari Eko; Supriyanto, Agus; Kusumawati, Rinta; Basmal, Jamal; Munifah, Ifah; Setiawati, Natalia Prodiana; Kusumaningrum, Wida Banar; Amanda, Putri; Roziafanto, Ahmad Nandang; Riastuti, Rini; Chalid, Muchamad
Science and Technology Indonesia Vol. 10 No. 3 (2025): July
Publisher : Research Center of Inorganic Materials and Coordination Complexes, FMIPA Universitas Sriwijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26554/sti.2025.10.3.712-724

Abstract

The cellulose found in Gracilaria sp. has not been utilized optimally. This study investigated the characteristics of cellulose and cellulose microfibril (MFC) isolated from three grades of Gracilaria sp. Descriptive tests were performed to determine the quality of eachgrade, including observations on moisture content, ashcontent, CAW,andimpurities. The extraction process involved separating agar from Gracilaria sp., isolating cellulose using 10% NaOH, and bleaching cellulose with 3% NaOCl. The bleached cellulose was then ultrasonicated to produce MFC. Characterization was performed using FTIR, XRD, PSA, STA, DSC, and py-GC/MS. FTIR analysis indicated similar peaks for both cellulose forms but only differed in transmittance intensity. The crystallinity index from XRD analysis was 22–39% for raw Gracilaria sp., 25–46% for cellulose, and 68–89% for MFC. The particle size distribution of MFC mostly ranged between 200–500 nm, with 63.16% frequency. TG analysis showed cellulose decomposition with a Tonset of 231–260oC and a Tmax of 318–326oC. DSC analysis revealed that sonication enhances the polymer structure’s crystallization compared to pre-sonicated cellulose and raw material. The py-GC/MS analysis showed that D-allose and n-Hexadecanoic acid were the major components.
Co-Authors Abdullah, Abdul Halim Adam Hidana Yudo Saputro, Adam Hidana Yudo Adi Noer Syahid Adipurnama, Iman Agus Supriyanto Ahmad Fadli Ahmad Fadli Ahmad Maksum Ahmad Zakiyuddin Akhmad Faizal Alfian Alfian Amalia, Dinda Putri Amanda, Putri Amin Suhadi Amin Suhadi Amin Suhadi Amin Suhadi Amin Suhadi Amin Suhadi, Amin Andryansah Andryansah Anjar Oktikawati Aqila, Daffa Aulia, Hafiz Ayu Rizeki Ridhowati Ayu Rizeki Ridhowati Azizah Intan Pangesty Badrul Munir, Badrul Bashari R Roszardi Baskoro, Agung budiarto, wahyu Chalid, Muchamad Dedi Priadi Dedi Priadi Dedi Priadi Dedi Supriadi Diana Natalia Eka Febriyanti Eka Febriyanti Eka Febriyanti Eka Febriyanti Eka Febriyanti Eka Febriyanti Eka Febriyanti Eka Febriyanti Febi Dwi Antony Febriyanti, Eka febriyanti, eka febriyanti, eka Gadang Priyotomo Gadang Priyotomo Hari Eko Irianto Ibrahim, Muhammad Hamka Ifah Munifah Irawan, Januar IRWAN WIJAYA J.W. Soedarsono Jamal Basmal, Jamal Jamhari Jamhari Johny Wahyuadi Soedarsono Kaban, Agus S Kautsar Muwahhid Kautsar Muwahhid Kusumaningrum, Wida Banar Manurung, Rizky Rama Putra Marda, Yanuar Mohamad Mega Herawati Arifiana Amanah Notonegoro, Mega Herawati Arifiana Amanah Mhd. Ibkar Yusran Asfar Mochamad Chalid Muhammad Refai Muslih Muhammad Rifai Muhammad Yunus Muhammad Yunus Najmudin, Muhammad Guruh Nikitasari, Arini Nono Darsono Nono Darsono, Nono Nurhayati Nurhayati Nurhayati Paltgor, Rinush Fedrikdo Putri Salsabila, Syanatha Rachmat Hermawan Rahardian, Krisnandha Ramadhani, Rizal T Ramadhani, Rizal Tresna Ramdhani, Rizal Tresna Riady, Rado Ridhowati, Ayu Rizeki Ridhowati, Ayu Rizeki Rinta Kusumawati, Rinta Rinush Fedrikdo Paltgor Rizal Tresna Ramdhani Roszardi, Bashari R Roszardi, Bashari Rohululloh Roziafanto, Ahmad Nandang Santoso, Irwan Wijaya SATRIYAS ILYAS Sunarso Sunarso Syahid, Adi Noer Tiggor, Triadhi Panthun Tri Handayani Tri Hardi Priyanto Wahyu Budiarto Widianto, Shilla Rizqi Winarto Winarto Yuanto, Nursidi