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Contact Name
A. Jannifar
Contact Email
polimesin@pnl.ac.id
Phone
+628126930456
Journal Mail Official
polimesin@pnl.ac.id
Editorial Address
Politeknik Negeri Lhokseumawe Jl. Banda Aceh-Medan Km 280 Buketrata, Lhokseumawe, 24301, Aceh, Indonesia
Location
Kota lhokseumawe,
Aceh
INDONESIA
Jurnal Polimesin
ISSN : 16935462     EISSN : 25491199     DOI : http://dx.doi.org/10.30811/jpl
Polimesin mostly publishes studies in the core areas of mechanical engineering, such as energy conversion, machine and mechanism design, and manufacturing technology. As science and technology develop rapidly in combination with other disciplines such as electrical, Polimesin also adapts to new facts by accepting manuscripts in mechatronics. In Biomechanics, Mechanical study in musculoskeletal and bio-tissue has been widely recognized to help better life quality for disabled people and physical rehabilitation work. Such a wide range of Polimesin could be published, but it still has criteria to apply mechanical systems and principles. Exceeding the limitation has been a common reason for rejection by those outside the scope. Using chemical principles more than mechanical ones in material engineering has been a common reason for rejection after submission. Excessive exploration of the management within the discipline of Industrial Engineering in the manufacturing technology scope is also unacceptable. The sub-scope biomechanics that focuses on ergonomics and does not study movement involving applied force on the bio-tissue is also not suitable for submission.
Articles 553 Documents
Displacement and Von Mises stress analysis in hydraulic actuator cylinder materials for military vehicle applications Simbolon, Massuradi; Asrori, Asrori; Adiwidodo, Satworo; Susilo, Sugeng Hadi
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8697

Abstract

Material selection is crucial for ensuring the structural reliability of hydraulic actuator cylinders operating under high-pressure and dynamic loading conditions. Conventional methods, which focus on cost or manufacturing ease, may neglect detailed performance analysis, leading to local stress concentrations exceeding material strength. This research addresses this issue by comparing the performance of AISI 1020, AISI 1035, and AISI A2 tool steel using Finite Element Analysis (FEA) and conducting experimental testing to assess displacement, Von Mises stress distribution, and safety factor under various loads (450 N, 900 N, and 1350 N). The experimental results show that AISI A2 performed best in structural response with the highest safety margin, AISI 1035 exhibited the highest stress, and AISI 1020 exhibited the highest displacement. In FEA, AISI A2 showed a controlled maximum displacement of 0.28 mm with a safety factor of 3.94, compared with AISI 1020, which reached 0.82 mm and a safety factor of 1.23. The findings support the significant influence of material mechanical properties on actuator structural integrity and confirm that AISI A2 provides the highest resistance to deformation and stress concentration. The study demonstrates the effectiveness of FEA in optimizing actuator material selection for high-load applications.
Energy content analysis of extruded briquettes: effects of mesh granularity and corn cob-to-coconut shell residue blend composition Mubarok, Khamdi; Prasetyo, Teguh; Pratama, Ian Budi
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.7244

Abstract

The conversion of agricultural residues into biomass briquettes presents a sustainable alternative for energy generation, addressing waste management challenges, reducing fossil fuel dependence, and mitigating carbon emissions. This study analyzes the influence of material mesh granularity and corn cob-to-coconut shell residue blend composition on the energy content and quality metrics of extruded briquettes. The primary objective is to investigate the effects of formulation parameters on energy yield (calorific value), structural durability (shatter index), and ash content. Employing an experimental approach combined with statistical analysis (Analysis of Variance (ANOVA) and Friedman test), the impacts of varying mesh sizes and compositional mass ratios were systematically evaluated. The results showed that calorific values ranged between 4,739–5,143 cal/g, ash content varied from 14.95–23.62%, and the shatter index from 0.04–1.33%. The optimal performance was obtained at 50 mesh with 70% corn cob charcoal and 30% coconut shell residue, yielding the highest calorific value (5,143 cal/g), the lowest ash content (16.66%), and excellent durability (shatter index 0.04%). Statistical analysis (ANOVA and Friedman test) confirmed that both particle size and blending ratio significantly affected all quality metrics (p 0.05). These findings provide actionable insights for enhancing energy content and overall quality of extrusion-derived briquettes from agricultural residues. The research underscores the essential role of precise material selection and parameter control in developing efficient and sustainable solid biomass fuels.
The impact of nozzle temperature on the shrinkage of annealed 3D printed PLA Sugianto, Sugianto; Meriatun, Meriatun; Pristiansyah, Pristiansyah; Ramli, Ramli; Wardiyah, Atikah Araminta; Hasdiansah, Hasdiansah; Herianto, Herianto
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8196

Abstract

Thermal annealing is used to strengthen the mechanical performance and thermal stability of fused deposition modeling (FDM) parts made from polylactic acid (PLA). This treatment frequently introduces dimensional shrinkage, compromising geometric accuracy and limiting the reliability of printed components in demanding applications. Among the printing parameters, nozzle temperature is a key variable because it influences melting behavior, interlayer diffusion, and the buildup of internal stresses, yet its role in managing shrinkage after annealing has not been clearly established. This study evaluates the influence of nozzle temperature on the anisotropic shrinkage of annealed PLA specimens across different specimen lengths and measurement directions (X and Y), with the main analysis conducted at selected nozzle temperatures ranged 195-230°C. Dimensional changes were quantified before and after annealing at 100°C for 60 min, and statistical evaluation was performed using analysis of variance (ANOVA) with post-hoc testing based on replicated specimens. The results confirm nozzle temperature as a significant contributor to shrinkage behavior, F (2,36) = 30.90, p 0.001, partial η²=0.63. Printing at 230°C consistently yielded the smallest dimensional reduction, outperforming both 210°C and 220°C. Within the examined range, 230°C emerges as the most effective nozzle setting for minimizing annealing-induced shrinkage, offering a practical processing window to improve dimensional accuracy and functional reliability in FDM-printed PLA parts.
Design, simulation, and experimental validation of a 50 kg biomass-fired coffee drying oven Nuramal, Agus; Jaya, Efran Riansyah Rahmat; Suryadi, Dedi; Zuliantoni1, Zuliantoni; Hardiansyah, Hardiansyah; Putra, Rama Dani Eka
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8603

Abstract

Despite coffee is one of the leading commodities in Bengkulu Province, the traditional drying process of coffee beans for 10-14 days are still a common practice. This research aims to design, fabricate, and evaluate the thermal performance of a 50 kg capacity wood-fueled coffee drying oven. A three-dimensional CFD model was developed using ANSYS Fluent to analyze temperature distribution within the drying chamber and optimize thermal performance prior to fabrication. Experimental testing was conducted to validate the numerical predictions under controlled operating conditions. The proposed technology is distinguished by its use of locally available biomass fuel. The results of the coffee drying oven simulation, under empty conditions, achieved the desired temperature based. The drying time for coffee beans in this research was 9 hours, achieving a moisture content of 10% to 13% (a moisture content of 12.5% is the Indonesian National Standard. Simulation results predicted chamber temperatures ranging from 67°C to 87°C with an inlet temperature of approximately 100°C, indicating adequate thermal conditions for drying. Experimental measurements showed good agreement with the CFD model, reaching near-steady thermal conditions within 25 minutes.
Effect of torrefaction temperature and HDPE binder addition on the physicochemical and combustion properties of elephant grass bio pellets Khan, Nani Siska Putri; Setiawan, Adi; Hakim, Lukman; Hasibuan, Zulfikar; Riskina, Shafira
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8360

Abstract

This study investigates the effect of torrefaction temperature and the addition of HDPE binder on the physical, chemical, and combustion properties of elephant grass (Pennisetum purpureum) biopellets. The samples were torrefied at 225°C and 275°C, with an HDPE plastic added at concentrations of 0, 5, 10, 15, and 20%. The results showed that higher torrefaction temperatures substantially reduced the solid yield due to the thermal decomposition of hemicellulose and cellulose, while simultaneously increasing fixed carbon and ash content. Apparent density and drop resistance showed a positive correlation with the addition of HDPE, indicating improved durability and structural integrity of the pellets. The hydrophobicity test revealed longer water penetration times with increasing HDPE content, demonstrating enhanced moisture resistance, although a slight decline was observed at 275°C due to polymer degradation. During combustion, pellets torrefied at 275°C exhibited a faster temperature rise and more stable mass reduction compared to those processed at 225°C, reflecting better combustion efficiency and heat transfer performance. The relationship between proximate analysis and combustion showed that lower Volatile Matter (VM) and higher fixed carbon contents contributed to improved thermal stability and controlled combustion behavior. These findings confirm that torrefaction at 275°C combined with a 15% HDPE binder produces high-quality biopellets with superior mechanical strength, hydrophobicity, and combustion performance, making them a promising candidate for sustainable and efficient bioenergy systems.
Design and development of a microcontroller-based automatic wet scrubber system for welding smoke control using CO and gas indicator sensors Jufri, Jufri; Sulfiana, Enni; Karim, Saktiani; Anwar, Muhammad Ridwan; Alviansyah, Rival; Jayakusuma, Bintang; Wirawan, Yuda Agung
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8225

Abstract

Welding workshops are one of the work environments with a high potential for air pollution due to welding smoke containing heavy metal particles and hazardous gases such as Carbon Monoxide (CO). This research aims to design and build a wet scrubber-based welding smoke cleaning device that works automatically using a gas sensor and a microcontroller system. This system consists of an exhaust fan, a diaphragm pump, a drum filter containing activated charcoal and stone, and MQ-2 and MQ-7 sensors that detect smoke. The system automatically activates when hazardous gases are detected. System calculations show an air flow rate of 258.84 m³/hour and a pump water flow rate of 0.00208 m³/minute. This device was designed with space efficiency, low power consumption (90 W), and ease of maintenance in mind. Each experimental condition was tested for 10 minutes and repeated three times. MQ-2 and MQ-7 sensor readings were recorded at 1- second intervals. The inlet (Cin) and outlet (Cout) values were obtained from the average stabilized sensor readings measured before and after the activation of the wet scrubber system. The experimental results showed that the proposed system achieved relative reductions of up to 19.41% for smoke indicator readings and 17.55% for CO readings at full water flow rate, while reductions of 13.69% (smoke) and 15.28% (CO) were observed at half water flow rate. These results are based on sensor-based relative measurements and indicate the practical performance of the prototype system. This research is expected to provide a practical solution for maintaining air quality in small to mediumscale welding workshops.
Experimental study of the physical and mechanical properties of particleboard reinforced with eggshell, wood, and bamboo hybrid fillers Sunardi, Sunardi; Pratama, Thairq Al Aziz; Pinem, Mekro Permana; Yusuf, Yusvardi; Sudrajad, Agung; Kustiningsih, Indar
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8291

Abstract

The use of natural resources as particleboard materials has significantly increased due to growing environmental and sustainability concerns. This study aims to evaluate the physical and mechanical properties of particleboard made from three waste materials: eggshell particles, wood particles, and bamboo particles. The composite was formulated with the volume fractions of 10% epoxy resin, 25% Polyvinyl Acetate (PVAc) adhesive, 40% eggshell particles, and a 25% combined bamboo and wood particles. The bamboo-to-wood ratios investigated were 0:25 (B0W25), 12.5:12.5 (B12.5W12.5), and 25:0 (B25W0). Samples were prepared by cold compaction at 3 MPa for 2 hours, followed by curing at 100°C for 1 hour. The samples were evaluated for various physical properties, including density, water absorption, and thickness swelling, as well as mechanical properties such as hardness, flexural strength, flexural modulus, and flexural strain. Since multiple responses were obtained, the Data Envelopment Analysis-based Ranking (DEAR) method was used to assess composite performance. The study found that sample B25W0 exhibited the most optimal performance, with a density of 1.53 ± 0.01 g/cm³, water absorption of 8.47 ± 0.36%, thickness swelling of 6.05 ± 0.89%, hardness of 67.17 ± 0.94 Shore D, flexural strength of 12.90 ± 0.29 MPa, flexural modulus of 1.24 ± 0.03 GPa, and flexural strain of 2.23 ± 0.17%. The improvement is attributed to the alkali treatment of the bamboo particles. These results indicate that eggshell and bamboo hybrid fillers have strong potential as for structural particleboard.
Evaluation of diesel engine performance and emissions fueled with waste cooking oil biodiesel-plastic pyrolysis oil blends. Aulia, Amanu; Abdullah, Ilmi; Sebayang, Abdi Hanra
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8611

Abstract

The depletion of petroleum reserves, rising fossil fuel demand, and increasing plastic waste pollution highlight the need for alternative fuels. This study investigated the performance and exhaust emissions of a direct-injection diesel engine fueled with waste cooking oil biodiesel blended with plastic pyrolysis oil at concentrations of 5%, 10%, 15%, and 20% (B+A5 to B+A20). Biodiesel was produced through degumming, esterification, and transesterification, while plastic pyrolysis oil was obtained via thermal cracking. Engine tests under a constant load across a range of engine speeds evaluated brake power, brake-specific fuel consumption (BSFC), brake thermal efficiency (BTE), and exhaust emissions. The results indicate that increasing the proportion of plastic pyrolysis oil improved engine performance compared to pure biodiesel. The B+A20 blend provided the best overall performance, with 44.4% higher power output, 39.6% higher BTE, and 30% lower BSFC than biodiesel, although performance remained below conventional diesel. Regarding emissions, B+A20 reduced CO by 16.3% relative to biodiesel and slightly reduced CO₂ (1%), while NOx increased by 59.7%, highlighting a trade-off between improved performance and NOx control. Overall, blending waste cooking oil biodiesel with plastic pyrolysis oil enhances renewable fuel performance and valorizes plastic waste, but further measures are needed to mitigate NOx emissions.
Effect of electrolyte medium on the tensile strength of coconut coir–epoxy composites via liquid plasma treatment Sudirman, Sudirman; Nurdin, Muh Firdan; Waluyo, Marhadi Budi; Wulandari, Eva Tri; Lebang, Denal
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8614

Abstract

The application of coconut coir in polymer composites is often restricted by poor interfacial adhesion due to the fiber’s hydrophilic nature. This study investigates the enhancement of tensile strength in coconut coir–epoxy composites via microwave-induced liquid plasma treatment with an electrolyte medium. The experiment employed a randomized design with four fiber treatment groups: untreated (control), plasma-treated in distilled water, plasma-treated in 10% NaCl, and plasma-treated in 10% NaOH. The plasma process was conducted at 400 W for 5 minutes under vacuum conditions (60–70 cmHg). Tensile test results indicate that the electrolyte medium significantly influences the treatment effectiveness. Plasma treatment in a 10% NaOH medium achieved the highest average tensile strength (5.70 MPa), corresponding to a 9.2% improvement over untreated fibers. In contrast, plasma treatment in distilled water resulted in a 21.6% reduction in tensile strength (4.08 MPa). The observed enhancement in the alkaline medium is likely related to combined chemical and physical effects induced by the plasma environment, which may contribute to improved fiber–matrix mechanical interlocking. These findings demonstrate that selecting a conductive, alkaline electrolyte medium is critical for optimizing liquid plasma treatment of natural fibers for composite applications.
Effect of geometric size reduction on the thermal efficiency of a galvanized plate biomass stove Santoso, Hadi; Azhar, Muhammad; Melda, Melda; Waluyo, Marhadi Budi; Nurdin, Muh. Firdan; Sudirman, Sudirman; Kismanti, Shinta Tri; Murdianto, Deny
Jurnal Polimesin Vol 24, No 1 (2026): February
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v24i1.8254

Abstract

Improving the thermal efficiency of biomass cookstoves remains essential for enhancing energy utilization and reducing fuel consumption in household applications. This study investigates the effect of geometric size reduction on the thermal performance of a galvanized steel biomass stove equipped with a 12 V DC blower. The original biomass stove constructed from galvanized steel plates with dimensions of 50 × 50 × 55 cm³ equipped with a 12 V DC blower was developed in 2022. Due to its relatively large size, the air–fuel mixture delivered to the combustion chamber was not fully optimized, resulting in a thermal efficiency of only 10%. To address this limitation, the stove dimensions were reduced to 40 × 40 × 40 cm³. The performance evaluation was conducted using the Water Boiling Test (WBT) method with two water volumes (2 L and 5 L) and three fuel masses (40%, 60%, and 80%). The results indicate that reducing the stove dimensions contributes to a significant improvement in thermal efficiency, reaching up to 14.6%.