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An Energy Evaluation in a Vapor Compression Refrigeration System Utilizing R32 Refrigerant Hasanudin Hasanudin; Ananda Duta Suhendar; Amri Abdulah; Renata Lintang Azizah; Khoirudin; Karyadi; Murtalim; Abduh Al Afgani
Jurnal Teknik Mesin Mechanical Xplore Vol 3 No 2 (2023): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v3i2.3065

Abstract

This article reports the results of a study into the efficiency of refrigeration systems. The efficiency of the refrigerant-based cooling system is a significant issue due to its connection to global warming. Vapour compression refrigeration (VCR) systems utilise the inverted Rankine cycle to provide cooling process. Existing systems are evaluated and controlled, and their efficacy is either maintained or improved. A VCR device explores evaporator load variations at five different rpm levels as test equipment for measuring the performance coefficient of R32 refrigerant. A 365-watt compressor drives the VCR system. R32 is a more eco-friendly alternative to R22 as a refrigerant. Interpolation and extrapolation were utilized and adapted to convert the system's experimental enthalpy value to total performance. Genetron was chosen to evaluate enthalpy alongside other factors, such as VCR performance. Genetron properties was used to double-check the experiment's findings. The highest CoP was found and evaluated at a speed of 400 rpm (1st level) with the result about 3.17. The lowest value for CoP was found and achieved at the maximum attainable rpm, which was 2.53. The association between CoP and fan speed is inversely proportional during evaporator loading. Genetron properties software validation results produced an average CoP value of less than 10% compared to experimental data. In addition, this work significantly contributes to the study of VCR performance through the development of test devices for the provided VCR system
Optimasi Sistem Pendingin Untuk Penggunaan Kembali Ethylene Glycol Amri Abdulah; Sukarman Sukarman; Dede Ardi Rajab
SEMNASTERA (Seminar Nasional Teknologi dan Riset Terapan) Vol 1 (2019)
Publisher : SEMNASTERA (Seminar Nasional Teknologi dan Riset Terapan)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1135.075 KB)

Abstract

Etilin Glikol (EG) pada proses akhir polikondensasi di industri polimer membutuhkan perawatan dengan cara mendinginkan EG yang ada di tangki penampungan, EG yang telah didinginkan yaitu EG(spray) dapat digunakan kembali untuk cairan semprot di peralatan ejektor yang fungsinya menjaga kestabilan suhu Uap EG pada proses pemvakuman, sistem pendingin EG(spray) saat ini menggunakan Plate Heat Exchanger1(PHE1) dengan cairan dingin yaitu Air yang diberi nama Air(Cooling), sistem pendingin ini memerlukan peningkatan kinerja untuk mendukung penambahan kapasitas produksi, sehingga pada saat kapasitas bertambah kondisi pemvakuman tetap stabil. Metode penyelesaian masalah dalam kasus ini yaitu optimasi sistem pendingin EG(spray)  dengan cara melakukan pendinginan awal terhadap Air(Cooling) menggunakan PHE2,  cairan dingin yang digunakan di PHE 2 menggunakan Air yang di beri nama Air (Chilled) yang mempunyai suhu 7ᵒC sampai 9ᵒC suhu ini lebih rendah dari Air(Cooling)   yaitu sekitar 30ᵒC sampai 35ᵒC, keuntungan menggunakan metode ini yaitu Air (Chilled  didapat dengan memanfaatkan energi terbuang, dasar perhitungan perkiraan suhu masuk dan keluar untuk cairan dingin dan panas di PHE1 dan PHE 2 menggunakan persamaan keseimbangan energi. Hasil akhir dari optimasi sistem pendingin yaitu meningkatnya kinerja PHE1 dengan indikasi suhu keluaran EG(spray) di PHE1 ada penurunan suhu sebesar 5.32ᵒC dari suhu sebelumnya yaitu 38.32ᵒC menjadi 33ᵒC.
DESIGN DAN PEMBUATAN PEMODELAN ENERGI HYBRID BERBASIS ENERGI MATAHARI DAN ENERGI HYDRO DENGAN BACK FLOW WATER SYSTEM Heri Suripto; Saiful Anwar; Amri Abdulah
Jurnal Rekayasa Mesin Vol. 14 No. 1 (2023)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v14i1.1059

Abstract

Hybrid power is a combination of two or more alternative energy sources to produce high-efficiency electrical energy under different load conditions. Hybrid energy research has been carried out through previous research, including combining solar and wind, solar and biomass, hydro, thermal, wind, solar and solar with thermoelectric generators. This study designs a hybrid power plant model based on solar and hydroelectricity with a water circulation system. Water falling from the upper reservoir into the lower reservoir is returned to the upper reservoir using an electric pump, and this study is a development of previous research related to alternative hydropower. The method used in this study is the Pahl and Beitz method, including design sketches, material selection, fabrication, and testing phases. The solar cell frame design produced by the Pahl and Beitz process is 100 cm high and 65 cm wide, and the module type used is a 3-piece polycrystalline module. The average power output produced by the 3 solar panels to the cells was 19.76 watts. The test produced 850 watts of total hybrid power, 600 watts DC from solar, and 250 watts DC from hydro.
Seasoning Funnels Die Design for Autopacking Machine Distributors Using SUS 316 Material Jatira Jatira; Amri Abdulah; Sukarman Sukarman; Apang Djafar Shieddique; Dede Ardi Rajab; Satria Prayoga
Jurnal POLIMESIN Vol 20, No 2 (2022): August
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v20i2.2895

Abstract

This article discussed the design of dies and punches using SUS 316 material for seasoning funnel (SF) applications in the food industry. Cracks in the welding zone in the seasoning funnel (SF) result in leakage of seasonings and result in product mass, which is one of the main parameters in the food industry and a minimum. The damage location on the SF is identical, on the sides of the SF around the bolt holes. The movement of the spice powder, which rotates at high speed, produces a centrifugal force and is then transferred through the SF. The metal structure is becoming increasingly coarser in the area adjacent to the weld melting line. An additional punch with a knocking arm delivers to the SF to expedite the transfer. The knocking arm caused the SF fracture on the SF. SUS 316 sheet metal material for SF without welding is thought to reduce weld damage and speed up the procurement process. The input design for attempting to make dies has been correctly selected as SUS 316 material thickness of 1.0 mm. The two main processes required to form SF from sheet metal were blanking and bending. The SKD-11 material was selected carefully for the main components of the dies and punch. Supporting components such as shank, shaft, top plate, and bottom plate are determined using St 60 material. St 37 material determines the stripper, punch holder, and stopper components. Based on theoretical calculations, the blanking force should be about 225.5 kN. To minimize the burr in the blanking process, dies and punch allowances of 0.1 mm were chosen. The minimum required bending force calculation was 39 kN. A material factor spring back value of 0.98 was selected correctly to achieve the desired bending angle. The simultaneous blanking and bending processes necessitated using a 72.96-tonne power press machine.
Optimization of Heat Transfer Performance Using Response Surface Methodology-Central Composite Design (RSM-CCD) for Nano-Coolant (Al2O3+EG/W) in Electric Vehicle Battery Amri Abdulah; Dede Ardi Rajab; Iman Nurshahid; Sukarman; Khoirudin; Muhamad Taufik Ulhakim
Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa dan Inovasi Volume 6 Nomor 1 Tahun 2024
Publisher : Fakultas Teknik Universitas Pancasila

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35814/asiimetrik.v6i1.5455

Abstract

The presence of electric vehicles (EVs) must be supported by batteries that have good-quality energy storage. Battery power is critical to the development of electric cars. Temperature affects battery strength, so operating within the optimum temperature range must be ensured. During the charge and discharge processes, the electrochemical reaction generates hot energy, causing an increase in battery temperature. In this research, the solution to the problem is to make a cooling system with a mini channel cold plate and Al2O3 1%vol+EG/W (50:50) nano coolant. Optimization of heat transfer enhancement using Response Surface Methodology-Central Composite Design (RSM-CCD) and experimental tests with various flow rate variations. The research findings revealed that the RSM-CCD results and the outcomes of studies employing test equipment agreed that the highest cooling fluid flow rate was the most optimal condition, the highest T2 temperature drop of 17.63% occurred at a flow rate of 1.7 LPM, and the lowest T2 temperature was 13.13% at a flow rate of 1 LPM.
The Qualitative Stability and Thermal Properties Investigation of TiO2-EG/W Nanofluids Through Experimental Validation Muhamad Taufik Ulhakim; Sukarman; Khoirudin; Nazar Fazrin; Tomas Irfani; Amri Abdulah
Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa dan Inovasi Volume 6 Nomor 1 Tahun 2024
Publisher : Fakultas Teknik Universitas Pancasila

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35814/asiimetrik.v6i1.5882

Abstract

Over the past two decades, researchers have been extremely interested in developing TiO2 nanofluids for heat exchanger applications. Therefore, this study evaluates the performance of employing TiO2 nanofluids, which were prepared using ethylene glycol (EG) and distilled water as the base fluid, then called TiO2-EG/W. The qualitative stability and thermal conductivity properties were measured through the experimental investigation. XRD and SEM analyses were also carried out to investigate the structures of TiO2 nanoparticles used in terms of their crystalline and morphological structures. The results showed a positive impact of stability even for 15 days, and after that, the nanoparticles dropped to the sedimentation by about 58%. Then, the highest thermal conductivity at the temperature of 80 °C was increased by about 17.08% compared to the base fluid. Supported by the results of XRD and SEM analysis, respectively, highlight that TiO2 nanoparticles have a rutile phase with an average crystallite size of 20.23 nm and are small spherical in morphology. This paper also provided the challenge and future perspective of TiO2 nanofluid to appear as an innovation for the development of TiO2 nanofluid in the further studies of heat exchanger applications.
Evaluating the Thermal Performance of Shell-and-Tube Heat Exchangers: The Role of Flow Rate in Water-Based Systems Afgani, Abduh Al; Zaidar, Chilfi; Saputra Sigalingging, Wanri; Sukarman; Khoirudin, Khoirudin; Abdulah, Amri
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.6129

Abstract

This research investigates the performance of water as a working fluid in the shell side of shell-and-tube heat exchangers (STHEs), explicitly analyzing how variations in flow rate influence the heat transfer coefficient, pressure drop, and friction factor characteristics. Experiments were conducted using an STHE with a SUS 201 stainless steel shell and a pure copper tube featuring an inner diameter of 10 mm and an outer diameter of 13 mm. The flow rates of the cold fluid varied at 9, 10, and 12 liters per minute (LPM), while the hot fluid flow was maintained at a constant rate of 6.67 LPM. A 600 W heater, regulated by a PID system, was utilized to evaluate thermal performance, with water serving as the hot fluid on the shell side and the cold fluid on the tube side. Results demonstrate a significant increase in both the heat transfer coefficient and the heat transfer rate with higher flow rates of the cold fluid, with the maximum heat transfer coefficient recorded at 12 LPM and the minimum at 9 LPM. The STHE exhibited high efficiency, with heat transfer rate differences between the shell and tube sides remaining below 5%. Although pressure fluctuations were observed with increasing flow rates, they did not substantially affect the friction factor, indicating a predominantly turbulent flow regime. These findings provide critical insights for optimizing heat transfer performance in STHEs, contributing to advancements in thermal management technologies and enhancing the design of efficient heat exchangers.
Improving Dissimilar Metal Joining Quality Through Shielded Metal Arc Welding: A Taguchi Optimization Strategy Supriyanto, Agus; Sukarman, Sukarman; Mulyadi, Dodi; Djafar Shieddieque, Apang; Abdulah, Amri; Khoirudin, Khoirudin
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7867

Abstract

The results of an experiment that used an orthogonal Taguchi method to improve shielded metal arc welding (SMAW) were given. The SMAW method was used to join dissimilar metal of SPHC and St. 30. SPHC material has a low carbon steel content, while St. 30C steels contain a medium amount of carbon steel, which is used for tractor shaft axles. Carbon percentages vary slightly between the two substances. This study aimed to achieve the highest possible quality of tensile strength by utilizing the specified SMAW parameters. SPHC material has a low carbon content, whereas St. 30 steel has a moderate carbon content. This study used the Taguchi experimental method with three input variables and three experimental levels. The SNR ratio is used to evaluate the most optimal SMAW performance. ANOVA analysis is used to evaluate the most crucial parameters in determining the response variable. This research has successfully provided input on the combination of SPHC and St. 30C for SMEs. It operates effectively with a welding current of 133 A, a welding voltage of 9 V, and a filler diameter of 2.0 mm. The S/N ratio analysis found that the welding current, voltage, and filler diameter all had a significant impact on the outcome.
Analisis Penurunan Tekanan Gas Sulfur Hexafluorida (Sf6) Pada Pemutus Tenaga 150 KV Siemens 3AQ1EG Maulana Kukuh Prasetyo; Rohman; TB. Utami Adi Subekhi; Amri Abdulah; Agus Suprayitno
Jurnal Teknologika Vol 14 No 1 (2024): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v14i1.361

Abstract

Abstract. The development of technology in the current era is very rapid and has an impact on increasing electrical energy which is a major need for large industries and households. One of the electrical energy delivery equipment in the transmission system is a PMT or High Connection Breaker. This PMT is a mechanical equipment equipped with sulfur hexafluoride (SF6) gas arc extinguishing media. The process of extinguishing the arc occurs due to contact due to work from the movement that causes the contact to cause an arc. This decrease in SF6 gas pressure greatly affects reliability when operating, because the arc extinguishing process is not perfect. This is determined by the age of the equipment and the number of operating breakers. The results showed that SF6 gas which is in accordance with the standard normal pressure of 6.4 bar with an ambient temperature of 34°C can minimize the occurrence of equipment damage because it is able to approach arc pressure with SF6 gas velocity of 58 cm/s.kA, with a contact gap of 3,61224. cm, while the PMT cannot be operated at a pressure of 5.2 bar with an ambient temperature of 34°C because the speed of SF6 gas is 82 cm/s.kA with a contact gap of 5.10696. It is concluded that the higher the pressure affects the speed and distance when extinguishing the arc. several factors that affect the decrease in SF6 gas pressure using the FMEA method based on the highest value of the Risk Priority Number (RPN) of 810. Keywords: fire arc, Breakdown, Voltage breaker, SF6 . gas pressure
UJI EKSPERIMENTAL DAN ANALISIS PERPINDAHAN PANAS PADA SERPENTINE CHANNEL UNTUK PENDINGIN PANEL SURYA MENGGUNAKAN FLUIDA NANO Ina afriani Ina; Amri Abdulah; Dede ardi rajab; Muhamad Dani; Deden Nur Alam; Jaenudin
Jurnal Teknologika Vol 14 No 1 (2024): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v14i1.381

Abstract

The potential of solar energy in Indonesia is quite large as a renewable energy source, usually called solar panels or photovoltaic (PV) technology as a device capable of converting solar radiation into electrical energy. When solar panels operate, only about 15% of solar radiation is converted into electrical energy, while the rest is converted into heat. The intensity of solar radiation and the temperature of the surrounding air affect the voltage and current produced by solar cells. This condition requires a device that can regulate the temperature state of the solar panel. This study was conducted to overcome the heat problem in solar panels through optimizing the thermal properties of the cooling fluid by adding nano-sized SEM/EDS-tested particles to the W/EG base fluid, which is commonly called nanofluids, then making serpentine channels as a heat exchanger was also carried out. The experimental test process was carried out with a flow rate variation of 1 to 3 LPM and the inlet temperature was kept at 35˚C. The results showed that the highest cooling fluid flow rate was the most optimum condition. The Reynolds number shows that the heat transfer coefficient increases by 1011.72 W/m◦K, 1321.72 W/m◦K, and 2070.39 W/m◦K, respectively. The Nusselt number tends to increase as the Reynolds number of the nanofluid increases. An increase in Nusselt number indicates an increase in heat transfer coefficient, while Reynolds number indicates laminar flow of the coolant. Similarly, the pressure drop increases with increasing flow rate.
Co-Authors Abduh Al Afgani Afgani, Abduh Al Agung Maulana Rahmat Agus Solehudin Agus Suprayitno Agus Supriyanto Ahmad Fauzi Amin Rais Aminanda, Yulfian Amir Amir Amir Amir Amir Ananda Duta Suhendar Anjar Prasetyo Anwar Ilmar Ramadhan Apang Djafar Shieddique Ardi Rajab, Dede Aries Abbas Aris Budiyanto Bachtiar, Mochamad Faisal Choerul Anwar Choirul Anwar Choirul Anwar Choirul Anwar Dede Ardi Rajab Dede Ardi Rajab Dede Ardi Rajab Dede Ardi Rajab Dede Ardi Rajab Deden Nur Alam Dharmawan, Quewys Alqorni Mada Dodi Muhammad Dodi Mulyadi Fathan Mubina Dewadi Hananto, Agustia Hasanudin Hasanudin Heryadi, Yadi Heryana, Ghany Hilman Nugraha Husna, Agus Iman Nurshahid Ina afriani Ina Irawan, Adhi Chandra Jaenudin Jatira Jatira Jatira Jatira Jatira Jatira Jatira Jatira Jatira Jatira Jefri Jafarudin Karyadi Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin Khoirudin, Khoirudin Kil, Sohn Chang Kurnia, Tata Kusnadi, Akhmad Maulana Kukuh Prasetyo Moch Iqbal Zaelani Mutahar Mohamad Rizkiyanto Mudjianto Ramadhan Cahya Muhamad Ardiansyah Muhamad Dani Muhamad Taufik Ulhakim Muhamad Taufik Ulhakim Muhamad Wisnu Purnama Muhamad Wisnu Purnama Muhammad Ali Akbar Muhammad Ali Akbar, Muhammad Ali Murtalim Murtalim Murtalim Muyladi, Dodi Nana Rahdiana Nana Rahdiana Nazar Fazrin Nefli Yusuf Nur Alam, Deden Putra, Ean Deka Rag, Yoon Jung Rahdiana, Nana Rahmanto, R. Hengki Raja Mualtio Panggabean Rajab, Dede Ardi Renaldi Renaldi Renata Lintang Azizah Revi Kusnadi Ricko Valderama Riswandi, Muhammad Andi Rohman Rohman Rohman Rohman Rohman Rohman Rohman Roy Waluyo Saiful Anwar Saputra Sigalingging, Wanri Satria Prayoga setiawan, Dibyo Setiawan, Yuda Shieddieque, Apang Djafar Shieddique, Apang Djafar Shieddique, Apang Djafar Siswanto Sohn Chang Kil Solihin Stefanus Bambang Jumawan Sukarman Sukarman Sukarman Sukarman - Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Sukarman Suripto, Heri Taufik Ulhakim, Muhamad TB. Utami Adi Subekhi Thiyana Thiyana Tomas Irfani Wawan Yoon Jung Rag Yulfian Aminanda Zaidar, Chilfi