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Dynamic Behavior of Reverse Flow Reactor for Lean Methane Combustion Budhi, Yogi W.; Effendy, M.; Bindar, Yazid; Subagjo, S.
Journal of Engineering and Technological Sciences Vol 46, No 3 (2014)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (1273.272 KB) | DOI: 10.5614/j.eng.technol.sci.2014.46.3.5

Abstract

The stability of reactor operation for catalytic oxidation of lean CH4 has been investigated through modeling and simulation, particularly the influence of switching time and heat extraction on reverse flow reactor (RFR) performance. A mathematical model of the RFR was developed, based on one-dimensional pseudo-homogeneous model for mass and heat balances, incorporating heat loss through the reactor wall. The configuration of the RFR consisted of inert-catalyst-inert, with or without heat extraction that makes it possible to store the energy released by the exothermic reaction of CH4 oxidation. The objective of this study was to investigate the dynamic behavior of the RFR for lean methane oxidation and to find the optimum condition by exploring a stability analysis of the simple reactor. The optimum criteria were defined in terms of CH4 conversion, CH4 slip, and heat accumulation in the RFR. At a switching time of 100 s, the CH4 conversion reached the maximum value, while the CH4 slip attained its minimum value. The RFR could operate autothermally with positive heat accumulation, i.e. 0.02 J/s. The stability of the RFR in terms of heat accumulation was achieved at a switching time of 100 s.
Determination of Kinetic Parameters for Methane Oxidation over Pt/γ-Al2O3 in a Fixed-Bed Reactor Wonoputri, Vita; Effendy, Mohammad; Budhi, Yogi Wibisono; Bindar, Yazid; Subagjo, S.
Journal of Engineering and Technological Sciences Vol 45, No 2 (2013)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (518.085 KB) | DOI: 10.5614/j.eng.technol.sci.2013.45.2.7

Abstract

This paper describes akinetic study for the determination of the kinetic parameters of lean methane emission oxidation over Pt/γ-Al2O3 in a dedicated laboratory scale fixed bed reactor. A model ofthemechanistic reaction kinetic parameters has been developed. The reaction rate model was determined using therate-limiting step method, which was integrated and optimized to find the most suitable model and parameters. Based on this study, the Langmuir-Hinshelwood reaction rate model with the best correlationis the one where the rate-limiting step is thesurface reaction between methane and one adsorbed oxygen atom. The pre-exponential factor and activation energy were 9.19 x 105 and 92.04 kJ/mol, while the methane and oxygen adsorption entropy and enthalpy were –17.46 J/mol.K, –2739.36 J/mol,–16.34 J/mol.K, and –6157.09 J/mol, respectively.
Structured Mathematical Modeling of Industrial Boiler Aziz, Abdullah Nur; Nazaruddin, Yul Yunazwin; Siregar, Parsaulian; Bindar, Yazid
Journal of Engineering and Technological Sciences Vol 46, No 1 (2014)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (728.325 KB) | DOI: 10.5614/j.eng.technol.sci.2014.46.1.7

Abstract

As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.
The Power Consumption Performance of an Orbiting Screw Solid-Solid Mixer Senda, Semuel Pati; Renanto, Renanto; Roesyadi, Achmad; Sumaryono, Wahono; Bindar, Yazid
Journal of Engineering and Technological Sciences Vol 44, No 3 (2012)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (564.15 KB) | DOI: 10.5614/itbj.eng.sci.2012.44.3.6

Abstract

In this work we have investigated mixing in a modified orbiting screw mixer  (MOSM)  designed  for  solid-solid mixing.  Mixing  was  carried  out  using urea powder and natural zeolite powder (UZ) of three varying particle sizes (50-60, 60-80 and 80 mesh). Power consumption was calculated from the measured torque of orbit and screw, obtained from computerized records. It was found that the  mixing  process  in  the  modified  orbiting  screw  mixer  with  air  injection required a lower power consumption for each particle-size group when compared to mixing without air injection. With UZ mixing in MOSM with  air injection, the lowest E was obtained for  the 60-80 mesh particle-size group  (4,297 Joule/kg-1),whereas when mixing without  air injection, the value was  10,296 J/kg. The best mixing  operation in this experiment was achieved at NFr  =  1.18x10-3 and in the range  of  values  NRe≈  8.77x107 to  2.63x108.  Moreover,  in this  study,  we  have developed  an  equation  to  estimate the  power  consumption required  for  mixing and determined its correlation with dimensionless numbers.
New Correlations for Coal and Biomass Pyrolysis Performances with Coal-Biomass Type Number and Temperature Bindar, Yazid
Journal of Engineering and Technological Sciences Vol 45, No 3 (2013)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (906.999 KB) | DOI: 10.5614/j.eng.technol.sci.2013.45.3.5

Abstract

The pyrolysis of coal and biomass is generally reported as the mass yield of released chemicals at various temperatures, pressures, heating rates and coal or biomass type. In this work, a new coal-biomass type number, NCT, is introduced. This number is constructed from the mass fractions of carbon, hydrogen, and oxygen in the ultimate analysis. This number is unique for each coal or biomass type. For 179 different species of coal and biomass from the literature, the volatile matter mass yield can be expressed by the second order polynomial function ln(NCT). This unique correlation allows the effects of the temperature and heating rate on the volatile yield YVY for coal and biomass to be empirically correlated as well. The correlation for the mass fraction of each chemical component in the released volatile matter correlation is obtained from the YVY correlation. The weight factor for some of the components is constant for the variation of NCT, but not for others. The resulted volatile matter and yield correlations are limited to atmospheric pressure, very small particles (less than 0.212 mm) and interpreted for wire-mesh pyrolysis reactor conditions and a nitrogen gas environment.
Pressure Drop Correlation Covering Dilute to Dense Regimes of Solid Particle-Gas Flow in a Vertical Conveying Pipe Bindar, Yazid; Sutrisniningrum, N. A.; Santiani, D.
Journal of Engineering and Technological Sciences Vol 41, No 1 (2009)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (421.077 KB) | DOI: 10.5614/itbj.eng.sci.2009.41.1.5

Abstract

More  general  correlations  between  pressure  drop  and  gas-solid  flow variables are developed from the present experimental data. The correlation was modeled  for  a  pneumatic  conveying  system  in  a  vertical  pipe.  The  transition boundary  between  dense  and  dilute  regimes  is  constructed  from  the  pressure drop correlations. The gas-solid particle flow variables are quantified by the gas Reynolds  (Nref)  and  the  solid  Froude  (Frp)  numbers.  The  dense  flow  regime  is indicated  by  the  decrease  of  the  pressure  drop  with  the  increase  of  the  gas Reynolds  number.  In  contrary,  the  dilute  regime  exhibits  the  increase  of  the pressure  drop  with  the  gas  Reynolds  number.  The  proposed  correlations  were built at the range of gas Reynolds number f from 360 to 500 and solid Froude number from 0,01 to 0,02.
Homogeneity of Continuum Model of an Unsteady State Fixed Bed Reactor for Lean CH4 Oxidation Subagjo, S.; Budhi, Yogi Wibisono; Effendy, M.; Bindar, Yazid
Journal of Engineering and Technological Sciences Vol 46, No 2 (2014)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (479.426 KB) | DOI: 10.5614/j.eng.technol.sci.2014.46.2.6

Abstract

In this study, the homogeneity of the continuum model of a fixed bed reactor operated in steady state and unsteady state systems for lean CH4 oxidation is investigated. The steady-state fixed bed reactor system was operated under once-through direction, while the unsteady-state fixed bed reactor system was operated under flow reversal. The governing equations consisting of mass and energy balances were solved using the FlexPDE software package, version 6. The model selection is indispensable for an effective calculation since the simulation of a reverse flow reactor is time-consuming. The homogeneous and heterogeneous models for steady state operation gave similar conversions and temperature profiles, with a deviation of 0.12 to 0.14%. For reverse flow operation, the deviations of the continuum models of thepseudo-homogeneous and heterogeneous models were in the range of 25-65%. It is suggested that pseudo-homogeneous models can be applied to steady state systems, whereas heterogeneous models have to be applied to unsteady state systems.
Utilizing Shear Factor Model and Adding Viscosity Term in Improving a Two-Dimensional Model of Fluid Flow in Non Uniform Porous Media Bindar, Yazid; Makertihartha, IGBN; Supardan, M. Dani; Buchori, Luqman
Journal of Engineering and Technological Sciences Vol 39, No 2 (2007)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (436.337 KB) | DOI: 10.5614/itbj.eng.sci.2007.39.2.3

Abstract

In a packed bed catalytic reactor, the fluid flow phenomena are very complicated because the fluid and solid particle interactions dissipate the energy. The governing equations  were developed in the  forms of  specific  models. The shear factor  model was introduced in the momentum equation for covering the effect  of  flow  and  solid  interactions  in  porous  media.   A  two  dimensional numerical  solution  for  this  kind  of  flow  has  been  constructed  using  the  finite volume  method.  The  porous  media  porosity  was  treated  as  non-uniform distribution  in  the  radial  direction.  Experimentally,  the  axial  velocity  profiles produce  the  trend  of  having  global  maximum  and  minimum  peaks  at  distance very close to the wall. This trend is also accurately picked up by the numerical result. A more comprehensive shear factor formulation results a better velocity prediction than other correlations do. Our derivation on the presence of porous media leads to an additional viscosity term. The effect of this additional viscosity term was investigated numerically. It is found that the additional viscosity term improves  the  velocity  prediction  for  the  case  of  higher  ratio  between  tube  and particle diameters
Geometry Effect Investigation on a Conical Chamber with Porous Media Boundary Condition Using Computational Fluid Dynamic (CFD) Technique Bindar, Yazid
Journal of Engineering and Technological Sciences Vol 41, No 2 (2009)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (521.447 KB) | DOI: 10.5614/itbj.eng.sci.2009.41.2.1

Abstract

The present study is an attempt to introduce  a  method for optimizing the  geometry  of  a  unit  process.  The  comprehensive  unit  process  performances are generated by a  CFD engine. The CFD engine can simulate the unit process performances  at  whatever  conditions.  Both  design  geometry  and  operating variables were used on the CFD simulation. The burden on a simplified process was taken out from CFD simulation. A complex geometry of a unit process is represented  by  a  secondary  reformer.  A  secondary  reformer  has  a  conical chamber  as a space to undergo  a  combustion reaction before entering  a  catalyst bed. This complexity is added by the boundary  on a  porous solid surface as the top surface of  the catalyst bed. The  conical  angle affects the flow pattern inside the  conical chamber  having a porous solid surface as its  base. The  conical  angle above  65° results  the  disappearing  of  the recirculation  flow.  The  inlet  distance from  the  porous  solid  surface  also  can  exhibit  different  characteristics  of recirculation  flow.  The  closer  the  distance  to  the  porous  solid  surface,  the stronger the recirculation is. The inlet velocity values have no significant effect on  the  flow  pattern.  The  introduction  of  a  solid  volume  inside  the  geometry creates distortion in the flow pattern. In the application, the inserted solid volume is equivalent to a burner. It means that the use of the burner inherently produces some problems of the flow distribution.
Development of Instant Microbial Starter for Production of Fermented Cassava Flour: Effect of Vacuum Drying Temperature, Carrier Media, and Storage Temperature Kresnowati, Made Tri Ari Penia; Bindar, Yazid; Rahmina, Fathya
Journal of Engineering and Technological Sciences Vol 50, No 6 (2018)
Publisher : ITB Journal Publisher, LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (141.447 KB) | DOI: 10.5614/j.eng.technol.sci.2018.50.6.6

Abstract

Cassava is an important crop for tropical countries such as Nigeria, Brazil, Thailand, and Indonesia. The potential utilization of cassava in the food industry can be enhanced by processing cassava into fermented cassava flour (fercaf), which has been shown to have a neutral color and aroma as well as low cyanogenic content. The use of specific microbial starter in the cassava chip fermentation for fercaf production will direct the fermentation process, maintaining a high quality of the produced flour. Thereby, the availability of an easy-to-use microbial starter is important for the production of fermented cassava flour. The aim of this study was to evaluate vacuum drying methods in the preparation of microbial starter for fermented cassava flour production. In particular, the effects of carrier media, drying and storage temperature on cell viability in dry starter were tested. The results showed that different methods should be applied to different microbial species. Bacillus subtilis and Aspergillus Oryza should be prepared using fercaf as the carrier media at a drying temperature of 55 °C, whereas Lactobacillus plantarum starter should be prepared using skim milk as the carrier media at a drying temperatur of 40°C. Apart from B. subtilis, the starters should be stored in a refrigerator.