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Journal : eProceedings of Engineering

Perancangan Pemeliharaan Mesin Dengan Penerapan Total Productive Maintenance (Tpm) Dan Age Replacement Untuk Mengurangi Downtime Pada Mesin Turret Milling Di Cv Xyz Addini, Haya Anuaryska; Damayanti , Dida Diah; Budiasih, Endang
eProceedings of Engineering Vol. 12 No. 1 (2025): Februari 2025
Publisher : eProceedings of Engineering

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Abstrak—CV XYZ adalah perusahaan manufaktur yangmemproduksi spare part mesin industri. Dalam prosesproduksinya, pada lini produksi nozle wafer stick menunjukkanadanya ketidaktercapaian target produksi. Salah satu faktorpenyebab permasalahan tersebut adalah adanya kerusakanatau downtime pada mesin turret milling. Downtime yang terjadisebesar 7552 menit. Sebab terjadinya downtime adalah terdapatkomponen mesin yang mengalami kerusakan, dengan frekuensitertinggi pada end milling. Oleh karena itu, dilakukanperhitungan nilai efektivitas penggunaan mesin denganmenggunakan metode OEE (Overall Equipment Effectiveness).Hasil kondisi aktual sebesar 62% dan target standarinternasional sebesar 85%. Hal ini menunjukkan performamesin yang rendah dan butuh dilakukan tindakan maintenance.Ketidaktercapaian nilai OEE tersebut dianalisis denganmenggunakan metode six big losses dan ditemukan kerugianterbesar terdapat pada reduce speed losses sebesar 29%.Dilakukan tindakan dengan penerapan metode TotalProductive Maintenance (TPM) dengan penerapan autonomousmaintenance melalui pemeliharaan kondisi mesin menggunakancheck sheet berstandar Cleaning Lubricating, Inspection, danTightening (CLIT) dan penerapan planned maintenance melaluipembuatan penjadwalan. Dilakukan perhitungan denganmetode age replacement, sehingga diperoleh hasil rancanganpenjadwalan dengan waktu pemeriksaan dan penggantiankomponen mesin setiap 111 jam & 180 jam. Berdasarkan nilaiavailability yang diperoleh dari perhitungan menggunakan agereplacement sebesar 98.78%. Kata kunci— OEE, Six Big Losses, TPM, Age Replacement
Usulan Alat Sensor Alarm Mesin Rajut Berbasis Poka Yoke Untuk Meminimasi Defect Pada Proses Rajut Kaos Kaki Di Pt Xyz Sandhika, Preity Shinta Adriana; Damayanti, Dida Diah; Oktafiani , Ayudita
eProceedings of Engineering Vol. 12 No. 1 (2025): Februari 2025
Publisher : eProceedings of Engineering

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Abstrak — PT XYZ merupakan perusahaan fashion yangmemproduksi kaos kaki mengalami permasalahan tingginyatingkat defect pada produk kaos kaki jempol selama periodeJuni hingga November 2023. Meskipun permintaan tinggi, rataratadefect rate mencapai 4.04%, melampaui batas toleransiperusahaan sebesar 3%. Dari enam tahap produksi kaos kaki,yaitu rajut, obras, bolak-balik, oven, sortir, dan pengemasan,terdapat beberapa jenis defect, seperti lubang, noda, turun size,belang, dan bahan baku. Analisis Pareto menunjukkan bahwajenis defect yang paling dominan adalah lubang, dengan tingkatdefect sebesar 33% yang berasal dari proses rajut. Berdasarkanmasalah tersebut, dilakukan analisis tahap-tahap pada prosesrajut menggunakan analisis Failure Mode and Effect Analysis(FMEA). Mode kegagalan dengan nilai Risk Priority Number(RPN) tertinggi adalah jarum rusak sebesar 392 dan jarumpatah sebesar 336. Untuk merancang solusi dari permasalahanyang ada, digunakan metode poka yoke yang bertujuanmencegah cacat produk. Usulan perbaikan meliputipenggantian jarum secara serentak sesuai umur pakainya,dibantu oleh alat sensor alarm. Alat ini dirancang untukmengatasi masalah pada penggunaan jarum yang tidak digantisaat umur pakainya telah habis. Alat ini dirancang untukmendeteksi dini dan mencegah kegagalan sehingga kualitasproduk dapat ditingkatkan dan defect yang disebabkan olehjarum pada mesin rajut dapat dikurangi. Kata kunci — Lean Manufacturing, defect, FMEA, poka yoke, sensor
Scheduling N Jobs on Identical Parallel Machines in PT XYZ to Reduce Total Tardiness Using Earliest Due Date Rules and Job Splitting Property Giovanny, Tengku Khalida Zia; Damayanti, Dida Diah; Oktafiani, Ayudita
eProceedings of Engineering Vol. 10 No. 3 (2023): Juni 2023
Publisher : eProceedings of Engineering

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Abstract-This research focus on reducing total tardiness on single-stage identical parallel machine in PT XYZ. The method used are EDD rules where the job is sorted based on earliest due date and job splitting property where the job is split between the machine with maximum tardiness and the machine with minimum tardiness. The proposed method managed to yield successful result by decreasing the total tardiness up to 33%. Keywords- identical parallel machine scheduling, EDD, job splitting property
Estimating Optimum Amount of Stock in The Warehousing Process Using Newsvendor Model Fania, Farell; Damayanti , Dida Diah; Sumargo, Seto
eProceedings of Engineering Vol. 11 No. 3 (2024): Juni 2024
Publisher : eProceedings of Engineering

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PT Grow Commerce Indonesia is a technologydriven company which focuses on the digital branding ofpartner brands, mostly local brands. They also help in thewarehouse and distribution activities of the partner brand’sproducts. The warehouses that are used by Grow Commerce arethe partner brands. The problem faced by PT. Grow CommerceIndonesia is that each year, their warehouse always hasoverstock left, with increase of quantity each year. The authorintends to analyze the problem and design a solution using theNewsvendor Model. The Newsvendor model helps indetermining the optimum quantity of products that should bemanufactured/ordered to avoid overstocking (supply is morethan demand) and or understocking (demand is more thansupply) which overall avoids the loss of profit. By analyzing theforecast of demands, the Newsvendor model can calculate theoptimum number of stocks to minimize loss of profit. Keywords— PT. Grow Commerce Indonesia, Overstock,Newsvendor Model
Production Plan To Minimize Production Cost In Cv Una Surya Putra Mandiri Prakasa, Syahidan Fauzan; Damayanti , Dida Diah; Nopendri, Nopendri
eProceedings of Engineering Vol. 11 No. 3 (2024): Juni 2024
Publisher : eProceedings of Engineering

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Abstract

Indonesia as the world's archipelagic country haveIndonesia have almost 3,8 million hectares of coconut plant. Thatlead Indonesia to one of the biggest countries in exporting thecoconut product. One of the products that has been exported isdesiccated coconut. The interest of desiccated coconut isincreasing in several countries. CV Una Surya Putra Mandiri isone of the that producing the desiccated coconut. This companyuse the principle of make to stock because of the raw material thatwas easy to be spoiled. Due to the uncertainty of the demandfluctuations, the company was struggling in producing the rightyamount of product. So, the production of the company mostly getoverproduction that cause the overstock in inventory while theproduction must go on. Based on the problem occur, this researchhas an objective to minimize the overproduction and backorder. Inminimized the production cost, they are needing a productionplanning. In the other word, production planning will bedetermined the forecasting demand, the resource availability, andthe schedule to fulfil the demand. The output in this research isfinding the minimum production cost using the plannedproduction to fulfil the demand Keywords: Production Planning, Demand Forecasting, RoughCut Capacity Planning, Scheduling, Uncontrolled Production
Co-Authors Abu Bakar, Nur Azaliah Addini, Haya Anuaryska Adi Tri Juliansyah Agus Kusnayat Aldwyn Hazaghi Andika Prayoga Sujana Andika Prayoga Sujana, Andika Prayoga Angela Merici Dinda Anggun Kharisma Putri Anissa Wulandari Anissa Wulandari, Anissa Annisa Salma Hanifah Arfan, Zidnie Ayudita Oktafiani Bagja Satiaraharja Bagus Rahadian Budi Santosa Budi Santosa Budi Santosa David Simangunsong Decky Ridho Sahertian Delva Gestio Denny Darlis Denny Sukma Eka Atmaja Deraman, Zakaria Destaria Madya Verawaty Destaria Madya Verawaty Destaria Madya Verawaty, Destaria Madya Dinnurillah Febryanti Dino Caesaron Efrata Denny Saputra Yunus Endang Budiasih Erlangga Bayu Setyawan Erlangga Bayu Setyawan Evita Rengganis Fadiah Shabrina Winarno Fania, Farell Fatia Mulyahati Yunus Fitra Hananto Fransiskus Tatas Dwi Atmaji Ghiyats Nur Syafiq Abdul Qadir Gilang Akbar Riyadi Giovanny, Tengku Khalida Zia Gusti Ayu Dwitya Sari Hadiyan Fathur Rahman Haris Rachmat Harly Mifta Nurfala Hasna Nurhasanah Husni Amani Ilham Maulana Hakim Inaya Izzati Inaya Izzati Irfandi Juliansyah Jeremy Ray Cristian Julian, Widia Kama, Nazri Kemas Muslim Lhaksmana Liliana Liliana M Rifky Vidiarta M. Taufiq Herdikatama Maya Putri Arumsari Maya Putri Arumsari Maya Putri Arumsari, Maya Putri Meldi Rendra Mira Rahayu Mohammad Deni Akbar Muflih Hafidz Danurhadi Muhammad Hilman Kusnawan Muhammad Naufal Amanullah Murman Dwi Praseti Murni Dwi Astuti Nadhifah Aqilah Nugraha Nadya Nadya Nasution, Shafira Tasyani Nia Novitasari Nopendri Nopendri Nurul Farhana Nurul Hidayati Ony Azwida Sari Prafajar Suksessanno Muttaqin Prakasa, Syahidan Fauzan Pratya Poeri Suryadhini Putu Ayu Anggrasari Wirawardani Rahadian, Bagus Rahayu Novita Tanzil Rahma Sabrina Latifani Rahma Ulimanda Yulinasari Rahmatya Dwi Arini Rahadina Ratna Wulan Sari Ratna Wulan Sari Rd. Rohmat Saedudin Rifa Rizka Anisah Rino Andias Anugraha Sandhika, Preity Shinta Adriana Sari, Nilam Putri Saskia Puspa Kenaka Seto Sumargo Suksessanno Muttaqin, Prafajar Tarmiji, Mohamad Fadzli Thamara Thamara Tony Iqbal Rahmadika Tri Widarmanti Tyara Silva Sagita Umarella, Rafif Fadhlurrahman Valdy Septyano Vita Ardiana Sari Vita Ardiana Sari Vita Ardiana Sari, Vita Ardiana Wening Ayomi Dhara Setyani Widia Juliani Widia Juliani Widia Juliani Wirandy Fajar Saputra Yossy Meidy Wijaya Yossy Meidy Wijaya Yusoff, Rohani Yusuf Nugroho Doyo Yekti