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IMPLEMENTASI METODE SINGLE MINUTE EXCHANGE OF DIE (SMED) UNTUK MEMPERSINGKAT WAKTU SET-UP MESIN PADA PT. BIMUDA KARYA TEKNIK Kusuma, Laurensius Julian Irawan; Nurkertamanda, Denny
Industrial Engineering Online Journal Vol 13, No 4 (2024): WISUDA PERIODE OKTOBER TAHUN 2024
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Diponegoro

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AbstrakPT Bimuda Karya Teknik didirikan pada tahun 2018 sebagai perusahaan jasa pembuatan suku cadang dan pemasok untuk perusahaan otomotif yang lebih besar. Puluhan jenis suku cadangdiproduksi setiap hari dengan menggunakan mesin stamping dan jenis dies yang berbeda. Untukbersaing, PT Bimuda Karya Teknik berusaha memastikan proses produksi berjalan dengan kecepatanmaksimal. Ditemukan bahwa banyak waktu digunakan untuk proses set-up mesin yang berulang kali.Penelitian dilakukan untuk mengetahui apakah proses set-up mesin sudah optimal dan bagaimana caramengurangi waktu set-up. Penelitian ini menggunakan metode Single Minute Exchange of Die (SMED).Dengan mengategorikan semua kegiatan berdasarkan kriteria yang ada, ditemukan bahwa proses setupmesinbelumoptimal.Prosesset-upyangkurangoptimaldisebabkanolehfaktormanusia,mesin,metode,dan pengukuran. Setelah analisis, metode SMED berhasil menurunkan waktu set-up dariminimal 20 menit menjadi 11,75 menit. Penelitian ini juga menghasilkan panduan kegiatan saat prosesset-up beserta estimasi waktu untuk setiap langkahnya.Kata kunci: dies; efisiensi waktu; pemborosan; set-up mesin; single minute exchange of die, SMED Abstract PT Bimuda Karya Teknik was established in 2018 as a service company manufacturing spare parts and supplying larger automotive companies. Dozens of types of spare parts are produced dailyusing stamping machines with different dies. To remain competitive, PT Bimuda Karya Teknik strivesto ensure that the production process for customer demands is carried out with maximum speed. It wasfound that a significant amount of time was allocated for repeated machine set-up processes. Thisresearch was conducted to determine whether the machine set-up process was optimal and how toreduce the required set-up time. This research uses the Single Minute Exchange of Die (SMED) method.By categorizing all activities based on the existing criteria, the method found that the machine set-upprocess was not yet optimal. The inefficiency in the set-up process was due to human factors, machines,methods, and measurements. After analysis, the SMED method successfully reduced the set-up timefrom a minimum of 20 minutes to 11.75 minutes. Additionally, this research produced a guide foractivities during the set-up process along with estimated times for each step Keywords: dies; machine set-up; single minute exchange of die; SMED; time efficiency; wastage
PENERAPAN LEAN MANUFACTURING DI CV. LUMBUNG TANI REDJEKI (LTR) UNTUK MENINGKATKAN PROSES PRODUKSI Anam, Lachesa Chairul; Nurkertamanda, Denny
Industrial Engineering Online Journal Vol 13, No 3 (2024): WISUDA PERIODE JULI TAHUN 2024
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Diponegoro

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Abstract CV. Lumbung Tani Redjeki (LTR) is a company that produces and sells snacks in the form of original andbalado flavored cassava chips, and puyur crackers, as well as selling tofu crackers produced by UD.Gondang Jaya Snacks (GJS). As a food company that seeks to increase its profits and be competitive andsuperior to its competition, CV. Lumbung Tani Redjeki always strives to icrease its productivity. Leanmanufacturing is a tool for a sustainable innovation process that views the use of available resources thatdo not add value to the product as a waste that must be eliminated/reduced. This research aims to implementlean manufacturing at CV. Lumbung Tani Redjeki to improve the production process of original flavoredcassava chips in domestic factories. This research began with creating a VSM to map the flow ofinformation and material in the production process, continued using the WAM method to determine themain waste, namely waste inventory, then choosing a tool to eliminate/reduce the main waste using theVALSAT method namely PAM method, and continued using the RCA method which is 5 Whys method tofind the causes of waste inventory, namely the raw material receiving area is not large enough toaccommodate all raw materials, each work stations have different cycle times, and the company does notapply the 5 S. Suggestions for improvement are suggestions for improving the factory layout andsuggestions for improving the production processes. From the analysis of production system improvements,there is a decrease in cycle time of 3,440,040 s and a decrease in lead time of 94,482,867 for daily orders,and an increase in PCE from 44.383% to 55.173% and an increase in profits of IDR 19,200,000.00 permonth.Keywords: Lean Manufacturing, Seven Wastes, Waste Assessment Model (WAM), Value StreamAnalysis Tools (VALSAT), Value Stream Mapping (VSM), Root Cause Analysis (RCA), 5 Whys.AbstrakCV. Lumbung Tani Redjeki (LTR) merupakan perusahaan yang memproduksi dan menjual makanan ringanberupa kerupuk singkong rasa original dan balado, dan kerupuk puyur, serta menjual kerupuk tahu yangdiproduksi oleh UD. Gondang Jaya Snack (GJS). Sebagai perusahaan makanan yang berusaha untukmeningkatkan keuntungan serta kompetitif dan unggul dalam persaingannya, CV. Lumbung Tani Redjekiselalu berusaha untuk produktivitasnya. Lean manufacturing merupakan suatu alat proses inovasi yangberkelanjutan yang memandang penggunaan sumber daya tersedia yang tidak memberikan nilai tambahpada produk sebagai pemborosan yang harus dihilangkan/dikurangi. Penelitian ini bertujuan untukmenerapkan lean manufacturing di CV. Lumbung Tani Redjeki untuk meningkatkan proses produksikeripik singkong rasa original pada pabrik domestik. Penelitian ini diawali dengan pembuatan VSM untukmemetakan aliran informasi dan aliran material pada proses produksi, dilanjutkan menggunakan metodeWAM untuk mengetahui waste utama yaitu waste inventory, kemudian dipilih alat untukmenghilangkan/mengurangi waste utama menggunakan metode VALSAT dan tipilih metode PAM, dandilanjutkan menggunakan metode RCA berupa metode 5 Whys untuk mencari tahu penyebab terjadinyawaste inventory yaitu luas area penerimaan bahan baku tidak cukup untuk menampung semua bahan baku,setiap stasiun kerja memiliki cycle time yang berbeda, dan perusahaan tidak menerapkan 5 S. Saranperbaikannya yaitu saran perbaikan tata letak pabrik dan saran perbaikan proses produksi. Dari analisisperbaikan sistem produksi diketahui bahwa terjadi penurunan cycle time sebanyak 3.440,040 s danpenurunan lead time sebesar 94.482,867 untuk pesanan harian, dan peningkatan PCE dari 44,383% menjadi55,173% dan peningkatan keuntungan sebesar Rp19.200.000,00 per bulan.Kata kunci: Lean Manufacturing, Seven Wastes, Waste Assessment Model (WAM), Value StreamAnalysis Tools (VALSAT), Value Stream Mapping (VSM), Root Cause Analysis (RCA), 5 Whys.
ANALISIS BEBAN KERJA MENGGUNAKAN METODE NATIONAL AERONAUTICS AND SPACE ADMINISTRATION – TASK LOAD INDEX (NASA- TLX) PADA KARYAWAN DEPARTEMEN UTILITY (Studi Kasus : Electrical Divison PT Duniatex group) Wibowo, Fikrianuari; Nurkertamanda, Denny
Industrial Engineering Online Journal Vol 13, No 4 (2024): WISUDA PERIODE OKTOBER TAHUN 2024
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Diponegoro

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Abstrak - Tekstil merupakan suatu bahan dari serat yang diolah berupa kain atau benangsebagai bahan untuk membuat busana dan produk lainnya. Industri tekstil dibagi menjadi tigasektor, yaitu sektor industri hulu, sektor indutri menengah, dan sektor industri hilir. PT.Duniatex Group Pekalongan merupakan salah satu perusahaan manufaktur yang bergerakdibidang pembuatan benang. Dalam perusahaan itu sendiri terdapat departemen utility,departemen utility merupakan departemen yang sebagian besar tugasnya seperti pendukungbagi kelangsungan perusahaan, seperti penyedia sarana dan prasaran, didivisi electricalterdapat tiga tugas utama yaitu, cleaning, scoring, dan trouble. Guna mengetahui sekaligusmempelajari apakah para pekerja khususnya departemen utility memiliki beban kerja yangberlebih atau tidak, apakah para pekerja merasa tertekan oleh tanggung jawabnya diperusahaan. Analisis bebean kerja mental yang dilakukan adalah National Aeronautics andSpace Administration – Task Load Index (NASA – TLX). Berdasarkan skor akhir NASA-TLXpada pekerja divisi electrical, diketahui bahwa 1 orang pekerja memiliki beban kerja yangdikategorikan berat dan 4 orang pekerja memiliki beban kerja yang dikategorikan sedang.Physical Demand (PD) yang memiliki nilai sebesar 24%, Mental Demand (MD) sebesar 23%,frustation (FR) sebesar 20%, Temporal Demand (TD) sebesar 17%, Own Performance (OP)sebesar 10% , kemudian aspek terakhir yang berpengaruh terhadap beban kerja yaitu Effort(EF) dengan nilai 6%.Kata kunci : Beban Kerja, NASA-TLX, Pekerja Bagian electrical
PENGUKURAN BEBAN KERJA PRODUKSI JOK BUS SERI SR 2 HD UNTUK OPTIMALISASI JUMLAH TENAGA KERJA DENGAN METODE WORK LOAD ANALYSIS (WLA) (Studi Kasus : CV. Laksana Karoseri Semarang) Nugroho, Raden Dimas Alan Adi; Nurkertamanda, Denny
Industrial Engineering Online Journal Vol 12, No 1 (2023): WISUDA PERIODE JANUARI TAHUN 2023
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Diponegoro

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AbstrakCV. Laksana Karoseri yang berlokasi di Ungaran, Kabupaten Semarang, Jawa Tengah merupakan salah satu perusahaan manufaktur yang bergerak dibidang industri otomotif. Perusahaan ini memproduksi produk utama yaitu karoseri bus. Di masa pandemi Covid-19, CV. Laksana Karoseri terus berupaya membenahi faktor internal perusahaan demi tetap bertahan di situasi ini. Salah satu upaya yang dilakukan ialah melakukan penyesuaian jumlah tenaga kerja akibat adanya penurunan jumlah permintaan bus. Namun, diketahui bahwa penentuan jumlah tenaga kerja di CV. Laksana Karoseri sebatas menggunakan data waktu siklus penyelesaian satu satuan produk sekali pengamatan kemudian memberi toleransi sekian persen akibat keterbatasan waktu dan personil yang mereka miliki. Hal itu mengakibatkan beban kerja pada setiap stasiun kerja kurang seimbang salah satunya pada divisi jok dalam memproduksi jok bus seri SR 2 HD. Tujuan dari penelitian ini adalah untuk menentukan waktu baku dan jumlah tenaga kerja optimal pada setiap tahapan proses pembuatan jok. Dari hasil penelitian dan perhitungan didapatkan waktu baku untuk masing-masing proses produksi, yaitu work center 1 (799, 528 detik), work center 2 (765,356 detik), work center 3 (1021,02 detik), work center 4 (799, 17 detik), work center 5 (2993, 91 detik), work center 6 (1933, 35 detik), work center 7 (2833, 34 detik), dan work center 8 (1369, 84 detik). Kata kunci: beban kerja; tenaga kerja; waktu baku; workload analysisAbstract[Title: MEASUREMENT OF WORK LOAD IN PRODUCTION OF BUS SEATS SR 2 HD SERIES FOR OPTIMIZATION OF THE NUMBER OF LABOR WITH WORK LOAD ANALYSIS (WLA) METHOD (Case Study : CV. Laksana Karoseri Semarang)] CV. Laksana Karoseri located in Ungaran, Semarang Regency, Central Java is one of the manufacturing companies engaged in the automotive industry. This company produces products in the form of bus bodies. During the Covid-19 pandemic, CV. Laksana Karoseri continues to work on improving the company's internal factors in order to survive in this situation. One of the efforts made is to make two adjustments to the number of workers due to a decrease in the number of bus requests. However, it is known that the number of workers in CV. Laksana Karoseri is limited to using cycle data for the completion time of one product unit, then giving a tolerance of only a few percent due to limited time and personnel they have. This causes the workload at each station to be less balanced, one of which is the seat division in producing the SR 2 HD series bus seats. The purpose of this study was to determine the standard time and the optimal number of workers at each stage of the upholstery manufacturing process. From the results of research and calculations obtained standard times for each production process, namely work center 1 (799, 528 secons), work center 2 (765,356 seconds), work center 3 (1021.02 seconds), work center 4 (799, 17 seconds), work center 5 (2993, 91 seconds), work center 6 (1933, 35 seconds), work center 7 (2833, 34 seconds), and work center 8 (1369, 84 seconds). Keywords: workload; manpower; standard time; workload analysis
RANCANGAN ALAT ANGKUT FLY ASH DAN BOTTOM ASH DENGAN METODE FUNCTION ANALYSIS SYSTEM TECHNIQUE (FAST) Irawan, Ade; Nurkertamanda, Denny; Mahachandra, Manik
Journal of Industrial Engineering and Operation Management (JIEOM) Vol 7, No 2 (2024)
Publisher : Universitas Islam Kalimantan Muhammad Arsyad Al Banjari Banjarmasin

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31602/jieom.v7i2.15480

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Di Industri minyak goreng sawit, boiler digunakan sebagai pemasok kebutuhan energi dalam jumlah yang besar untuk menunjang aktifitas produksi. Pembakaran pada boiler menghasilkan dua limbah sisa pembakaran yaitu abu terbang (fly ash) dan abu dasar (bottom ash). Pengangkutan FABA yang masih dilakukan manual dengan menggunakan karung dan hand pallet sehingga menghasilkan posisi kerja yang tidak ergonomis. Posisi tersebut menimbukan resiko kelelahan dan keluhan musculoskeletal yang dirasakan pekerja. Berdasarkan analisis postur kerja skor REBA (Rapid Entire Body Position) sebesar 10. Skor ini menunjukan level “high risk”, sehingga perlu adanya penyelidikan perubahan implementasi. Penelitian ini bertujuan untuk merancang alat angkut FABA yang ergonomis dengan mengunakan metode FAST (Function Analysis System Technique). Diagram FAST menghasilkan perancangan alat angkut FABA yang memiliki karakteritik nyaman, kapasitas yang lebih ringan, material yang ringan, kokoh, dan mudah digunakan. Selain itu alat angkut FABA yang dihasilkan aman digunakan dengan adanya bak yang tertutup dan chasis pada ban, berdasarkan pendekatan diagram FAST terdapat dua bagian utama alat angkut dan delapan subagian dari penyusun alat angkut FABA.Kata Kunci: Alat Angkut, FAST, REBA, Ergonomis
SALTED FISH PRESERVATION MENGGUNAKAN HERBS EDIBLE COATING DARI NANOPARTIKEL BAWANG PUTIH, DAUN PANDAN DAN SERAI DAPUR Doktorasaintifika, Heradita Kaniaazzahra; Nurkertamanda, Denny; Shasabila, Analies Devi; Kusumaningrum, Hermin Pancasakti; Sugiarti, Lilis; Wahyuningsih, Candra; Herida, Azalia Puspa; Hapsari, Hererapratita Aysha
Cendekia Journal of Pharmacy Vol 9, No 3 (2025): Cendekia Journal of Pharmacy
Publisher : Institut Teknologi Kesehatan Cendekia Utama Kudus

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31596/cjp.v9i3.385

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Global consumption trends show a tendency to choose natural food preservatives, especially those derived from plants, especially to avoid chemical and synthetic preservatives that are harmful to health. Nanotechnology is an important development and an efficient choice to extend the shelf life of food. This study aims to create and carry out seafood preservation using herbs edible coating from garlic nanoparticles, pandan leaves and lemongrass to determine its use as a preservative for salted mackerel and tigawaja salted fish. As a comparison, a mixture of the three ingredients. The study used four treatments where each was repeated 3 times. A hedonic test was also carried out in the form of observations of dryness, color, texture and odor of salted fish. The research method consisted of making garlic nanoparticle extract, pandan leaf extract, lemongrass extract, and a mixture of the three ingredients followed by microscopic observation. Antibacterial activity was carried out using the TPC test. The hedonic test was carried out to see the potential of consumers for the product. Furthermore, a PASS analysis was carried out to see the potential of antimicrobial compounds in the three ingredients. The results showed that the edible coating layer was made into nanoparticle form. Edible coating from pandan is most suitable for use on salted mackerel. Edible coating from garlic is most suitable for use on tigawaja salted fish. The TPC test results showed that garlic, pandan and lemongrass were able to prevent microbial growth effectively for 48-96hours and have the potential to be used as edible coating.
PENERAPAN KEBIJAKAN PENJADWALAN ULANG PADA RUANG LINGKUP SINGLE MACHINE UNTUK MEMINIMASI TOTAL TARDINESS (Studi Kasus di PT. Indonesia Steel Tube Works) Denny Nurkertamanda; Zaenal Fanani; Anna Kusuma Wardhani
TEKNIK Vol 30, No 2 (2009)
Publisher : Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (326.021 KB) | DOI: 10.14710/teknik.v30i2.1863

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Customer satisfaction is the most important thing to be considered to keep the customer trust of a productor even of a company. Giving the satisfaction to the customer can be achieved by several ways and on timedelivery product is one of them. It is true that some problems can often occur during that achievement andmay hinder the on time delivery fulfillment. One of the major elements that hold the key role of on timedelivery fulfillment is production scheduling. The implementation of appropriate production schedulingpolicy will determine the accomplishment of on time delivery fulfillment in some ways. This statement isalso works for Indonesia Steel Tube Works Ltd., as a company that always cares about the customersatisfaction on quality and on time delivery. If we observe the production scheduling records of IndonesiaSteel Tube Works Ltd. we can find some lateness problems that in some case happened in an extensiveinterval of tardiness. The company only runs the production scheduling based on the group of pipediameter. This policy seems cannot well handle the rush orders that often emerge on every schedulingperiod and effect in tardiness problems. The company needs to consider the rescheduling policy with theaim of reducing the tardiness that often emerges because of the rush order disruption.
PENGEMBANGAN DESAIN STARTING BLOCK KOLAM RENANG DENGAN MENGGUNAKAN THEORY OF INVENTIVE PROBLEM SOLVING (TRIZ) Denny Nurkertamanda; Asen Ahman
TEKNIK Vol 31, No 1 (2010)
Publisher : Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (363.22 KB) | DOI: 10.14710/teknik.v31i1.1751

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Swimmingpool starting block is one of swimming equiptment that must be used in swimming sport competition.It used not only by senior athlete but also the beginner. In addition, it used not only in one swimmingpool butalso another pool which has different height of watersurface and swimmingpoll wallside.Now, the condition of starting block only fit with some of athlete. The other athlete had difficulties when use it.Because of that, design improvement need to be done for starting block to be adaptable for all athlete in anyage and adaptable for the condition of watersurface.Adaptability fitur improvement for starting block makes fitur stabilition of product composition getting worse,and those things is unwanted. So that Theory of Inventive Problem Solving (TRIZ) method is needed to solvethe problem technical contradiction so the ideal final output can be reached.Adaptable starting block design can be reached after solve the technical contradiction happened when solvingthe problems used TRIZ. Reducing the parameters which had disadvantages for the ideal final product suchas: weight of the moving object, quantity of the material used, dangerous factor of the object, and dangerousfactors from environtment.
REDESAIN TANDU UNTUK MENDUKUNG MOBILITAS DAN PENYIMPANAN MENGGUNAKAN TRIZ Susatyo Nugroho W.P; Denny Nurkertamanda; Dhani Mahendra
TEKNIK Vol 32, No 1 (2011)
Publisher : Diponegoro University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.14710/teknik.v32i1.1688

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Most Victims Of Accidents That Occur In Mountainous areas is injured in fractures and spinal injuries. Spinalinjury itself should be evacuated using a spinal stretcher, but because of its shape, difficult spinal stretcher wasbrought to the location of the disaster. While the standard stretcher has the ease of mobilization but it cannotaccommodate victims with spinal injuries. On the other hand, power and heavy litter becomes a veryimportant factor in the development of this litter product.The purpose of this study was to develop a standard stretcher that can be used to accommodate all types ofinjuries and a strong stretcher and rigan. TRIZ is used to resolve the contradictions that occurred. After a seriesof studies produced improvements in the standard litter that can accommodate victims of spinal injury whileprovding ease of mobilization for evacuation and storage process. And produced tools to maximize the use ofstretchers.