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Penetapan Strategi Ekonomis Biaya Termal Biomassa Sebagai Bahan Bakar Alternatif di Industri Semen Priambodo, Bangkit Nadyo; Siswanto, Nurhadi
Syntax Literate Jurnal Ilmiah Indonesia
Publisher : Syntax Corporation

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36418/syntax-literate.v9i1.14854

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Optimizing the Number of Internal Trucks Based on Berth Allocation and Quay Crane Assignment at a Container Terminal Lutfianto, Muchammad Alfan; Siswanto, Nurhadi; Baihaqy, Ahmed Raecky
Jurnal Teknologi dan Manajemen Vol 7, No 1 (2026): January (In Progress)
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat ITATS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.jtm.2026.v7i1.8048

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The increase in international trade and production automation has led to a global container traffic surge at ports, including Terminal Peti Kemas X, one of Surabaya's main domestic terminals. This situation requires more effective and efficient management of handling equipment, particularly internal trucks that link the dock and the stacking yard, to avoid congestion and operational delays. However, the loading and unloading performance and vessel service at this terminal are not optimal due to fluctuating container flows and suboptimal equipment allocation, particularly for quay cranes (QC) and internal trucks (IT). This study aims to optimize the number of internal trucks based on quay allocation and quay crane assignment tailored to the volume of containers being loaded and unloaded, using discrete event simulation as the primary approach. Performance is measured using two leading indicators: box/crane/hours (BCH) and vessel turnaround time (TRT). Under existing conditions, the BCH and TRT values are 23.43 boxes and 15.24 hours, respectively. Several improvement scenarios were developed by varying the number or ratio of quay crane and internal truck assignments, without adding new equipment. The scenario analysis found that the best scenario has a container volume configuration of 150 boxes with 2 QC and 7 IT assignments, while a container volume of 150 boxes has 2 QC and 11 IT assignments. This configuration can increase BCH to 25.33 boxes and reduce TRT to 11.82 hours. These findings indicate that this approach is practical in significantly improving system performance.
Maintenance Strategy for Pressure Vessel at Offshore Platform Using RBI Method Muhammad Ali Reza; Muhammad Badrus Zaman; Nurhadi Siswantoro
International Journal of Marine Engineering Innovation and Research Vol. 8 No. 4 (2023)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v8i4.5106

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The increasing complexity of installations and operations of oil and gas facility, the growing public awareness need to ensure higher levels of safety have give a high pressure to designers and operators to find innovative solution to ensure a safe and economically viable operation. RBI is one of the solution can be used. RBI is a popular method and trusted for measure and develop inspection plan also provide many advantage such as plant availability, decrease failure happen, decrease risk level based on its failure and decrease inspection cost caused for production facility. The use of RBI can help in determining the inspection schedule of pressure vessel V-001 at offshore platform. RBI method determine the risk level of the object by calculate the probability of failure and consequence of failure of the object based on API 581. The result obtained for probability of failure V-001 is 0.000127099 (left head), 0.000123717 (shell) and 0.000131098 (right head) and the consequence of failure is 438.934 m2. The risk analysis of V-001 is categorized as medium level with recommendation inspection is 5 years for external inspection and 10 years for internal inspection with recommendation inspection use ultrasonic test, visual test, edy current and radiographic test.
Dynamic Information System for Failure Analysis with It’s Application on Ship Main Engine Wolfgang Busse; Nurhadi Siswantoro; Muhammad Naufal Bintang
International Journal of Marine Engineering Innovation and Research Vol. 8 No. 3 (2023)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v8i3.5183

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Ships are often used to move cargo, and their main engines are crucial. Accidents and financial losses might result from the main engine being in poor condition. Before completing maintenance, conducting a failure analysis is necessary. The existing method is static and involves using a list of failure modes from the engine's manufacturing phase. This study proposes a preliminary design of dynamic system prototype that seeks to improve ship engine monitoring of status. It includes features such as a list of failure modes and codes based on ISO 14224:2016, data collection unit worksheet, and dynamic charts for visualizing the results. Two testing iterations were performed on the prototype. First, literature data obtained from the internet was used to generate annual and monthly report charts, confirming the functionality of the prototype. Second, real data from engine failures on the tanker ship were used to ensure logical correlations among failure causative factors. The result from real data testing included Structural Deficiency (STD), External Leakage Fuel (ELF), and Breakdown (BRD) were shown. Based on these results through the prototype simulation, can be taken into consideration for the ship's crew and shipping company management to plan oil monitoring, heating the oil properly, and conduct routine maintenance check as a preventive action to reduce the impact of engine damage in the future due to Engine Breakdown and Structural Defiency.
Analysis Of Docking Space Availability in One Web-Based Application for Shipyards In The Samarinda Region Dewi Sartika; Muhammad Badrus Zaman; Nurhadi Siswantoro
International Journal of Marine Engineering Innovation and Research Vol. 8 No. 2 (2023)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v8i2.5449

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The development of the national shipping industry, especially shipyards, can increase the capacity of the national shipping industry in transporting goods and passengers between islands. Digitalization allows for major changes in business models that allow the creation of new companies that grow very quickly. Digitization can make new jobs easier by using technology in such a way to be used as efficiently as possible. Digitalization has created a business model that allows for a more practical concentration of the technology industry than the traditional business model. Based on information obtained in the field, shipyards in Eastern Indonesia, especially in the Samarinda and East Borneo regions, can improve the local economy, so that the schedule for the production of new building ships in the shipyard must be accommodated, upgraded to be more modern, After observations were made at several shipyards in Samarinda there appeared obstacles in the work carried out including: outsourced labor, area and waters depending on weather factors the work device still using standard technology, with these obstacles, the author tried to analyze the process of availability of shipyards in the Samarinda region using the fishbone diagram method of the purpose of the study this and all obstacles or problems faced by the shipyard through fishbone analysis and from the results of this research the result to be achieved is to make an application so that the administrative process is neat, repair and shipbuilding in the program properly and scheduled, also including repairs/maintenance, with an application-based or web-based business can help improve the business, because it will make it easier for shipowners to access adequate shipyards that are scheduled and have a location and place that suits the condition of their ships without making many long voyages to get a docking place with uncertainty of schedules.
HAZOP Study and SIL Verification of Fuel Gas System in ORF Using IEC 61511 Standard and FTA Method Nurhadi Siswantoro; Dwi Priyanta; Afanda Dwi Ragil Risnavian; M. Badrus Zaman; Trika Pitana; Hari Prastowo; Semin
International Journal of Marine Engineering Innovation and Research Vol. 7 No. 1 (2022)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v7i1.5635

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Safety is an important aspect of the industrial process. Failure of system and mechanism endanger both human and environmental safety. Safety is obligated to be implemented precisely and thoroughly to prevent failure consequences. One of the preventive implementations is to map out safety devices in the form of SIS (Safety Instrumented System) and other layers of protection. However, to acknowledge this safety device performance used SIL (Safety Integrity Level). This final research is intended to analyze Fuel Gas systems on Onshore Receiving Facilities (ORF). HAZOP (Hazard Operability Study) as process hazard analysis with deviation during the operation so that the risk level is known. SIL verification towards SIL target is SIL-2 refer to IEC 61511 standards by FTA (Fault Tree Analysis) method. From the HAZOP study can be concluded that over-pressure becomes a top hazard to all nodes due to the most severe consequences, the highest likelihood (medium risk). The calculation result of PFDavg is Node 1 (Fuel Gas Scrubber V-6060) is 6,22E-03, Node 2 (Fuel Gas Filter Separator S-6060A) is 1,24E-03, Node 3 (Fuel Gas Filter Separator S-6060B) is 1,24E-03, Node 4 (Fuel Gas Superheater E-6060) is 1,21E-03, and Node 5 (Instrument Gas Receiver V-6070) is 2,23E-03. The conclusion of this research shows that five components of the Fuel Gas System fulfill the SIL-2 target, therefore, doing a re-design to add a safety device is unnecessary.
Implementation of Risk-Based Inspection (RBI) in Condensate Separator and Storage Vessel: A Case Study Nurhadi Siswantoro; Dwi Priyanta; Jamal Ramadhan; Muhammad Badrus Zaman
International Journal of Marine Engineering Innovation and Research Vol. 6 No. 1 (2021)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v6i1.5851

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In the processing of oil and gas, a pressure vessel is an important piece of equipment. It needs a method to prevent the failure of the pressure vessel. The Risk-Based Inspection (RBI) is a systematic approach to the inspection management method for equipment based on the level of risk. RBI is expected to provide sufficiently accurate recommendations to prevent equipment failures. In this research, the objects to be carried out are the 10V2102 condensate separator and the 10V2103 condensate storage vessel. According to RBI analysis, the risk category of the current RBI date is low risk for the condensate separator 10V2102 and condensate storage vessel 10V2103. Meanwhile, the inspection date of Condensate Separator 10V2102 is 2 April 2026 and 11 February 2027 for Condensate Storage Vessel 10V2103 and selected inspection methods are Visual Testing, Ultrasonic Testing (UT), Radiography Test (RT), Eddy Current Test, and Magnetic Particle Inspection.
Inspection Scheduling Programs Analysis of Amine Reboiler Heat Exchanger Using Risk-Based Inspection API 581 Method Khoirunnisa Mahdiyah Syawalina; Dwi Priyanta; Nurhadi Siswantoro
International Journal of Marine Engineering Innovation and Research Vol. 5 No. 4 (2020)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v5i4.5960

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In the oil and gas industry, the purification and handling of oil and petroleum gas, the cycle of warmth transformation is expected to isolate the H2S and CO2 from natural gas with an amine. The cycle happens inside the amine reboiler which is a shell and tube heat exchanger type. Cycle liquid streaming in the Amine Reboiler are Lean Amine on the shell side (HEXSS) and Therminol-55 on the cylinder/tube side (HEXTS). With such synthetic arrangement, worked with high weight and temperature, makes the liquid into a destructive climate for Amine Reboiler. Along these lines, an exact review and planning program is needed to guarantee equipement’s life, guaranteeing the protected establishment and wellbeing of laborers. Thus, it is important to direct a danger assessment for shell and tube heat exchanger gear utilizing the Risk-Based Inspection technique which alludes to the API RP 581. The danger of Amine Reboiler is a mix of the Probability of Failure (PoF) and the Consequence of Failure (CoF). From the PoF and CoF acquired, the HEXSS hazard level on the danger lattice at the RBI date and RBI plan date are ordered as Low Risk and Medium Risk. While the danger level of HEXTS on danger network at RBI date and RBI plan date both are ordered as Medium-High Risk. At that point the prescribed date to do the assessment is January 1, 2020.
Modification of Sea Water Scrubber System into Fresh Water of Inert Gas System on the Crude Oil Tanker 85,000 DWT Nurhadi Siswantoro; Hari Prastowo; Faris Zulfar Rosyadi
International Journal of Marine Engineering Innovation and Research Vol. 5 No. 2 (2020)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v5i2.6005

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Each ship carrying a hydrocarbon must be equipped with an inert gas system. On tankers, the function of inert gas is to prevent fires or explosions caused by oxygen levels contained in cargo tanks. Inert gas is produced by cleaning the exhaust gas boiler using a sea water scrubber system. However, seawater has corrosive properties that cause the use of material in scrubber system components to be resistant to corrosion. Therefore, through this research a modification of the sea water scrubber system was made into a freshwater scrubber system. The advantages of a freshwater scrubber system include a low corrosive level that causes the use of inexpensive materials. Modification of seawater scrubber systems into fresh water causes additional components to be made, including adding NaOH tank, expansion tank of freshwater, seawater pumps, freshwater pumps, NaOH pumps, heat exchanger, and wash water treatment unit. Economic calculations are carried out to determine the installation costs and operational costs needed from this modification. Based on the technical and economical analysis, modification of the sea water scrubber system into fresh water inert gas system of Crude Oil Tanker 85,000 DWT can be done with an estimated installation cost of 1.5 Bill. Rupiahs.
Implementation of Reliability Centered Maintenance Method for the Main Engine of Tugboat X to Select the Maintenance Task and Schedule Dwi Priyanta; Nurhadi Siswantoro; Madina Nur Pratiwi
International Journal of Marine Engineering Innovation and Research Vol. 5 No. 2 (2020)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v5i2.6010

Abstract

Tugboat is the supporting system that plays an essential role in port. A tugboat used for maneuvering, primarily pulling or pushing bigger vessel in open seas or river to be able to lean in port. PT.X known as a company has a prominent business field in provides such as tugboat. On the PT. X Annual Report of 2018 reported several cases that caused that related to the reliability of the main engine. The failure occurred on the main engine, affected commission days targeted was not achieved. Reliability-Centered Maintenance (RCM) is a maintenance method that focused on elevating the reliability of a component in the system(s). RCM used a risk management principle to determine the maintenance task and schedule appropriately. RCM process implemented using the Guide for Survey Based on Reliability-Centered Maintenance (RCM) by the American Burau of Shipping (ABS). Based on the results of this research, there were 38 task list type which is obtained based on the analysis of maintenance task allocation and planning. The percentage of maintenance types from each failure mode (task type) Preventive Maintenance (PM) is 29%, Condition Monitoring (CM) is 29%, Finding Failure (FF) is 21% and One-Time Change (OTC) is 21%. Work package for each interval is created from every failure mode for each interval for maintenance/inspection.
Co-Authors -, Elisabeth Adhi Iswantoro Adianto, Asyraf Nur Afanda Dwi Ragil Risnavian Agoes Santoso Aguk Zuhdi Muchamad Fathallah Agus Nugroho, Kusnadi Ahmad Rusdiansyah Alfa Muhammad Megawan Ali Reza, Muhammad Andi Irma Arianty Aris Setya Yuwana Asyraf Nur Adianto Asyraf Nur Adianto Atikah Aghdhi Pratiwi Aydin Dogan Aydin Doğan Bachtiar Rosihan Aghda Baihaqy, Ahmed Raecky Cahyono, Beny Danim Musthofa Defriko Christian Dewandhika Dewi Sartika Dewi Sartika Dharma Gita Surya Prayoga Dimas Fajar Prasetyo Effi Latiffianti Eko Nurmianto Elisabeth - Erwin Widodo Erwin Widodo Fakher Shwan Rafeek Faris Zulfar Rosyadi Faris Zulfar Rosyadi Fathallah, Aguk Zuhdi Muhammad Hafidz Ridho Hari Prastowo Hasan Aji Prawira Hasan Aji Prawira Herawatie, Dyah Imam Trio Utama Iwan Febrianto Jamal Ramadhan Jamal Ramadhan Khoirunnisa Mahdiyah Syawalina Khoirunnisa Mahdiyah Syawalina Lutfianto, Muchammad Alfan M. Badrus Zaman Madina Nur Pratiwi Madina Nur Pratiwi Mar'atus Sholihah Maulin Masyito Putri Muhammad Ali Reza Muhammad Badrus Zaman Muhammad Badrus Zaman Muhammad Naufal Bintang Muhammad Naufal Bintang Muhammad Saifulloh Muhammad Saifulloh Muhammadi, Hamdan Musthofa, Danim Nabila Yuraisyah Salsabila Nabila Yuraisyah Salsabila Nugroho, Dwi Oktavianto Wahyu Oryza Akbar Rochmadhan Oryza Akbar Rochmadhan Prasetyo, Dimas Fajar Prawira, Hasan Aji Prayoga, Dharma Gita Surya Priambodo, Bangkit Nadyo Priyanta, Dwi Priyanta, Dwi Retno Widyaningrum Reza Tianto Ridho, Alvin Ichwannur Rizky Agung Sukandar Rochmadhan, Oryza Akbar Salsabila, Nabila Yuraisyah Semin Semin Semin Semin Semin Semin Semin Semin Septian Cahya Shaneza Fatma Rahmadhanty Shaneza Fatma Rahmadhanty Stefanus Eko Wiratno Sukriyah Kustanti Moerad Sukriyah Kustanti Moerad Syaputra, Oktavian Trika Pitana Widodo , Erwin Wolfgang Busse Wolfgang Busse Yani Dhina Mirenani Yani Dhina Mirenani Zaman, Muhammad Badrus Zulaihan, Ahmad Zya Labiba Zya Labiba