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Journal : Rekayasa Mesin

Pengaruh Thermal Shock dan Komposisi Evaporation Boats, Semen Tahan Api, dan Pasir Silika terhadap Kekuatan Impact dan Foto Makro Lining Refractory Fajri, Novila Rojabni; Rusiyanto, Rusiyanto; Widodo, Rahmat Doni; Sumbodo, Wirawan; Fitriyana, Deni Fajar
Jurnal Rekayasa Mesin Vol 12, No 1 (2021)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2021.012.01.2

Abstract

The thermal shock behavior of ceramic refractory materials is of particular interest. Refractory materials are submitted to local temperature gradients in service that originate thermal stresses and thermal shock damage to the material. However, thermal shock treatment on the refractory made from evaporation boat waste is not well documented. The purpose of this study is to determine the effect of thermal shock on the strength of refractory with various compositions. In this study, the refractory was made using 100% refractory cement (sample 1). For Sample 2, the refractory was made from a mixture of refactory cement and evaporation boats waste, each of 50%: 50%. Meanwhile, specimen 3 of the refractory is made from a mixture of refactory cement, evaporation boat waste, and silica sand of 40%: 50%: 10%, respectively. The Thermal shock treatment is carried out at a temperature range of 100 – 700oC for each specimen. The effect of thermal shock treatment on the mechanical properties of each refractory specimen was investigated using the impact and macrography test. Temperature variations in thermal shock have different effects on the level of impact strength on impact test specimens. The lowest strength was 0,012297735 J/mm2 at thermal shock 7000C in sample 3, and the highest impact strength was 0,03928934 J/mm2 at 400oC thermal shock temperature in sample 2. The macrographic examination shows the higher the thermal shock temperature, the greater the fracture produced when the impact test is carried out. This is because the hardness of the refractory material increases.
Pengaruh Thermal Shock dan Komposisi Grafit, Kaolin (Clay) terhadap Struktur Makro dan Ketahanan Impact Kowi Berbahan Dasar Limbah Evaporation Boats Nurrohmah, Sinta Indiarti; Rusiyanto, Rusiyanto; Widodo, Rahmat Doni; Sumbodo, Wirawan
Jurnal Rekayasa Mesin Vol 11, No 2 (2020)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2020.011.02.15

Abstract

The purpose of this study was to determine the effect of thermal shock and composition of graphite, kaolin (clay) on the macrostructure and impact resistance of crucible based on the waste of evaporation boats. The variation applied was composition waste of evaporation boats, graphite and kaolin 50%:25%:25%; 40%:30%:30%; 70%:15%:15%. Then the thermal shock standard temperature variation is ∆T = 100°C - 500°C. Specimens formed according to the ASTM D256 size (63.5x12.7x12.7) mm with compaction load 80 kg/cm2. Continuing the sintering process at a temperature of 1150°C holding time of 2 hours. Tests include XRD test for the waste of evaporation boats, thermal shock test, impact test and macro photo. The results showed that the highest average impact resistance is 0.01772659 Joule/mm2 with the composition of 50%: 25%: 25% without thermal shock. The lowest average resistance impact is 0.00637474 Joule/mm2 with the composition of 70%: 15%: 15% and 500°C thermal shock temperature. Based on the data, the higher treatment of temperature in thermal shock makes the lower impact resistance of the specimen.
Co-Authors - Ramelan Ahmad Fauzi Aldias Bahatmaka Ali Subkhi, Ali Allam, Tri Syamsul Aprilian, Johan Andric Ari Dwi Nur Indriawan M. Asri, Sarwi Athanasius Priharyoto Bayuseno Azas Ramang Pambudi, Azas Budiarso Eko Budiman, Febrian Arif Cahyanto, Septian Eko Citra Satria P, Citra Daffa Agya Mahardika Dony Hidayat Al janan, Dony fajar, syahwal Fajri, Novila Rojabni Farokhi, Mohammad Farokhi, Mohammad Fathur Rokhman Fitriyana, Deni Fajar Heri Yudiono Hidayat, Wakhid Muhlisin Hintan Purnama, Ahmad Ridwan Hintan Purnama, Ahmad Ridwan I Made Sudana Isyrouddin, Faishol Aziz Isyrouddin Aziz Khakim, Faisal Khumaedi, Muhammad Kriswanto Kriswanto Kriswanto, Kriswanto Kurniawan, Aldi Kusnanto , Wawan  M. Nuril Anwar Habiby Mizani Yunistyar Santoso, Mizani Yunistyar Muhammad Khumaedi Muhammad Zulfikar Mujahid, Ma'ruf Murdani . Murdani Murdani, Murdani Musyono, Ari Dwi Nur Indriawan Nashiruddin, Ahmad Syafiq Nurrohmah, Sinta Indiarti Nursiam, Kuat Pramono Pramono Pramono, Pramono Prasetya, Deni Bagus Rahmadhi, Arif Ramelan Ramelan Riendy Wardhana, Riendy Rifa'i, Muhammad Arifian Rifky Ismail Rizki Setiadi Rizkiawan, Dedy Rizqi Fitri Naryanto Rusiyanto Rusiyanto Rusiyanto, Rusiyanto Salim Salim Saputra, Luffy Eza Saputro, Fathony Nada Setiadi, Rizki Soesanto -, Soesanto Sonika Maulana Sulestiyawan, Muhammad Sunyoto Sunyoto Suratno Margo Sulistyo Suwahyo - Tri Joko Raharjo Utomo, M. Arif Setyo Wahyu Widiyanto Wawan  Kusnanto  Widiantoro, Ana Wilda Widiantoro, Ana Wilda Widiatmaka, F. Pambudi Widya Aryadi Yeri Sutopo Yosi Ramadhan, Yosi yuniarsih, tinna