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Journal : POSITRON

Internet of Things-Based Real-Time Thermal Monitoring: Utilizing the Affordable MLX90640 Thermal Camera and the Industrial MAX6675 Thermocouple Module with a Linear Regression Characterization Method Firmansyah, Heri; Indrasari, Widyaningrum
POSITRON Vol 15, No 1 (2025): Vol. 15 No. 1 Edition
Publisher : Fakultas Matematika dan Ilmu Pengetahuan Alam, Univetsitas Tanjungpura

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26418/positron.v15i1.89878

Abstract

Thermal monitoring is essential for preventive maintenance to ensure that electrical and mechanical devices operate safely within their optimal temperature range. This research developed a temperature monitoring system comprising an MLX90640 thermal camera and four type-K thermocouples, all integrated with the MAX6675 module and connected to the Internet of Things (IoT) system. The characterization of the temperature sensors uses an industrial thermogun to determine their ideal distance and accuracy with the linear regression method. The optimal distance for the thermal camera from the heat source is 15 cm, but the proper distance for the type-K thermocouple sensor at the MAX6675 module is direct contact with the heat source surface. The evaluation of the monitoring system involved assessing the temperature of two distinct items within a temperature spectrum, ranging from 36 °C to 48 °C and from 36 °C to 96 °C. The data from the array sensor system indicate a high degree of accuracy in relative sensor measurements, exhibiting few mistakes. The sensor's relative measurement error was relatively small: 1.29% for thermal camera MLX90640, 1.83% for thermocouple 1, 0.9% for thermocouple 2, 1.04% for thermocouple 3, and 1.9% for thermocouple 4. The advance of this IoT-integrated monitoring system is developed using the MING Stack environment (MQTT, InfluxDB, Node-RED, and Grafana), a popular collection of open-source technologies used for Industrial Internet of Things (IIoT) applications. The results indicate that the system can efficiently monitor temperature; the dashboard provides real-time insights and historical data analysis, allowing users to make informed decisions regarding temperature management.
Co-Authors A. Handjoko Permana Achmad Fadhlih Saldy Saputra Achmad Samsudin Achmadi, Ridho Adindya Giovanni Afifah Trie Lestari Agus Setyo Budi Ahmad Aminudin Ahmad Zatnika Purwalaksana Aisah Anggiyansah Sitompul Ariyanti, Shallu Fidhah Axel Nathanael Bahagia, Marthin Virgo Bambang Heru Iswanto Bambang. H. Iswanto Budi Mulyanti Cecep E. Rustana Cecep E.Rustana Chayani Sarumaha Dadan Sumardani Danang Trihatmoko, Danang Desriyan Lestari Dewanti, Kunti Dewi Muliyati Dias Prima Fadilla Dila Sabila Dina Ramadhini Rinaldy Donna Rajagukguk Eka Pawinanto, Roer Erfan Handoko Esmar Budi Esmar Budi Esmar Budi Esmar Budi Fadilla, Dias Prima Fathul Arifin Fauzi Bakri Febrianti, Yana Feby Dwitri Putri Ferdy Alfian Indra Prasetya Fitri Sakinah Ghina Muqita, Saffanah Habiburosid Hadi Nasbey Halimah, Nova Nur Hani Harjayanti Hani Harjayanti Hansel Muhammad Falah Haris Suhendar Heri Firmansyah Heri Firmansyah Heri Firmasyah Hermanta, Catur Anthony Hersaputra, Nugraha I Made Astra Ida Hamidah Iip Wahyuni Inggrid Ayu Putri Isnaini, I Gusti Ayu Jumril Yunas, Jumril Juniastel Rajagukguk Khan, Shak Rhuk Lee, Chang-Wook Leni Andayani Lestari, Intan Rachmawati Lilik Hasanah Lutvi Vitria Kadarwati Mangasi Alion Marpaung Martalia Andayani Melia Vivi Ningrum Mimin Iryanti Mitra Djamal Mitra Djamal Muqita, Saffanah Ghina Muthiah, Alya Nadya Hidayatie Novita Fitriani Nurul Fitri, An Nisa Nuvus, Afiva Riyatun Pintor Simamora Putri, Feby Dwitri Rahmondia N. Setiadi Rahmondia Nanda Rahmondia Nanda Rahmondia Nanda Setiadi Rama, Gusti Ramadhani, I Gusti Ayu Isnaini Fatha Ramayanti, Suci Ramdhan, Muhammad Rofiid Rappel Situmorang RATNA KOMALA DEWI Rifqi Md Zain, Ahmad Risanti, Risanti Riser Fahdiran Riski Amelia, Riski Sabila, Dila Sahari, Siti Kudnie Saldy Saputra, Achmad Fadhlih Setyo Nugroho, Harbi Shak Rhuk Khan Siswoyo Siswoyo SUBEKTI, FAJAR Sugandi, Gandi Supriyadi, Rizky Tsaniya Mukarromah Umiatin, Umiatin Valendio Febriano Wahyu Dwi Meilianto Wahyuni, Iip Wisnu Satria Budi Wulandari, Chandra Yetti Supriyati, Yetti Yolanda Natasya Mega Stella Yulkifli Yulkifli Zannuraini Zannuraini Zulfiah Ayu Kurnia Sari Zulfikar Zulfikar Zulmi, Febrian